instructions for
wheel removal trolley 500kg
adjustable width
model no:
w508t.v3
thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. safety
9
this trolley is designed for the removal, transportation and installation of vehicle wheels and should be used for no other purpose.
9
Always lower, centre and chain the wheel before attempting to move trolley.
9
Only use the trolley on firm, level, unobstructed surfaces which are capable of supporting the trolley and wheel.
8
do Not
overload the trolley - maximum capacity is 500kg.
8
do Not
ride or allow others to ride on the trolley.
8
do Not
use on tarmacadam. the trolley must only be used on a concrete surface.
9
replace or repair damaged parts. use only recommended parts. unauthorised parts may be dangerous and will invalidate the warranty.
9
Use a qualified person to lubricate and maintain the trolley.
do Not
use brake fluid to top-up hydraulic unit. Use Sealey hydraulic oil
only.
warNiNg!
failure to comply with these instructions may result in loss of load, damage to trolley or other property and/or personal
injury.
2. iNtroductioN
suitable for changing wheels and tyres on the very largest vehicles. 8 Position adjustable roller width ranging from 440 to 780mm giving
greater flexibility. Load arms incorporate smooth roller action sleeves allowing wheel to be rotated for lining up on studs. Foot operated
hydraulic mechanism with dead man’s control release. Mounted on two swivel and two fixed castors for stability and easy manoeuvrability.
supplied with safety chain.
3. specificatioN
model no: ..............................................................w508t.v3
maximum lifting capacity: ............................................. 500kg
minimum lifting height: ................................................. 50mm
maximum lifting height: .............................................. 640mm
Width between rollers: .440, 496, 560, 610, 668, 724, 780mm
roller length: .............................................................. 620mm
4. assembly
Note:
numbers used refer to the parts diagram. the trolley should be assembled by at least 2 people.
4.1.
Attach upright posts (13) to base beam (39), ensuring that the holes at the top for attaching the handle (28) are rearward facing.
secure each of the the posts with 3 bolts (2 x 14, and 15), nuts (22) and washers (2 and 20), making sure the longer bolts (15) are
fitted horizontally.
4.2.
Next place the jack (26) onto the base beam in between the brackets and secure with screws (9). Make sure foot pedal (fig.2C) is
facing rearwards.
4.3.
slide the lifting bracket (31) over the upright posts (11), attach the top of the hydraulic ram to the top bracket on the lifting frame
using a pin (27) washer (6) and split pin (8).
4.4.
slot the support beams (3) into the front brackets on the lifting bracket (31), line up the holes in the bracket with the holes in the
support beams (3) and slide the axle (7) through, secure at each end with washer (6) and split pin (8).
4.5.
Attach the handle (28) to the top of the upright posts (13) using bolts (33) and washers (34).
4.6.
fit the safety chain (32). fix hooks (10) through columns (11) using nut (9). Hook chain (32) onto hooks (10).
5. operatioN
warNiNg!
ensure that the vehicle to be worked on is safely supported on axle stands.
5.1.
Before first use: 1) Oil all moving parts. 2) With lifting frame (fig.2A) at lowest point check hydraulic oil level by removing filler plug
(fig.2B). Oil should be at bottom of filler hole. Top up, or allow to drain, as necessary and replace non vented transit plug with the
vented plug, see fig.3.
5.2.
liftiNg
5.2.1.
Centre the trolley around the wheel, as close in as possible, and raise the lifting frame by operating the foot pedal (fig.2C).
refer to
instruction
manual
Wear
protective
gloves
Wear
safety
footwear
W508t.V3 | issue:2 (l) 27/09/17
Original Language Version
© Jack sealey limited
