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3.  SPECIFICATION

Model No: ................................................ SUPERMIG275.V2
Welding Current: .......................................................40-270A
Wire Capacity:............................................................. 5-15kg
Duty Cycle: ........100% @ 112A, 60% @ 146A, 20% @ 255A
Cooling System: .....................................................Forced Air
Spot Welding Timer: ......................................................... Yes
Gas Type:.................................. CO2, Argon, CO2/Argon Mix
Torch: ............................ 3m Euro Non-Live - BINZEL® MB24
Supply: ....................................................................230V-55A
Absorbed Power: ....................................................... 12.6kW
Case Size:  ......................................................... Extra-Large

4.  RATING PLATE

 

Detailed technical data relative to the performance of the machine

 

is located on the back panel.

 

NOTE:

 The ratings plate detailed below (fig.1) is an example only

 

intended to assist with the explanations of the symbols. To determine

 

the correct technical values of the machine refer to the data plate on

 

your machine and the specification table above.

5.  CONTENTS

5.1. 

  

UNPACKING

5.1.1. 

  

Unpack the product and check contents. Take care to ensure safety when removing product from it’s packaging. Seek assistance   

 

from another person as the welding unit is heavy. Should there be any damaged or missing parts contact your supplier   

 

 immediately.

5.2. 

  

CONTENTS

  

Main Welding Unit.

 

Wire Feed Roller 0.8mm/1.0mm x 1.

 

Torch & Cable with Euro connector.

 

Welding Tip 0.8 and gas cap.

 

Earth Clamp Cable.

 

Industrial Gas Regulator.

 

Gas Bottle Retaining Chain.

6.  ASSEMBLY

  

NOTE:

 The welding set is supplied with the wheels and handles fully assembled.

6.1. 

  

CONNECT WELDING SET TO THE MAINS POWER SUPPLY

6.1.1. 

  

Before making any electrical connections, ensure that the mains voltage and frequency of the supply matches the electrical  

 

 

specification of the welding set as stated on the welding set’s rating plate (fig.1).

6.1.2. 

  

The welding set must only be connected to a 30 Amp fused power supply as described in section 1.

6.1.3. 

  

Refer to the section on electrical safety at the start of these instructions for information on the correct connection of the mains power  

 plug.

6.2. 

  

CONNECT TORCH “Euro Connection”

6.2.1. 

  

The  welding set is fitted with a “Euro Connection” quick release torch. Line up the pins in the torch connector with the appropriate  

 

 

holes in the socket on the front panel connector (fig.2), push in, engage and tighten the locking nut (fig.3).

Supermig275.V2  Issue 1 10/01/22

Original Language Version

© Jack Sealey Limited

1

Relevant standard

2

Single phase transformer - rectifier

3

Welding with a continuous flow of welding wire

4

Single-phase AC supply

5

Case protection class

6

Output
U0: Rated maximum and minimum no load voltage
I2,U2: Current and corresponding voltage
X: Welding ratio based on a 10 minute cycle
20% = 2 minutes welding 8 minutes rest
100% = continuous welding

7

Mains supply
U1: Rated suply voltage and frequency
I1 max: Maximum current
I1eff: Maximum effective current

8

Welding current range

9

Serial number

   fig.1

   fig.2

   fig.3

Summary of Contents for SUPERMIG275.V2

Page 1: ...nd use a Portable Appliance Tester PAT 1 1 5 Ensure that cables are always protected against short circuit and overload 1 1 6 Regularly inspect power supply leads plugs and all electrical connections for wear and damage Inspect power connections to ensure that none is loose IMPORTANT Ensure the voltage marked on the product is the same as the electrical power supply to be used and check that plugs...

Page 2: ... live metal parts of the torch or electrode while the welding set is switched on 8 DO NOT pull the welding set by the cable or the torch Protect cables from sharp or abrasive items DO NOT bend strain or stand on cables or leads 9 Protect from heat Long lengths of slack must be gathered and neatly coiled DO NOT place cables where they endanger others 8 DO NOT touch the torch or workpiece immediatel...

Page 3: ...andles fully assembled 6 1 CONNECT WELDING SET TO THE MAINS POWER SUPPLY 6 1 1 Before making any electrical connections ensure that the mains voltage and frequency of the supply matches the electrical specification of the welding set as stated on the welding set s rating plate fig 1 6 1 2 The welding set must only be connected to a 30 Amp fused power supply as described in section 1 6 1 3 Refer to...

Page 4: ...he gas inlet fitting on the rear of the welding set and tighten with correct size spanner fig 5 6 7 FITTING A REEL OF WIRE WARNING Ensure the welding set is unplugged from the mains power NOTE The wire feed reel holder will accept reels of up to 15kg 6 7 1 Open the wire feed compartment and unscrew and remove the retaining star knob fig 6 and place to one side 6 7 2 Slide the wire reel onto the re...

Page 5: ... your gloved fingers If the top feed rollers skid the tension is correct Use as low a tension as possible too high a tension will deform wire and result in a blown fuse on the printed circuit board Adjust tension by turning the pressure knob fig 8 7 3 CLUTCH ADJUSTMENT NOTE It is essential that the clutch is adjusted correctly 7 3 1 Once the wire is fed through the torch switch on the welding set ...

Page 6: ...ng quality Clean the rollers weekly removing all dust deposits 9 2 TORCH 9 2 1 Protect the torch cable assembly from mechanical wear Clean the liner from the machine forwards with compressed air Replace the liner if it becomes clogged 9 3 FEED ROLLER REPLACEMENT 9 3 1 See section 7 4 9 4 CONTACT TIP 9 4 1 The contact tip is a consumable item and must be replaced when the hole becomes enlarged or o...

Page 7: ...Pressure roller tension improper Clean the liner from the machine forward Use compressed air Replace gas cup nozzle and or tip Clean or replace gas cup nozzle Clean feed roller Replace feed roller Adjust tension 7 Unstable arc Incorrect settings Impurities in weld area Worn or defective gas cup nozzle Check settings Clean and or grind workpiece Replace gas cup nozzle 8 Porous weld No gas Gas cup c...

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