background image

fig.6  

5.6.

 

OPERATIONS TO BE CARRIED OUT EVERY 500 HOURS:

 

a) Replace air filter (See fig.4).

 

b) Check all tube fittings and electrical connections. 

5.7.

 

Recommended oils;

 

Recommended oil for compressors, suitable for room  

 

temperatures ranging from +5°C to +25°C.

 

SEALEY CPO or equivalent SAE 40 compressor oil. Room  

 

temperature below +5°C: SAE 20 compressor oil.    

 

Approximate oil capacity: 0.16 litres.

5.8 

IMPORTANT WARNING

 - Air contaminants taken into the  

 

compressor will affect optimum performance. Example: Body  

 

filler dust or paint overspray will clog the pump intake filter  

 

and may cause internal damage to pump/motor components.  

 

Please note that any parts damaged by any type of   

 

contamination will not be covered by warranty.

NOTE:

 It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: 

No liability is accepted for incorrect use of this product. 

WARRANTY: 

Guarantee is 12 months from purchase date, proof of which will be required for any claim. 

INFORMATION:

 For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

01284 757500

01284 703534

sales@sealey.co.uk

Sole UK Distributor, Sealey Group, 

Kempson Way, Suffolk Business Park

Bury St. Edmunds, Suffolk,

IP32 7AR

www.sealey.co.uk

Web

email

6.  TROUBLESHOOTING  

FAULT

CAUSE

REMEDY

1A)  Pressure drop in the tank

Air leaks at connections

Run  compressor  to  max.  pressure,  switch  off.                   

Brush soap solution over connections and look for 

bubbles. Tighten connections showing leaks. 

If problem persists contact Authorised Service Agent

1B)  Pressure drop in the tank

Air leaks from safety valve

Operate the safety valve manually by pulling on the 

ring. If valve continues to leak when in the closed 

position it should be replaced

1C)  Pressure drop in the tank

Air leaks from cylinder head gasket

Check tightness of head bolts. If leak continues 

contact authorised Service Agent

2)  Pressure switch valve leaks when 

    compressor is idle

Non-return valve seal defective

Empty the air tank. Referring to fig.7, remove the 

non-return valve cap (3), spring (2) and seal (1). 

Clean the seal and its seat, or if necessary replace 

the seal

3)  Air leaks from tank body or tank welds

Internal corrosion caused by infrequent tank 

draining or non permitted modifications to tank

Tank could rupture or explode. Cannot be repaired 

DISCONTINUE USE IMMEDIATELY

4A)  Motor stops and will not restart

Thermal cut out has operated

Allow unit to cool for 30 minutes before restarting

4B)  Motor stops and will not restart

Supply fuse has tripped

Press trip reset button (fig.6) and restart unit. If 

repeated tripping occurs replace the check valve or 

contact authorised Service Agent

5)  Compressor stops and does not restart

Motor failure

Contact Authorised Service Agent

6A)   Compressor does not stop at max. pressure

Pressure switch fault

Contact Authorised Service Agent

6B)   Compressor does not stop at max. pressure

Filter clogged

Head gasket or valve fault

Replace filter element.

Contact Authorised Service Agent

7)  Compressor noisy with metallic knock

Bearing or piston damage

Contact Authorised Service Agent

8)  Excessive moisture in discharged air

High humidity environment

Drain tank after each use

fig.7

Original Language Version

© Jack Sealey Limited

5.9

 

Inspection of pressure tank both inside and out.

   

 

Under the PRESSURE SYSTEMS SAFETY REGULATIONS 2000 it is the responsibility of the owner of the compressor to initiate a    

 

system of inspection that both defines the frequency of the inspection and appoints a person who has specific responsibility for  

 

 

carrying out the inspection.

  

Environmental Protection.

  

Recycle unwanted materials instead of disposing of them as  

   

waste. All tools, accessories and packaging should be sorted,  

   

taken to a recycle centre and disposed of in a manner which  

   

is compatible with the environment.

   

When the product becomes completely unserviceable and

   

requires disposal, drain off the oil into an approved container and  

   

dispose of the product and the oil according to local regulations.

 

  

WEEE Regulations.

  

Dispose of this product at the end of its working life in compliance   

   

with the EU Directive on Waste Electrical and Electronic Equipment.  

   

When the product is no longer required, it must be disposed of in an  

   

environmentally protective way. Contact your local solid waste  

 

   

authority for recycling information.

SAC10030VE   Issue No: 2(I) - 17/04/14

Summary of Contents for SAC10030VE

Page 1: ... insulated products which are always marked with this symbol are fitted with live brown and neutral blue wires only To rewire connect the wires as indicated in diagram DO NOT connect either wire to the earth terminal 1 1 10 Products which require more than 13A are supplied without a plug In this case you must contact a qualified electrician to ensure that a suitably rated supply is available INSTR...

Page 2: ...pply Section 1 safety instructions 4 1 IMPORTANT The use of extension leads to connect this compressor to the mains is not recommended as the resulting voltage drop reduces motor and therefore pump performance and could damage your compressor 4 2 Take care when selecting tools for use with the compressor Air tool manufacturers normally express the volume of air required to operate a tool in cubic ...

Page 3: ...to maximum pressure Make sure that pressure in the tank rises and that the compressor stops automatically when the max pressure value allowed written on the specification plate and shown on the gauge fig 3 5 is achieved The compressor will now operate automatically The pressure switch fig 3 7 stops the motor when the maximum tank pressure is reached and restarts it when pressure falls below the mi...

Page 4: ... return valve cap 3 spring 2 and seal 1 Clean the seal and its seat or if necessary replace the seal 3 Air leaks from tank body or tank welds Internal corrosion caused by infrequent tank draining or non permitted modifications to tank Tank could rupture or explode Cannot be repaired DISCONTINUE USE IMMEDIATELY 4A Motor stops and will not restart Thermal cut out has operated Allow unit to cool for ...

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