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6.2. 

  

mounting the tyre

 

9

   Before mounting the tyre, check that the rim and tyre have the same dimension.

6.2.1. 

  

clean up any oil or rust from the rim, select the inner or outer clamp, then lock the rim on the turntable. 

6.2.2. 

 

spread the lubrication liquid or soap liquid around the lip of the tyre. tilt the tyre against the rim and keep the front end upwards.   

 

Operate the column tilt pedal fig.2.8 to make the column return to the down position. Move the demounting head to firmly contact the  

 

rim fig.22. Position the left of the tyre lip above the tail of the demounting tool and the right under the hump fig.26.

6.2.3.   

Press down the right side of the tyre as hard as possible and operate the turntable pedal fig.2.11 to rotate the turntable clockwise to guide  

 

the lip into the wheel.

6.2.4. 

  

if an inner tube is required, raise up the demounting head and insert the tube into position. 

6.2.5. 

  

mount the demounting head again. Adjust the position of the upper lip. operate the turntable rotation pedal to rotate the tyre. At this   

 

moment, continue pressing the lip. if the tyre deforms release the pedal at once. rotate turntable in the opposite direction if required.  

 

restore the tyre to its original condition and try to mount again. 

6.3. 

  

Standard Inflation

 

‰

  

Warning!

 Take care when inflating Tyre.

6.3.1. 

    check the air supply to see if the air connection is oK. 

6.3.2.   

The machine is equipped with an inflation gauge for monitoring the inflation of the tyre and the inflation pressure. 

6.3.3. 

  

remove turntable clamps from the tyre. 

6.3.4. 

  

Connect the inflation hose with the tyre air valve fig.28. 

6.3.5.  

During inflation, check the pressure indicated on the pressure gauge dose not exceed the scope specified by the manufacturer.  

 

 

the machine is equipped with a pressure regulating vale to prevent the pressure exceeding 3.5 bar. this can be adjusted dependent on  

 requirements.

7.  maintenance & rePair 

 

 

9

   only trained personnel should maintain this machine. to correctly use the tyre 

 

changer and prolong its working life, it is necessary to periodically maintain and 

 

repair according to the instruction manual.

 

9

   disconnect power and air supply before any maintenance. 

 

release any residual air in system.  

7.1.    

the following should be done on a monthly basis.

7.1.1.   

Keep the machine and working area clean. 

7.1.2. 

    Clean the hexagonal shaft and horizontal arm fig.29.

7.1.3.   

use machine oil to lubricate. 

7.1.4.   

clean the turntable jaws and its guides and use the lithium base oil to lubricate

 

fig.30, 

7.1.5.   

Periodically check the lubrication oil level in the oil lubricator. if the oil level is

 

lower than the oil scale, refill with SAE30 fig.31.

7.1.6. 

  

Periodically drain the water in the water separator. 

7.1.7.   

Check and adjust the tension of the drive belt. Adjust nuts A and B to obtain the correct tension fig.32. 

7.1.8.   

check for any loose bolts.

7.2.    

adjustment of the gap between the demounting tool and rim 

Vertical gap: adjust the hexagonal lock plate.

 

7.2.1.   

isolate the air supply and remove the vertical hexagonal shaft protective cover. 

7.2.2.   

if the gap is too big, you can adjust the upper and lower nut at the front end of the hexagonal lock plate downwards. if the gap is too  

 

small, adjust the upper and lower nut fig.33.1/fig.33.2 at the front end of the hexagonal lock plate upwards. 

   fig.27

   fig.28

tc10 | issue 1 02/02/18

Original Language Version

© Jack sealey limited

   fig.26

   fig.29

   fig.30

   fig.31

Summary of Contents for TC10

Page 1: ...AL INJURY AND WILL INVALIDATE THE WARRANTY KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE TC10 Issue 1 02 02 18 Original Language Version Jack Sealey Limited Refer to instructions Electrical shock hazard Crushing of hands hazard Wear eye protection Wear protective gloves Wear ear protection Wear safety footwear Wear protective clothing DO NOT stand behind the column DO NOT put any body part under the...

Page 2: ...ent A full range of Personal Protective Equipment is available from your Sealey stockist 9 9 Wear suitable clothing to avoid snagging DO NOT wear jewellery Tie back long hair 9 9 Maintain machine to ensure it is in an adequate condition for safe use and optimum performance 8 8 DO NOT use Tyre changer if damaged 9 9 This machine should only be operated by trained personnel 9 9 This machine should o...

Page 3: ...e the Tyre Changer outdoors or in damp or wet locations 5 2 1 3 Make sure to check the desired location for possible obstructions such as a low ceiling adequate working area access ways exits The Tyre Changer should be located in an area free of flammable materials and liquids 5 2 1 4 Make sure the Tyre Changer is located near enough to a plug socket so it can be plugged into directly without the ...

Page 4: ...y fig 3 1 and push out shaft assembly fig 3 2 Clean the assembly and lubricate with oil 5 3 2 Remove the fixing screw fig 4 1 remove the side panel fig 4 2 5 3 3 Remove the fixing screw fig 4 3 remove the tool box 5 3 4 Lift up the column two man lift and insert the PU hose fig 5 1 at the bottom into the hole fig 5 2 on the top of the body Adjust the position of the column to make the rotation sha...

Page 5: ...ioning screws on the two sides of the column Release the nuts on the two sides and adjust the gap between the head of the screw and the side of the column to 0 03mm fig 12 and then lock the nut 5 3 11 Connect the air source use the lock air valve push button to lock the horizontal arm fig 2 2 Operate the column tilt pedal fig 2 8 and the column will tilt backwards by about 25 The speed of the move...

Page 6: ...kwise to increase and anti clockwise to decrease To adjust the oil feed use a screw driver to turn screw fig 17 2 clockwise to decrease flow anti clockwise increase flow 6 DEmount and mount tyre 6 1 Demount Tyre 6 1 1 Deflate the air in the tyre completely and remove the valve Use a special tool to detach any weights on the rim fig 18 6 1 2 Place the tyre between the bead breaking blade and rubber...

Page 7: ...eel rim avoiding damage fig 22 6 1 5 Use the tyre lever to lift the lip over the hump of the demounting head fig 23 Operate the turntable rotation pedal fig 2 11 to rotate the turntable clockwise until the rim of the wheel is fully released If handling a tyre with an inner tube to avoid damaging the tube you should keep the valve of the tyre 10cm from the right side of the demounting head fig 24 6...

Page 8: ... During inflation check the pressure indicated on the pressure gauge dose not exceed the scope specified by the manufacturer The machine is equipped with a pressure regulating vale to prevent the pressure exceeding 3 5 bar This can be adjusted dependent on requirements 7 MAINTeNaNCE REPAIR 9 9 Only trained personnel should maintain this machine To correctly use the tyre changer and prolong its wor...

Page 9: ...ht to alter data specifications and component parts without prior notice Important No Liability is accepted for incorrect use of this product Warranty Guarantee is 12 months from purchase date proof of which is required for any claim Environment Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycling cent...

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