background image

4.9.8  Fit VS4987 to the VVT Unit and rotate the Unit 

anti-clockwise

   

 

to the 

fully retarded position

. Then fit VS4984 Holding Tool to

 

 

the EXHAUST camshaft gear and apply force in an 

anti- 

 clockwise

 direction in order to ensure slack on the secondary   

 

chain on the tensioner plunger side.

4.9.9  Whilst continuing to apply this force, tighten the INLET camshaft  

 

gear bolt.

4.9.10  Repeat this procedure on the left-hand bank.
 

IMPORTANT:

 Remove all tools.

4.10

 

LATER ENGINES

 

Primary chain tensioners

 

These primary chain tensioners have a ratchet system on the    

 

tensioner plunger.

 

WARNING: When compressing the plunger DO NOT release  

 

the ratchet until the plunger has fully retracted into its bore  

 

or damage to the ratchet system will result.

 

The plunger is compressed using a vice, and retained in this    

 

position using VS4975T8 Locking Pin, from Kit VS4980.

4.10.1  Slowly compress the tensioner plunger using minimal force, and  

 

insert VS4975T8 Locking Pin to retain the retracted plunger    

 position.
4.10.2  Fit the tensioner to the engine.
4.10.3  Pull out VS4975T8 Pin to actuate the plunger onto the chain rail.
 

Tightening camshaft gear bolts:-

4.10.4  Work on the right-hand bank.
 

IMPORTANT: On later engines, Jaguar and Land Rover  

 

 

instruct that the INLET camshaft gear bolt is tightened first,  

 

followed by the EXHAUST gear bolt.

 

WARNING: On these engines the INLET camshaft gear bolt  

 

MUST BE tightened before the EXHAUST camshaft gear    

 

bolt. Failure to tighten the INLET camshaft gear bolts first,   

 

will result in engine damage. 

4.10.5  Fit VS4984 to the EXHAUST camshaft gear and apply force, in  

 an 

anti-clockwise

 direction, to tension the primary chain on its  

 

drive side, allowing the tensioner plunger to fully extend  

 

 outwards.
4.10.6  Whilst applying force with VS4984 Holding Tool, tighten the  

 

 

INLET gear bolt first, and then tighten EXHAUST gear bolt

4.10.7  Repeat procedure on the left-hand bank.

01284 757500

sales@sealey.co.uk

www.sealey.co.uk

01284 703534

Web

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: 

No liability is accepted for incorrect use of this equipment. 

WARRANTY: 

Guarantee is 12 months from purchase date, proof of which will be required for any claim.

.

4.9.4  Tighten the EXHAUST camshaft gear bolt (fig.44).

4.9.5  Fit VS4984 Holding Tool to the EXHAUST gear and apply force  

 

to the Tool, in an 

anti-clockwise

 direction, in order to ensure    

 

slack on the secondary chain on the tensioner plunger side.

4.9.6  Whilst applying this force, tighten the EXHAUST camshaft gear  

 bolt.
4.9.7  If engine does not have VVT, continue to apply force with  

 

 

VS4984 and tighten the INLET camshaft gear bolt (fig.45).

 

VS4987 VVT Setting Tool

 

Some early engines, are fitted with VTT, and it is necessary to   

 

use VS4987 Setting Tool before tightening the INLET camshaft  

 

gear bolt.

4.9.2  Fit the back plate and tensioner unit to the engine (fig.42).

 

VS4986 Tensioner Wedge Set

4.9.3  Fit the VS4986 Wedge between the tensioner plunger and the   

 

chain rail to fill any gap, removing slack from the chain (fig.43).

 

NOTE:

 VS4986 is a pair of Tensioner Wedges and can be used 

 

as a single Wedge or in a combination of two Wedges,  

 

 

dependant upon the gap between plunger and rail.

fig.42

fig.43

fig.44

fig.45

Sole UK Distributor, Sealey Group, 

Kempson Way, Suffolk Business Park

Bury St. Edmunds, Suffolk,

IP32 7AR

    Original Language Version 

© Jack Sealey Limited

VS4980

Issue No: 3 (SP) 08/07/15

Tightening camshaft gear bolts:-

 

IMPORTANT: On early engines, Jaguar instruct that the    

 

EXHAUST camshaft gear bolt is tightened first, followed by  

 

the INLET gear bolt.

   

 

 

       

 

 

Environmental Protection

 

     

  

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre  

   

and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable dispose of it according to  

   

local regulations.

Summary of Contents for VS4980

Page 1: ...ents Account for all tools locking bolts pins and parts being used and do not leave them in or near the engine WARNING Incorrect or out of phase camshaft timing can result in contact between valve head and piston crown causing damage to the engine IMPORTANT These instructions are provided as a guide only Always refer to the vehicle manufacturer s service instructions or a proprietary manual to est...

Page 2: ...ng Pin Gold VS4983 Camshaft Setting Plate Set pair VS4984 Camshaft Gear Holding Tool VS4986 Tensioner Wedge Set Pair VS4975T8 Primary Tensioner Locking Pin VS4593 1A Tensioner Depress Pin VS4987 VVT Unit Setting Tool VS4985 Crankshaft Pulley Remover Installer Tool Set Comprises VS4921 Crankshaft Pulley Holding Tool VS4922 Crankshaft Pulley Remover Set 4 1 Checking valve timing To check that the va...

Page 3: ...Set not included in VS4980 Kit The VS4985 Set comprises VS4921 Crankshaft Pulley Holding Tool and VS4922 Crankshaft Pulley Remover Set fig 9 These tools must be used together when removing the crankshaft pulley fig 9 fig 8 fig 7 4 1 1 The shapes of these Flywheel Locking Pins match the appropriate timing hole profiles in the flywheel fig 3 4 1 2 The Flywheel Locking Pin enters in to the flywheel t...

Page 4: ...aking the tools in VS4895 Set an essential part of the procedures requiring removal installation of the crankshaft pulley Crankshaft pulley removal WARNING The Flywheel Locking Pin MUST NOT be used to counter hold flywheel crankshaft for releasing or tightening the crankshaft pulley bolt as engine damage will result 4 3 1 VS4921 Crankshaft Pulley Holding Tool releasing and tightening pulley bolt T...

Page 5: ...in cover 4 6 4 Remove the VVT solenoid housing from the inlet camshafts if fitted fig 20 fig 21 fig 22 fig 23 fig 22a 4 4 5 Remove the Guide Pin and replace it with the second securing bolt passing it through Pulley Remover and the Holding Tool and into the threaded hole of the pulley fig 17 4 4 6 Tighten both bolts firmly to secure the Pulley Remover and Holding Tool assembly to the crankshaft pu...

Page 6: ...and gears Primary chains 4 7 1 Follow the procedure for Checking valve timing and fit the appropriate Flywheel Locking Pin and the Camshaft Setting Plates on both banks of camshafts 4 7 2 Remove the crankshaft pulley following the procedure detailed earlier 4 7 3 Remove the front timing chain cover and the VVT control solenoid housing if fitted 4 7 4 Commence work on the left hand bank first as th...

Page 7: ... and gears NOTE Early secondary chain tensioners must be de pressurised before re fitting Crankshaft gears fig 32 fig 33 fig 34 4 7 5 Fit VS4984 Holding Tool to the EXHAUST camshaft gear and use to counter hold whilst slackening the INLET camshaft gear bolt fig 29 Continue to counter hold and slacken the EXHAUST camshaft gear bolt fig 29a 4 7 6 Remove the primary chain tensioner unit and back plat...

Page 8: ...the centre of the tensioner plunger and press the Pin to de press the plunger in to its retracted position fig 41 fig 39 fig 40 fig 41 fig 36 4 8 1 Insert VS4593 1A Depress Pin from Kit VS4980 in to the hole in the tensioner to allow the plunger to be depressed fig 35 4 8 2 Working on the left hand bank re fit the secondary chain tensioner to the engine and tighten bolts fig 36 4 8 3 Re fit the ca...

Page 9: ... 01284 757500 sales sealey co uk www sealey co uk 01284 703534 Web NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is accepted for incorrect use of this equipment WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any claim 4 9 4 Ti...

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