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3.  SPECIFICATION

Model No: ............................................................W1200T.V2

Maximum Lifting Capacity: ......................................... 1200kg

M

inimum Wheel Ø:

 ................................................... 1000mm

M

aximum Wheel Ø:

 ..................................................

1800mm

Roller Length: .............................................................

490mm

M

inimum Lifting Height:

 .................................................. 0mm

M

aximum Lifting Height:

 .............................................

760mm

O

verall Size (W x D x H):

 ..................1300 x 1015 x 1500mm

4.  ASSEMBLY LIST 

5.  ASSEMBLY

5.1. 

  

Refer to fig.1. 

5.2. 

  

Ensure that at least two people assemble the trolley.

5.3. 

  

Fit support frame (left) (5) to frame (12). Use bolt M16 x 110mm (14), flat washer 16mm (8), spring washer 16mm (9) and nut M16  

 (10).

5.4. 

  

Fit support tube (right) (15) to frame (12). Use bolt M16 x 110mm (14), flat washer 16mm (8), spring washer 16mm (9) and nut    

 

M16 (10).

 

Note: Support frames are not handed. Ensure warning symbols are upwards and visible on trolley.

5.5. 

  

Fit braked castors (7) to frame (12). Use bolt M16 x 130mm (6), flat washer 16mm (8), spring washer 16mm (9) and nut M16 (10).

5.6. 

  

Fit unbraked castors (18) to end of support frame (left) (5) and support frame (right) (15). Use bolt M16 x 100mm (16), flat washer  

 

16mm (8), spring washer 16mm (9) and nut M16 (10).

5.7. 

  

Fit roller tables (21). Get one person to hold table whilst other inserts mounting bar (17) with R clip hole end going in first. Secure  

 

with R clips (11). 

5.8. 

  

Fit roller table tension springs (23). Insert top end of spring into hole on end of roller tables (21) and the other end of the spring into  

 

nut welded onto the inner edges of support frame (right) (15) and support frame (left) (5).

5.9. 

  

Fit wheel support (4) to frame (12) with handle to rear. Use pin (13) and R clip (11). Ensure R clips are on outside of frame as  

 

 

shown in fig.1.

5.10. 

I

nsert clamp support arm (1) into sliding tube (2), (remove hand wheel and washer (22) first), tighten clamp (3). Insert into wheel    

 

support (4),  tighten clamp on wheel support (4).

5.11. 

  

Insert handles (19 and 20) into sockets shown in fig.1.

5.12. 

5.13. 

5.14.   

5.15. 

Part

Description

Quantity

1

Clamp support arm 

1

2

Sliding tube

1

3

Adjustment clamp

2

4

W

heel support

1

5

Support frame (left)

1

6

B

olt M16x130mm

2

7

Braked castor

2

8

F

lat washer 16mm

6

9

S

pring washer 16mm

6

10

N

ut M16

6

11

R clip

4

12

Frame

1

13

P

in

2

14

B

olt M16x110mm

2

15

Support frame (right)

1

16

B

olt M16x100mm

2

17

Mounting bar

2

18

Castor

2

19

H

andle

1

20

H

andle

1

21

Roller table

2

22

H

an washer

1

23

Spring

2

Fig.1

W1200T.V2| Issue 3(I) 23/08/16

Original Language Version

© Jack Sealey Limited

Summary of Contents for W1200T.V2

Page 1: ... as far onto the rollers as possible 9 9 Ensure that the load can not tilt whilst lowering or moving 9 9 Lower the wheel and secure it with the wheel support before transporting 9 9 It is of the greatest importance for safety that the wheel trolley is secured by the locking mechanism on the nearest hole before manoeuvring the unit If the lock is not used the wheel trolley could come apart while ca...

Page 2: ...whilst other inserts mounting bar 17 with R clip hole end going in first Secure with R clips 11 5 8 Fit roller table tension springs 23 Insert top end of spring into hole on end of roller tables 21 and the other end of the spring into nut welded onto the inner edges of support frame right 15 and support frame left 5 5 9 Fit wheel support 4 to frame 12 with handle to rear Use pin 13 and R clip 11 E...

Page 3: ...support D and clamp support arm E are only used to balance the wheel NOT to carry a load 6 1 9 Lift the wheel by pumping the lever C When the wheel is positioned on the unit the wheel changer must be secured in the lifting position with the locking mechanism F IMPORTANT Ensure that the locking mechanism F is secured through the nearest location hole on the inner member This prevents unintentional ...

Page 4: ...Check for damage and fluid leaks 7 2 Every 8 working hours Check hydraulic oil level Ensure that the trolley is pumped apart guarantee to its widest possible position Remove the oil reservoir filler plug fig 2 G and check the oil level Top up as necessary using approved hydraulic oil only Correct oil level should be at the bottom of the threads of the oil reservoir filler plug aperture Sealey part...

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