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TROLLEY GEARED 1 & 3TONNE

model no’s:

 PT1000G.V2, PT3000G.V2 

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, 

and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  cONTENTS

section 2.  

General.  

section 2.1 

Identification 

section 2.2.  

Technical data 

section 3.  

safety 

section 4.  

operation

section 5.  

maintenance 

section 6.  

Inspection/examination

section 7.  

Assembly

section 8.  

Responsibilities (of the owner/operator)

section 9.  

declaration of Conformity

section 10/11. 

Parts diagrams 

2.  GENERAL

2.1.    

  Identification

supplier:  sealey Power Products, 

 

Kempson Way, 

 

suffolk Business Park, 

 

Bury st edmunds, 

 

suffolk, IP32 7AR.

model no’s:

 

PT1000G.V2, PT3000G.V2

3.  SAfETY

 

9

  

Keep

 trolley and beams in good working order and condition. Follow the inspection requirements as described in section 6.   

 maintenance. 

Take immediate action to repair or replace damaged parts by contacting your supplier. Ensure that all accessory  

 lifting devices are suitably certified. If damaged, remove from service immediately.

 

9

   The trolley is designed to travel on a beam and carry a load up to the rated capacity. The capacity indicated on the trolley (see    

  nameplate) is the maximum safe working load which must not be exceeded.

 

9

  

Keep

 children and unauthorised persons away from the working area. 

 

9

  

Keep

 working area clean and tidy, free from unrelated materials and ensure that there is adequate lighting. 

Refer to 

instruction

manual

Wear protective 

headwear

Wear protective 

gloves

Wear protective 

footwear

2.2  

Technical Data

 

Rated capacity

a) 

design Capability: Test load 50% overload.

b) 

For applications see section 3 & 4.

c) 

For information on parts and materials requiring specialised    

 

repair techniques see section 6.

d) 

Ambient operating temperature between -10°C and +50°C.

SEE TABLE BELOW

Model

Weight

Minimum 

Standard 

I-Beam 

Dimensions 

(D X W X Web):

Maximum 

Distance 

Between Spans:

Maximum Standard 

I-Beam 

Dimensions 

(D X W X Web):

Maximum 

Distance

Between Spans:

PT1000G.V2

17kg

125 x 75 x 5.5mm

2500mm

250 x 125 x 7.5mm

6000mm

PT3000G.V2

41kg

200 x 100 x 7.0mm

2700mm

850 x 150 x 9.0mm

4500mm

Model

capacity

Test Load

Min/Max. 

I Beam 

Width 

Min. curve 

Radius

A

B

c

D

E

PT1000G.V2

1000kg

1500kg

64-140mm

1000mm

255mm

205mm

135mm

104mm

128mm

PT3000G.V2

3000kg

4500kg

76-203mm

1500mm

344mm

250mm

180mm

150mm

200mm

PT1000G.V2, PT3000G.V2 |  Issue:2(H,F)  07/03/18

Original Language Version

© Jack sealey limited

Summary of Contents for PT1000G.V2

Page 1: ...ier Ensure that all accessory lifting devices are suitably certified If damaged remove from service immediately 9 9 The trolley is designed to travel on a beam and carry a load up to the rated capacity The capacity indicated on the trolley see nameplate is the maximum safe working load which must not be exceeded 9 9 Keep children and unauthorised persons away from the working area 9 9 Keep working...

Page 2: ...the load size prevents adequate visibility of the zone in front of the load e When load has been secured remove lifting sling support beam etc and place trolley in a safe location 5 maintenance NOTE The trolley MUST be kept clean and dry and must be maintained in accordance with these instructions 5 1 Lubrication Oil all working parts monthly or more in dusty conditions 5 2 Storage When not in use...

Page 3: ...product instructions and warnings must be read to and discussed with the operator in the operator s native language by the owner making sure the operator understands the contents b Damaged Trolleys Any trolley which appears to be damaged badly worn or operates abnormally MUST BE REMOVED FROM SERVICE It is recommended that necessary repairs be made by an authorised service agent c End of service Th...

Page 4: ...Directive 2014 35 EU Low Voltage Directive 2014 30 EU EMC Directive 2009 125 EC Ecodesign Requirements 2009 142 EC Gas Appliance Directive 2014 29 EU Simple Pressure Vessels Directive 2000 14 EC Noise Emission in the Environment Directive 2012 19 EU WEEE Directive 2011 65 EU RoHS Directive 2014 68 EU Pressure Equipment Directive 89 686 EEC PPE Directive 2014 53 EU RTTE Directive 11 November 2016 S...

Page 5: ... 2 PT1000G V2 02 DRIVEN WHEEL 3 PT1000G V2 03 BEARING 4 PT1000G V2 04 RETAINING RING 5 PT1000G V2 05 BEARING RING 6 PT1000G V2 06 RETAINING RING 7 PT1000G V2 07 SPACER WASHER 8 PT1000G V2 08 HEX NUT 9 PT1000G V2 09 LIFTING RING 10 PT1000G V2 10 PIN 11 PT1000G V2 11 LEFT SIDE GEAR CASE ASS Y 12 PT1000G V2 12 TOOTH GEAR 13 PT1000G V2 13 DRIVEN SPINDLE Item Part No Description 14 PT1000G V2 14 RIGHT ...

Page 6: ...nds Suffolk IP32 7AR 01284 757500 01284 703534 sales sealey co uk www sealey co uk Page 1 of 1 NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is accepted for incorrect use of product WARRANTY Guarantee is 12 months from purchase date proof of which will be required f...

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