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Sealey SUPERMIG180.V3, Instructions Manual

The Sealey SUPERMIG180.V3 is a high-performance welding machine that delivers exceptional results. With its precise controls and advanced features, it ensures professional welds every time. To guide you in using this tool effectively, an Instructions Manual is available for download free of charge at 88.208.23.73:8080.

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INSTRUCTIONS FOR

SUPERMIG

WELDER

SUPERMIG180.V3

MODEL No:

Original Language Version

© Jack Sealey Limited

SUPERMIG180.V3 Issue No:5(D) - 11/11/16

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Summary of Contents for SUPERMIG180.V3

Page 1: ...INSTRUCTIONS FOR SUPERMIG WELDER SUPERMIG180 V3 MODEL No Original Language Version Jack Sealey Limited SUPERMIG180 V3 Issue No 5 D 11 11 16 ...

Page 2: ... the liner and keep the welder clean for best and safest performance Check and spray the gas cup and contact tip regularly with anti spatter spray which is available from your Sealey dealer Locate the welder in a suitable work area Ensure that the area has adequate ventilation as welding fumes are harmful Keep work area clean tidy and free from unrelated materials Also ensure that the work area ha...

Page 3: ...st and dirt that may have accumulated in the gas outlet Stand to one side whilst doing this 4 5 1 CO gas Ensure that the threads on the gas bottle are undamaged and free of oil and grease before attaching the regulator Oil or grease in the presence of high pressure gases can be explosive Ensure that the regulator has an undamaged gasket fitted The regulator will screw directly to the threads on th...

Page 4: ... spool holder and retain it by screwing the knob into place as shown above in fig 9 Ensure that the wire is coming off the bottom of the reel in the direction of the wire drive unit as shown in fig 10 fig 5 fig 6 fig 7 fig 8 fig 9 fig 10 4 9 FEED WIRE THROUGH TO TORCH Referring to fig 12 open the wire feed mechanism by pushing the locking wire tension knob 1 down to the right allowing the pressure...

Page 5: ... the roller back onto the carrier 4 12 7 Screw the black roller retaining knob C back on to the end of the drive shaft and tighten 4 9 6 Set the wire speed knob to position 5 or 6 Keep the torch cable as straight as possible and press the torch switch The wire will feed through the torch 4 9 7 When the wire has fed through switch welder off unplug from mains a Take torch in left hand slide the con...

Page 6: ...n the rollers weekly especially the feed roller groove removing all dust deposits 7 2 Torch Protect the torch cable assembly from mechanical wear Clean the liner from the machine forwards by using compressed air If the liner is clogged it must be replaced 7 3 Changing Feed Roller See Section 4 12 7 4 contact tip The contact tip is a consumable item and must be replaced when the hole becomes enlarg...

Page 7: ...ozzle Worn or defective gas cup nozzle Replace gas cup nozzle Section 3 9 4 to 3 9 7 Electrode deformed Check roller tension Section 3 10 Wire speed too slow See recommendations for wire speed 10 Irregular weld bead Torch incorrectly held Use correct torch angle Wire weaving in weld pool Check roller tension and adjust as needed Section 3 10 11 Weld bead too narrow and raised Weld current too low ...

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