INSTRUCTIONS FOR:
SNAP BODY REPAIR KITS
Models:
RE97/4 & RE97/10C
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
2. CONTENT
IMPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
p
p
WARNING!
Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
3
Familiarise yourself with the application and limitations, as well as the specific potential hazards, of the repair kit.
p
p
WARNING! No part of this unit or any accessory relating to the repair kit is designed for lifting loads. It is intended only as a
pushing device and must be used as such, with care.
p
p
WARNING!
Disconnect the repair kit from the hydraulic pump before servicing or performing any maintenance on the unit.
3
Maintain repair kit in good order. Replace/repair with
genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
3
Use qualified person to lubricate and maintain the hydraulic pump.
DO NOT
use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
3
Keep the repair kit clean for best and safest performance.
p
p
WARNING! Ensure you know how much load you are pushing. Never exceed the maximum pushing capacity.
3
Use only with the supplied Sealey hydraulic pump and accessories. Other equipment may damage unit and will invalidate your warranty.
3
The kit accessories may be used with other popular makes of kit.
3
Ensure there is positive engagement of repair kit accessories with the vehicle body before pushing.
3
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3
If working on an off centre load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.
p
p
WARNING! Keep your hands, body and clothing away from the repair kit and accessories when in use. Take any necessary
precautions to protect your personal safety and that of others whilst using the repair kit.
3
Ensure the hydraulic hose is not bent or kinked.
3
Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you.
3
When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.
7
DO NOT
operate the repair kit if any parts are damaged or missing as this may cause failure and/or personal injury.
p
p
WARNING! DO NOT use repair kit as a lifting device of any type. DO NOT use for any purpose other than for which it is designed.
7
DO NOT
over extend the ram as the plunger may be forced out of the cylinder.
7
DO NOT
heat accessories as this may weaken them.
7
DO NOT
modify accessories for use with this kit.
3
When not in use, place dust cap on end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.
Only fully trained and qualified persons should use this equipment. These instructions are not a substitute for user receiving full
supervised training by a qualified person. It is important the user understands the applications, limitations and potential hazards of the product.
ITEM PART NO.
DESCRIPTION
1
RE97.4-01
Pump assembly
2
RE97.4-02
Ram assembly
3
RE97.4-03
Hose assembly
4
RE97.4-A14
Extension Tube, 19 1/2
5
RE97.4-A01
Extension Tube, 16 1/2
6
RE97.4-A02
Extension Tube, 8 1/2
7
RE97.4-A03
Extension Tube, 5
8
RE97.4-A04
Extension Tube, 3 1/4
9
RE97.4-A05
Male connector
10
RE97.4-A06
Serrated sadle
11
RE97.4-A07
Wedge head
12
RE97.4-A08
Flat base
13
RE97.4-A09
90º Combination head
14
RE97.4-A10
Rubber head
15
RE97.4-A11
Ram toe
16
RE97.4-A12
Plunger toe
17
RE97.4-A13
Hydraulic spreader
ITEM PART NO.
DESCRIPTION
1
RE97.10C-40 Pump assembly
2
RE97.10C-41 Ram assembly
3
RE97.10C-42 Hose assembly
4
RE97.10C-A02 Extension Tube, 27
5
RE97.10C-A03 Extension Tube, 18
6
RE97.10C-A04 Extension Tube, 10
7
RE97.10C-A05 Extension Tube, 5
8
RE97.10C-18 Male connector
9
RE97.10C-07 Serrated sadle
10
RE97.10C-16 Wedge head
11
RE97.10C-13 Flat base
12
RE97.10C-17 90º Combination head
13
RE97.10C-12 Rubber head
14
RE97.10C-14 Ram toe
15
RE97.10C-15 Plunger toe
16
RE97.10C-11 Hydraulic spreader
17
RE97.10C-01 Metal Box
RE97/4, RE97/10C - 1 - 060802
RE97/4
RE97/10C
