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Jaguar:  

S-Type (99-08), XF (08-09), XJR (97-10), XJ8

 

(97-10),

 

XKR (98-09), XK8 (96-09), Sovereign (97-03)

Land Rover:  

Discovery III (04-09), Range Rover (05-09),  

 

Range Rover Sport (05-09)

Daimler: 

V8 (97-03), Super V8 (97-03)

Engine Codes:

 3.2:

  AC, KB, KC

 

 

3.5:  

RB

 

 

4.0:  

BC, CC, CE, DC, EC, GB, GC, LB,LC, MA, MB,

 

        NB, NC, PA, PB

 

 

4.2: 

1B, 2B, 3B, 1G, 5G, 9G, HB, HG, SB,TB, PC,  

 

 

 

 428PS

 

 

4.4:  

448PN

INSTRUCTIONS FOR: 

PETROL ENGINE SETTING/LOCKING KIT - 

JAGUAR/LAND ROVER/DAIMLER - CHAIN DRIVE

MODEL No:

 

VS4980

  1. SAFETY

  2. CONTENTS 

  3. APPLICATIONS

     

WARNING!

 

Ensure Health and Safety, local authority and  

     

general workshop practice regulations are adhered to when 

     

using  tools.

    

DO NOT

 use tools if damaged.

    

Maintain tools in good and clean condition for best and safest 

     

performance.

    

Ensure that a vehicle which has been jacked up is adequately

     

supported with axle stands.

    

Wear approved eye protection. A full range of personal safety 

     

equipment is available from your Sealey dealer.

    

Wear suitable clothing to avoid snagging. 

DO NOT

 wear 

     

jewellery and tie back long hair.

    

DO NOT

 attempt to start engine or move vehicle whilst in gear   

     

with locking devices fitted.

    

Always display warning notification on steering wheel when 

     

locking engine components.

    

Account for all tools, locking bolts, pins and parts being used    

     

and 

do not

 leave them in or near the engine.

     

WARNING!

 Incorrect or out of phase camshaft timing can result  

     

in contact between valve head and piston crown causing  

     

damage to the engine.

     

IMPORTANT: These instructions are provided as a guide only 

     

Always refer to the vehicle manufacturer’s service instructions,   

     

or a proprietary manual, to establish the current procedure and   

     

data. 

VS4980

Issue No: 3(SP) 08/07/15

VS4980

Associated Tool 

VS4985

    Original Language Version 

© Jack Sealey Limited

Kit contains specialised tools required for timing chain setting and lock-

ing on Jaguar, Land Rover and Daimler 3.2, 3.5, 4.0, 4.2, 4.4 V8 AJ26/

AJ27/AJ28/AJ34 series petrol engines. Supplied with comprehensive 

instructions and carry-case.

IMPORTANT:

 

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT 

CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL 

INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions 

and maintained properly, give you years of trouble free performance.

Refer to 

Instruction Manual

Wear Eye 

Protection

Summary of Contents for VS4980

Page 1: ...ents Account for all tools locking bolts pins and parts being used and do not leave them in or near the engine WARNING Incorrect or out of phase camshaft timing can result in contact between valve head and piston crown causing damage to the engine IMPORTANT These instructions are provided as a guide only Always refer to the vehicle manufacturer s service instructions or a proprietary manual to est...

Page 2: ...ng Pin Gold VS4983 Camshaft Setting Plate Set pair VS4984 Camshaft Gear Holding Tool VS4986 Tensioner Wedge Set Pair VS4975T8 Primary Tensioner Locking Pin VS4593 1A Tensioner Depress Pin VS4987 VVT Unit Setting Tool VS4985 Crankshaft Pulley Remover Installer Tool Set Comprises VS4921 Crankshaft Pulley Holding Tool VS4922 Crankshaft Pulley Remover Set 4 1 Checking valve timing To check that the va...

Page 3: ...Set not included in VS4980 Kit The VS4985 Set comprises VS4921 Crankshaft Pulley Holding Tool and VS4922 Crankshaft Pulley Remover Set fig 9 These tools must be used together when removing the crankshaft pulley fig 9 fig 8 fig 7 4 1 1 The shapes of these Flywheel Locking Pins match the appropriate timing hole profiles in the flywheel fig 3 4 1 2 The Flywheel Locking Pin enters in to the flywheel t...

Page 4: ...aking the tools in VS4895 Set an essential part of the procedures requiring removal installation of the crankshaft pulley Crankshaft pulley removal WARNING The Flywheel Locking Pin MUST NOT be used to counter hold flywheel crankshaft for releasing or tightening the crankshaft pulley bolt as engine damage will result 4 3 1 VS4921 Crankshaft Pulley Holding Tool releasing and tightening pulley bolt T...

Page 5: ...in cover 4 6 4 Remove the VVT solenoid housing from the inlet camshafts if fitted fig 20 fig 21 fig 22 fig 23 fig 22a 4 4 5 Remove the Guide Pin and replace it with the second securing bolt passing it through Pulley Remover and the Holding Tool and into the threaded hole of the pulley fig 17 4 4 6 Tighten both bolts firmly to secure the Pulley Remover and Holding Tool assembly to the crankshaft pu...

Page 6: ...and gears Primary chains 4 7 1 Follow the procedure for Checking valve timing and fit the appropriate Flywheel Locking Pin and the Camshaft Setting Plates on both banks of camshafts 4 7 2 Remove the crankshaft pulley following the procedure detailed earlier 4 7 3 Remove the front timing chain cover and the VVT control solenoid housing if fitted 4 7 4 Commence work on the left hand bank first as th...

Page 7: ... and gears NOTE Early secondary chain tensioners must be de pressurised before re fitting Crankshaft gears fig 32 fig 33 fig 34 4 7 5 Fit VS4984 Holding Tool to the EXHAUST camshaft gear and use to counter hold whilst slackening the INLET camshaft gear bolt fig 29 Continue to counter hold and slacken the EXHAUST camshaft gear bolt fig 29a 4 7 6 Remove the primary chain tensioner unit and back plat...

Page 8: ...the centre of the tensioner plunger and press the Pin to de press the plunger in to its retracted position fig 41 fig 39 fig 40 fig 41 fig 36 4 8 1 Insert VS4593 1A Depress Pin from Kit VS4980 in to the hole in the tensioner to allow the plunger to be depressed fig 35 4 8 2 Working on the left hand bank re fit the secondary chain tensioner to the engine and tighten bolts fig 36 4 8 3 Re fit the ca...

Page 9: ... 01284 757500 sales sealey co uk www sealey co uk 01284 703534 Web NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is accepted for incorrect use of this equipment WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any claim 4 9 4 Ti...

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