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   MOBILEMAX ASSEMBLY MANUAL  

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13

 

ILL2768-A

Replace all covers when adjustments are complete.

PULLEY SHEAVE ADJUSTMENT

Pulley adjustment is made with the cooler switched off. 

Never attempt this adjustment with the cooler operating. 

To adjust the pulley the locking cap must be removed. 

Remove securing screw and cap from the pulley. The 

adjustable sheave of the pulley is now free to be adjusted 

by rotating it on it’s thread. Remove the drive belt.

OPERATING ADJUSTMENTS
Setting the Motor Current 

Important!

 The motor pulley and belt tension need to be 

adjusted to ensure that the motor is running at its rated 

capacity. If the current is set too low, the cooler will not 

perform to its optimum capacity, and the motor speed 

control may not work effectively. If the current is too high, 

the motor may cycle on its internal over-temperature 

safety cut-out. It is most important that the motor current 

is set correctly. 
Before setting the motor current please ensure that:
• 

The CPMD Electronics Module is fitted securely, and all 

leads have been plugged in correctly.

•  Windows and doors in rooms to be cooled are open 

sufficiently, and all pad frames except the ones on the 

motor side and pulley side are in place. 

1.  Run the motor at maximum speed by operating the 

cooler with the Switch Plate Control set to maximum 

fan speed, ventilation only. 

WARNING!

 Ensure that 

the pump is not running. 

2. 

Continue running the motor for 10 minutes (warms 

up the motor) before proceeding with the current 

measurement. During this period carry out general 

system checks including airflow, etc.

3.  Measure the motor current with the Seeley clamp 

meter (P/No: 118635) or suitable equivalent. Attach 

the clamp meter around one of the motor cables as 

shown below.  

Compare the measured to the rated current. If 

the measured current is less than, or greater than 

the rated current, the adjustable pulley should be 

altered accordingly. See heading “Pulley Sheave 

Adjustment”. 

The measured current should be 

equal to, or within half an amp below that of the 

motor rated current. It must never be more than 

the rated current.

LEGEND

A -  Fixed Sheave
B -  Grub Screw
C -  Adjustable Sheave

ILL1208-C

COMMISSIONING THE COOLER

To increase the blower speed and therefore increase 

the amps, the two halves of the pulley must be closer 

together, i.e. turn the adjustable sheave clockwise.
To decrease the blower speed and therefore decrease 

the motor amps, the two halves of the pulley must 

be further apart, i.e. turn the adjustable sheave anti-

clockwise.

BELT TENSION

Belt tension is important because if it is too tight you will 

get excessive belt and bearing wear. If it is too loose you 

will get belt slip with accompanying noise and loss of 

cooler performance. The belt tension should be adjusted 

so that the maximum deflection is 15mm-20mm.

 

(5/8 to 3/16”)

There are two adjusting bolts for adjusting belt tension. 

These are located on the motor mounting plate. To make 

the adjustment, loosen off the nuts on the two adjusting 

bolts on the motor mounting plate and tighten or slacken 

the belt tension. When the adjustment is correct, tighten 

the locking nuts again.

D -  Looking Cap
E -  Locking cap securing screw

LEGEND 

A -  

Motor 

B - 

15-20mm (5/8” - 13/16”) with moderate finger pressure

 

C -  

Blower housing 

D -  

Pulley 

E -  

Belt tension adjust bolts

ILL034-F

When an adjustment is made, replace the locking cap 

(secure with screw) and the belt then check the amps. 

Smaller adjustments should be made each time you 

approach the desired setting. See heading ‘Belt Tension’.

Summary of Contents for MobileMAX Series

Page 1: ... MobileMAX English Original English Instructions CONVERSION MANUAL MobileMAX Assembly Instructions For Kit 075594 ...

Page 2: ...NVERSION INSTRUCTIONS 5 Packing List 5 Additional Items Required to Assemble the Kit 5 Modifying the Cooler 5 Removal Instructions 5 Modifications to the Cooler 6 Service Cord Fitment 7 Assembly of Tank Kit Components 7 Assembly of Cooler to Tank 8 Front Grille Assembly 9 Mounting the Controls 10 Wiring the Cooler Controls 10 Wiring the Mains Power 11 COMMISSIONING THE COOLER 12 Fault Codes 12 Ope...

Page 3: ...MAINTENANCE CONTRACTORS RISK ASSESSMENT A risk assessment of all hazardous tasks is required under legislation A risk assessment is an essential element that should be conducted before the commencement of work to identify and eliminate the risk of falls or to minimise these risks by implementing control measures There is no need for this to be a complicated process it is just is a matter of lookin...

Page 4: ...ht Tube and Backing Sticker 1 12 630854 Sight Tube Elbow 1 13 608266 Water Inlet Brass Fitting 1 2 1 14 630878 Drain Cap 1 Not Shown 862873 Communications Lead 1 5m 1 Not Shown PB814 Enclosure 1 Not Shown GH 229 Terminal Strip 3 positions 1 Not Shown 631196 Cable Glands 16mm for Enclosure 2 Not Shown PZ364 Cable Gland 20mm for Switch Panel Control 1 Not Shown 823614 Cord Hook Cleats 2 Not Shown va...

Page 5: ...iring mains power to an IEC plugged cable to fit into the CPMD Drilling and cutout Template Unpack the kit to ensure it contains the above components Additional items required to assemble the kit include an electric drill an electric jig saw or alternatively a narrow bladed hand saw a sharp knife a philips head screwdriver a pop rivet gun sandpaper a tape measure ruler and marker pen a vacuum clea...

Page 6: ...cooler base use the drain lock nut to attach template to cooler CONVERSION INSTRUCTIONS Remove the template from cooler base Using a 5mm 3 16 bit drill through the cooler base using template marks as a guide refer Fig 3 Using a 25mm 1 spade bit drill through 4 marked circles at the corners of the cutout section refer Fig 3 With an electric jig saw or alternatively a narrow bladed hand saw saw alon...

Page 7: ...appropriate cord restraint gland supplied in the kit Pass the service cord through the holes in the tank and through cord restraint gland allowing enough cord to reach the CPMD control box Tighten the cord restraint gland locking the cord ILL2752 A ASSEMBLY OF TANK KIT COMPONENTS The float valve removed earlier is to be refitted to the MobileMAX tank ILL2753 A Using approved tape sealing compound ...

Page 8: ...l using one of the screws which was previously used to secure the pump to the tank This will require drilling an appropriate 3mm 1 8 hole in the scroll for the screw if using hand screwdriver If using a cordless or power driver a pilot hole may be required ENSURE THE FLOATING PLATFORM LOCATES IN PIVOT POINTS IN TANK Using the pre drilled rivet holes in the cooler as a guide Refer Fig 2 Page 6 dril...

Page 9: ...frame over the air outlet using grille frame as guide drill 3mm 1 8 holes through cooler side Note the orientation of the notch in the frame of the grille For small cabinet coolers EA90 the notch locates under the edge of the lid Fig 14 LHS and for a large cabinet cooler EA120 the notch is located at the bottom of the frame Fig 14 RHS Remove these fasteners and put aside For those coolers that had...

Page 10: ...nk kit into the CPMD control box which is inside the cooler Lift the rubber splash cover on the CPMD Control Box and plug in the communications cable to the top A socket in the CPMD Control Box EVAP COOLER 100m max ON ON OFF OFF COOL SPEED INTERNATIONAL AIR ILL2139 A Fasten the Switch Plate to the backing plate using the screws provided Coil any excess communications cable and tie above the waterl...

Page 11: ...rough the gland to enter the encloure Mount the terminal strip inside the enclosure using at least 1 screw Wire the 3 leads to one side of the terminal strip From the cooler packout kit locate the 3 5m lead with an IEC plug at one end Pass the bare end through the cable gland and wire the 3 leads to the other side of the terminal strip ILL2768 A Ensure the Earth Ground Active Hot and Neutral Commo...

Page 12: ...w at all then there is either no power to the CPMD Electronics Module check isolating switch circuit breaker plug and socket connection or a failure has occurred Red flashing of the left hand Tricoloured LED indicates one or more of the following fault codes are present 1 Red Flash indicates Fault Code 1 Communication Failure 2 Red Flashes indicates Fault Code 2 Failure to detect water at probes O...

Page 13: ...able equivalent Attach the clamp meter around one of the motor cables as shown below Compare the measured to the rated current If the measured current is less than or greater than the rated current the adjustable pulley should be altered accordingly See heading Pulley Sheave Adjustment The measured current should be equal to or within half an amp below that of the motor rated current It must never...

Page 14: ...Once you are satisfied that the cooler is installed and commissioned correctly it is important to run the cooler and ensure that everything is working as it should Make sure there are no water leaks ILL715 B ILL2603 B COMMISSIONING THE COOLER Rotate the float around anti clockwise a small amount to let more water in and observe the level Continue the procedure until the water level remains at abou...

Page 15: ...DRILLING TEMPLATE INFORMATION ...

Page 16: ... register online seeleyinternational com service Spare Parts Information To identify and order spare parts for Seeley International products online go to seeleyinternational com get support spare parts It is the policy of Seeley International to introduce continuous product improvement Accordingly specifications are subject to change without notice Please consult with your dealer to confirm the sp...

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