Seamark ZM ZM-R380B, Manual

Page 1: ...hua Industrial Park Sanwei Section Bao an Road Bao an Shenzhen China Telephone 0755 29929955 29929956 Fax 0755 29929953 Http www szzhuomao com E mail bga29929955 126 com 深圳市卓茂科技有限公司 SHENZHEN ZHUOMAO TECHNOLOGY CO LTD BGA Rework Station ZM R380B Manual ...

Page 2: ...a strong vitality and higher visibility in the same industry Our company will continue adhering to the idea of profession innovation and integrity to provide our customers with more efficient high quality and convenient services Your smile is always Zhuomao s constant pursuit Thank you so much for choosing BGA rework station ZM R380C of Shenzhen ZhuoMao Technology Co Ltd Before you operate the mac...

Page 3: ... 5 2 Features 5 5th procedures Installation and operation 6 1 Upper temperature settings 6 2 use of an external computer 18 3 operation 20 6th Reballing process 21 7th Equipment repair and maintenance 23 1 Replacement of the upper heating wire 23 2 Replacement of the lower heating plate 24 3 Maintenance 24 8th precautions 25 Normal BGA welding and disordering parameters 26 ...

Page 4: ...tly with a built in PC serial port and proprietary software attached to it 4 Choose imported high precision thermocouple to detect top bottom temperature precisely 5 Top bottom heating can be controlled independently by the temperature graphs A cross flow fan cools rapidly to protect the PCB from deformation when welding 6 After finishing desoldering soldering there is an alarming The machine is e...

Page 5: ...tion needs to be flat solid no vibration 6 Place heavy objects on the body are strictly prohibited 7 Avoid the affection of direct airflow such as air conditioners heaters or fans 8 The back of rework station should be reserved 30CM for heat dissipation 9 The placing table 900 900 mm be flat the relative level of a height 750 850 mm 10 Distribute wiring must be handled by a qualified professional ...

Page 6: ... control K type thermocouple of high closed loop control Upper and lower parts independently measured Temperature precision is within 3 degree 5 Positioning mode V groove PCB positioning 6 PCB size 310 300mm Max 42 42 mm Min 7 Dimension 445 430 600mm 8 Weight About 25kg 9 Exterior color Black 4th main structure description 1 structure description P PL P ...

Page 7: ...ometer Feedback the true information 6 PCB splint Support the PCB board 7 Lower heating plate Heating the BGA from bottom 8 Lower heat box Assembly protect the heating plate 9 nameplate Information identifying the machine 10 Power switch Control power on and off 11 Cooling system Cool the PCB board after heating Auto activated after heating 12 PCB supporter Stop the PCB board from distorting Adjus...

Page 8: ... 17 stop Stop the machine during working Press 5 seconds to stop it 18 Cooling manual Auto Switch cooling manual and automatic 5th Program setting and operating instructions 1 Top temperature Program setting 1 Thermostat button interface and Features introduction 11 10 1 2 3 4 5 6 7 9 PV SV B I P PV410 PTN PUN PRO STEP AT OUT1 OUT2 AL1 SV MAN MV COM EV AUTO HAND PAR SET DISP SELE SET PROG RUN PROG...

Page 9: ...OUT2 Output 2 indicator 4 STEP Curve program segment NO Display showing the running NO of the curve procedure 5 PROFILE curves Procedures monitoring light when running up of the slope section it will display when running in the platform section it will display when running down of the slope segment it will display 6 PIN Curve program number display display curve program number OP3 3rd Output indic...

Page 10: ...icator will light up AL1 1st alarm indicator MAN Manual control indicator when you use the manual control the indicator light 11 COM when sending data the indicator light 2 Setting process First turn on the power supply choose the number for saving the temperature profile set groups press PTN button can save 10 groups temperature profiles Press PTN groups will be changed 1 2 3 4 5 and 0 choose one...

Page 11: ...COM MV MAN SV AL1 OUT1 OUT2 DISP SET PROG RUN PIN AUTO HAND PAR SET Bip r1 3 00 1 2 Temperature setting L as following picture Press number increase button to adjust L1 means that this is the temperature for segment1 L2 means that the temperature for segment 2 and so on 160 stands for preheating temperature 160 Press PAR button for confirming and enter to next step PV SV PIN PV410 RUN STEP PRO MV ...

Page 12: ...T PROG RUN PIN AUTO HAND PAR SET Bip d1 30 1 Remarks The remaining seven segment temperature settings are same as above exactly If you do not need so many segments then no need to set For example if you just need 6 segments then after you finished segment 6 setting then you can press button enter into segment 7 setting press button until button show END Press button it will show the picture as fol...

Page 13: ...oller S ET P V S V R K C s h o w a c tu a l te m p e ra tu re s e t R E X C 1 0 u p d o w n m o v e s h o w s e ttin g te m p e ra tu re Hold down the adjustment button for 5 6 seconds then the setting of the temperature a bit flash press numerical increase decrease key to change And then move button to move the modified adjusted value of 10 and finally to 100 after finished press the SET to confi...

Page 14: ...time and other parameters through the computer but also can achieve data transfer between computer and instrument store many curves and facilitate to print out Note This feature is limited to the upper heating control Statement the related temperature parameters of the equipment can be set up and stored completely through the instrument age but in order to set the temperature more user friendly mo...

Page 15: ...oftware installment a CPU P Ⅲ 800 b Memory 128M c display card 4M d driver CD ROM e Serial Communication Interface 2 Software Installation a Put the video into the video driver open CD driver run V2 08setup appear language select Choose English and Click Next to enter Picture ...

Page 16: ...Next to enter Picture 2 c After enter Picture 2 click Next button enter Picture 3 d Click Next enter Picture 4 e Click Next enter Picture 5 f Click Install enter Picture 6 start installing g Click Finish finish installing process ...

Page 17: ... 16 Figure3 Figure4 ...

Page 18: ... 17 Figure5 Figure6 ...

Page 19: ... Click Zhuomao reworker lnk on the desktop enter into temperature curve recorder system interface picture 10 4 Set the temperature time slope parameter for every segment a Click Profiles setting the interface will enter into Picture 9 according to welding BGA and solder ball to set the parameter for each segment And for specific date and operating parameters please ...

Page 20: ...oller so the temperature for just setting can be down load to the programmable controller 6 Fix the nozzle according to the BGA chip pay attention to the top heater work normal or not if not stop heating and check what the problem is Otherwise it will damage the heating wire easily as the high temperature 7 Fix the PCB board on the PCB pallet and make the heating part just below the nozzle 8 Adjus...

Page 21: ...upload the internal instrument parameter from controller to the computer it can set a group of data each click Note the programmable controller can save 10 groups itself 2 download Controller Click this button can download the parameter from computer to the controller 3 Save After using the software for heating Profile View curve display page will show the two temperature curve use this button can...

Page 22: ... 21 maximum setting of the horizontal of the curve screen Figure8 Figure9 ...

Page 23: ...parameter set reference value in the table of parameters to be modified 2 After the setting of the paragraphs parameter click on as Figure 11 to download data to the instrument so that the data can be stored in the instrument Remark The group number displayed on the meter number during transmission is the NO of the data that transmitted the original number of the data in the instrument will be ove...

Page 24: ... are on the center of the PCB board turning Y axis adjustment handle of the heater so that the nozzle is at the height of 3 5mm of the top surface of the PCB board 4 Presses the start the system will automatically heating and welding the temperature trend curve will appear on the screen 5 After welding the system will automatically alarm and stop heating And then turn the Y axis adjustable handle ...

Page 25: ...l mesh holes aligned with the chip and then lock the four screws 4 Locking two no spring fixed slide remove the BGA chip and coated with a thin layer of solder flux card the chip into the base again covered with lid make sure the right direction 5 Put into solder ball clench hands and gently swaying reballing station to ensure the solder ball completely filled in the holes and pour out extra solde...

Page 26: ...w ir e to p fix e r p la s tic c o n n e c to r h e a tin g w ir e fix e r fa n h ig h te m p e r a tu r e in s u la tin g p a p e r c o v e r 1 First power off make the top heater completely cool 2 The replacement of fan Take off the cover and then you can replace the fan 3 And then take them off as following order Cover fan top fixer Plastic connector and heating wire fixer As pictured Remark wh...

Page 27: ...m the back replace the heating plate 3 demolition the power line as required and install the new board weld the power cord 3 Maintenance of the machine Clean the surface of heat plate after power off and cool the heating plate use fine cotton and oil or alcohol wipe it lightly 8th safety precautions 1 BGA Rework Station ZM R380B use AC220V power working temperature may up to 400 Improper operation...

Page 28: ...emperature fever zone during working PCB board still warm when completed operation process should take necessary protective measures 4 PCB board should be placed on V type support shelves and used slider pairs to support PCB board in the centre e Metal or angular and sharp objects are avoided on touch screen surface 5 upper and lower heater inlet must not be blocked otherwise heating wire will be ...

Page 29: ...s to one of the following situations and other damage caused by them It will not be in the Company guarantee scope 1 Failing uses the method in manual to operate in wrong conditions or environmental operation 2 The Company product outside reasons 3 Not the transformation and maintenance of the company 4 not accordance to the method stipulated when using the products 5 unpredictable situation that ...

Page 30: ...ure setting of the BGA welding 31 31 the temperature setting of the BGA welding preheating insulation heating welding1 welding2 cooling upper 160 185 210 235 240 225 time 30 30 35 40 20 15 slope 4 0 3 0 3 0 3 0 3 0 3 0 IR 180 preheating insulation heating welding1 welding2 cooling upper 160 185 210 225 235 215 time 30 30 35 40 20 15 slope 4 0 3 0 3 0 3 0 3 0 3 0 IR 185 ...

Page 31: ...ion heating welding1 welding2 cooling upper 160 180 200 215 225 215 time 30 30 35 40 20 15 slope 4 0 3 0 3 0 3 0 3 0 3 0 IR 180 preheating insulation heating welding1 welding2 cooling upper 165 190 225 245 255 240 time 30 30 35 55 25 15 slope 4 0 3 0 3 0 3 0 3 0 3 0 IR 210 preheating insulation heating welding1 welding2 cooling upper 165 190 225 245 250 235 time 30 30 35 45 25 15 slope 4 0 3 0 3 0...

Page 32: ...er is the reference temperature of the lead free BGA Such as set 0 when the demolition of the cooling section of BGA preheating insulation heating welding1 welding2 cooling upper 165 190 220 240 245 235 time 30 30 35 40 20 15 slope 4 0 3 0 3 0 3 0 3 0 3 0 IR 210 ...