background image

    BREEZAIR EXQ/EZQ/EXS EVAPORATIVE COOLERS INSTALLATION MANUAL  

|  

1

 

EMPLOYER AND EMPLOYEE RESPONSIBILITIES

The installation and maintenance of evaporative coolers at 
height has the potential to create Occupational Health and 
Safety issues for those involved. Installers are advised to 
ensure they are familiar with the relevant State and Federal 
legislation, such as Acts, Regulations, approved Codes of 

Practice and Australian Standards, which offer practical 

guidance on these health and safety issues. Compliance 
with these regulations will require appropriate work practices, 

equipment, training and qualifications of workers.

Seeley International provides the following information as a 
guide to contractors and employees to assist in minimising risk 
whilst working at height. 

WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC 
SHOCK OR INJURY TO OTHER PERSONS, OBSERVE THE 
FOLLOWING:

1. Use this unit only in the manner intended by the manufacturer.  

If you have questions, contact the manufacturer.

2. 

Before servicing or cleaning the unit, switch power off at 

service panel and lock the service disconnecting means to 
prevent power from being switched on accidentally. When 
the service disconnecting means cannot be locked, securely 
fasten a prominent warning device, such as a tag to the 
service panel.

3. Installation work and electrical wiring must be done by 

qualified person(s) in accordance with all applicable codes 

and standards, including fire-rated construction.

4. When cutting or drilling into walls or ceilings, do not damage 

electrical wiring and other hidden utilities.

5. Ducted fans must always be vented to the outdoors.

6. 

Do not use this fan with any solid-state speed control device.

7. New hose sets supplied with the appliance are to be used. 

Old hose sets (from previous installations) shall not be used.

8. If the supply cord is damaged, it must be replaced by the 

Manufacturer, its Service Agent or similarly qualified persons 

in order to avoid a hazard. 

INSTALLER AND MAINTENANCE CONTRACTORS  
– RISK ASSESSMENT

A risk assessment of all hazardous tasks is required under 
legislation. A risk assessment is an essential element that 
should be conducted before the commencement of work, to 
identify and eliminate the risk of falls or to minimise these risks 
by implementing control measures. There is no need for this to 
be a complicated process, it is just is a matter of looking at the 

job to be done and considering what action(s) are necessary so 

the person doing the job does not injure themselves.

This should be considered in terms of:

•  What are the chances of an incident happening?

•  What could the possible consequence be?

•  What can you do to reduce, or better still, completely  

eliminate the risk?

Some points to consider:

•  What is the best and safest access to the roof and working 

areas?

•  If a worker is alone, who knows they are there and if they get 

into difficulty, how can they summon help? (Call someone on 

the ground? Mobile phone? etc.).

•  What condition is the roof in? Should the trusses, underside 

or surface be checked?

•  Does the worker have appropriate foot wear?  

(Flat sole jogger type is advisable).

•  Are all power cables / extension leads safe and appropriately 

rated?

•  Are all ladders, tools and equipment in a suitable and good 

condition?

• 

Where ladders are to be used, is there a firm, stable base for 

them to stand on? Can they be tied or secured in some way 
at the top? Is the top of the ladder clear of electricity supply 
cables?

•  Is there a roof anchor to attach a harness and lanyard to? If 

so, instruction should be issued for the use of an approved 
harness or only suitably trained people used.

•  Are all tools and materials being used, prevented from 

slipping and falling onto a person at ground level? Is the area 
below the work area suitably protected to prevent persons 
walking in this area?

•  Does the work schedule take into account weather conditions, 

allowing for work to be suspended in high winds, thunder 
storms/lightning or other types of weather giving wet, slippery 
surfaces?

• 

Is there an on-going safety check system of harnesses, 

ropes, ladders and access/lifting equipment and where they 
exist on roofs, anchor points before the commencement of 
work?

•  Is there a system which prevents employees from working 

on roofs if they are unwell or under the influence of drugs or 

alcohol?

•  Are there any special conditions to consider? 

(Eg: excessive roof pitch, limited ground area, fragile roof, 

electrical power lines, etc)

Other Important Requirements

• 

Never force parts to fit because all parts are designed to fit 

together easily without undue force.

•  Never drill holes in the tank of the cooler.

•  Check the proposed cooler location, to ensure that it is 

structurally capable of supporting the weight of the cooler, or 
provide an adequate alternate load bearing structure.

•  Ensure the installation complies with all local and national 

regulations with regards to electrical, plumbing and bushfire 

construction requirements.

FOR AUSTRALIAN BUSHFIRE ZONES

MODEL GROUP: EXQ & EXS

WARNING:

 If this evaporative cooler is installed on a BAL-12.5 

property the evaporative cooler dropper duct and flashings shall 

be adequately sealed at the roof to prevent gaps greater than 

3mm, using a non-combustible sealant. The dropper duct and 

flashings shall be non-combustible.
Coolers shall be fitted with a non-combustible butterfly closer as 

close as practicable to the roof lining, and pad frames shall be 

fitted with stainless steel mesh ember guards with a maximum 

aperture of 2mm.The above butterfly closer and ember screens 

are available through Seeley International Sales, Australia.

This cooler is NOT APPROVED for installation in a BAL-19 to 

BAL-FZ area/property.

MODEL GROUP: EZQ

WARNING:

 This cooler is NOT APPROVED for installation in 

any bushfire zoned area/property (BAL-12.5 to BAL-FZ).

SAFETY

Summary of Contents for EXQ

Page 1: ... English INSTALLATION MANUAL EXQ EZQ EXS Evaporative Coolers ILL1672 A Original English Instructions ...

Page 2: ...NG THE DRAIN VALVE OR BLEED TRAY 11 HARMONY AND HORIZON DRAIN VALVE ASSEMBLY 11 HOMEMAKER BLEED TRAY 11 CONNECTING THE MAGIQTOUCH MAGIQCOOL CONTROLLER 12 COMMISSIONING THE COOLER 12 Diagnostic LED 12 Salinity LED 12 MagIQtouch Controller Information 13 External Air Sensor Feature 13 TESTING THE DIRECT DRIVE MOTOR 13 CHANGING THE WATER MANAGEMENT METHOD FOR THE MAGIQCOOL CONTROL 13 SETTING THE WATE...

Page 3: ... If a worker is alone who knows they are there and if they get into difficulty how can they summon help Call someone on the ground Mobile phone etc What condition is the roof in Should the trusses underside or surface be checked Does the worker have appropriate foot wear Flat sole jogger type is advisable Are all power cables extension leads safe and appropriately rated Are all ladders tools and e...

Page 4: ...tronics Test the Direct Drive motor STEP 21 CLEAN UP Clean up the site STEP 3 PREPARE DROPPER Cut hole fit grommet in dropper for cables STEP 8 CONTROLLER CABLE Connect one end of the controller cable to cooler electronics then feed the other into dropper Page 1 Page 7 Page 12 Page 16 Page 4 Page 12 Page 16 Page 8 Page 5 STEP 7 POWER CABLE Unhook the plug under the cooler Feed power cable down int...

Page 5: ...r STEP 10 REGULATIONS Read adhere to the local national electrical and plumbing regulations STEP 17 REFIT PAD FRAMES Refit the pad frames before testing the pump STEP 5 CONVEY COOLER Convey the cooler to the roof Note Always use 2 people when handling manually STEP 11 INLET SOLENOID Fit the solenoid Connect the cable Connect the water supply Install the drain pipe STEP 18 TEST PUMP Turn on the coo...

Page 6: ... flue 5m 17 from a sewer vent and 600mm 2 from a wall The cooler must be mounted at least 3m 10 preferably 5m 17 away from any TV antenna or antenna cables Make sure the cooler is not between the antenna and the transmission tower that is providing the television signal to the home Allow adequate access to and around the cooler for maintenance Provision must be made for access to electricity water...

Page 7: ...atherseal Before transporting to the roof temporarily screw the transition to the dropper using a screw in each corner Affix gauge timbers under the top and bottom edges of the transition with 30mm 1 2 screws supplied ILL1646 A ILL951 B EXTRA NOTES FOR EZQ MODEL ONLY MOUNTING THE DROPPER EXQ EXS MODEL EZQ MODEL ILL1647 A ILL182 H Install the dropper and securely fix it to the roof structure on 3 s...

Page 8: ...ion Pivot the transition dropper off the appropriate gauge timber top or bottom until the level reads true Hold dropper in place using one single screw into the rafter This will set the dropper at an angle of 24 Check for lateral level by placing level vials in the top or bottom wells Note Very few roof slopes will contact both gauge timbers once the dropper is properly levelled As a general rule ...

Page 9: ...the low gutter side of the installation EXTRA NOTES FOR EZQ MODEL ONLY ILL1292 B Important Ensure the four tab screws which are removed to separate the transition from the cooler are re fitted behind the tabs after the cooler has been fitted into position Carefully lift the cooler onto the transition piece and lower downwards ensuring all nine clips have engaged ILL1649 A ILL1650 A ILL525 D Check ...

Page 10: ... dropper grommet before fitting ductwork Note The maximum length for the wall control cable to travel alongside the power cable is 10m 33 WARNING Do not let the cable the cable ends or the control box get wet Position the cable in the dropper so they will be accessible from inside the roof space INSTALLING THE MAINS POWER CABLE The power cable included with your cooler will either have a mains soc...

Page 11: ...ed directly onto the manual water shut off valve Always ensure that the water pipe connection does not place sideways strain onto the float valve Homemaker A permanent water supply is required to be connected to the float valve The water connection point is located on the underside of the cooler The water connection fitting is a 1 2 BSP male adaptor suitable for a compression fitting Do not fit th...

Page 12: ... been fitted place the cover over the assembly Make sure the solenoid valve cable is retained in the groove in the cooler tank Secure the cover by tightening the flexible hose assembly nut C Important Make sure the cable cannot lay in the water at any stage Connect the electrical leads to the solenoid The electrical cable leads may be connected to the solenoid either way around Important If freezi...

Page 13: ... drain adaptor Make sure the drain water discharge flows freely away from the cooler Important Do not over tighten plastic fittings Connect the drain valve cable to the cooler electronics box HARMONY AND HORIZON DRAIN VALVE ASSEMBLY Assemble the drain valve as shown HOMEMAKER BLEED TRAY Fit the bleed tray as shown Screw the nut up tightly by hand underneath the cooler Do not overtighten Note Make ...

Page 14: ...lets in the following lengths Part No Length Details 833880 20m MagIQtouch Controller Cable No Ferrite 823553 20m MagIQtouch Controller Cable With Ferrite 862873 1 5m MagIQtouch Controller Cable No Ferrite 861265 3m MagIQtouch Controller Cable No Ferrite 864396 30m MagIQtouch Controller Cable With Ferrite 864402 40m MagIQtouch Controller Cable With Ferrite CONNECTING THE MAGIQTOUCH MAGIQCOOL CONTR...

Page 15: ...linity control to regular operation of the drain valve every 65 mins follow these programming steps To enter Parameter mode the following process must be carried out within 4 minutes of power being applied to the cooler If unsure of time since the last power ON remove power to the cooler Isolator Switch or Circuit Breaker for a minimum of 6 seconds so the mode can be entered 1 While wall control i...

Page 16: ...ir to fill with water The float valve will eventually stop the water from entering the cooler Wait for this to happen and check the water level If the level is too high rotate the float clockwise Drain some water from the tank and allow it to refill to the new set point If too low rotate the float in an anti clockwise direction For EXQ EXS model the correct water level is approximately 5mm above t...

Page 17: ...ump will run for 90 seconds before the fan is switched on Salinity Level Sets the salinity level at which the tank will drain in SALINITY MEASUREMENT mode Tank Drain Delay Sets the time delay before the drain valve opens after the pump in the cooler is turned off AutoClean Select the preferred cleaning interval 50 100 200 hours At 8 00am after the selected running hours has been reached the cooler...

Page 18: ...ing mode ensure all pads have even water saturation and there are no visible water leaks COOLER SECURE The cooler is secure and level on the dropper using all fixings supplied SEALED The dropper and all penetrations are correctly flashed and sealed WEATHERSEAL OPERATES The Weatherseal operates correctly and can open and close without interference PLUMBING FLUSHED The water pipes were flushed of an...

Page 19: ...estart the cooler MagIQtouch Controller failure Replace MagIQtouch Controller Pump runs but no water circulation Pump runs but pads lack water Insufficient water in tank Adjust float level Water hoses blocked Check and clean out blockage Pump strainer blocked Clean pump strainer Insufficient water supply pressure Check and confirm water supply pressure Water solenoid is installed incorrectly Check...

Page 20: ...NGHAM NG15 7HP UNITED KINGDOM SEELEY INTERNATIONAL AMERICAS LTD 1002 S 56TH AVENUE SUITE 101 PHOENIX ARIZONA 85043 USA SEELEY INTERNATIONAL AFRICA PTY LTD 6 WITTON ROAD FOUNDERSVIEW SOUTH MODDERFONTEIN 1609 GAUTENG SOUTH AFRICA EXQ EXS Cooler Installation Manuals Now provided on the internet available in English French German Italian and Spanish Refer www seeleyeurope com French Manuel d Installat...

Reviews: