Version 2.0
Segway RMP – User Guide
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Assembly
All Segway Robotic Mobility Platform models may be assembled with basic hand tools. Using a
quality torque wrench is the best way to avoid stripped or broken fasteners, stripped threads, and
fasteners that vibrate loose. All fasteners should be checked periodically for tightness. The RMP
powerbase must be securely supported to prevent tipping before you begin assembling the RMP
frame.
RMP100 and RMP200
The RMP Top Plate weighs approximately 30 lbs (13.6 kg) and the RMP Ballast Plate weighs 25
lbs (11.3 kg). Use an assistant if necessary to maneuver these plates to avoid dropping them or
pinching fingers. Exploded drawings of the various RMP frames are contained at the end of this
section.
Minimum Tools needed for assembly:
•
5mm Hex wrench
•
8mm Hex wrench
Recommended tools for easiest assembly:
•
Torque wrench, 3/8 drive
•
5mm Hex bit socket, 3/8 drive
•
8mm Hex bit socket, 3/8 drive
Refer to the exploded view drawing below and begin by assembling the Vertical Plates (3) to the
inside of the gearboxes. Use M6 screws (4) to fasten the Vertical Plates to the gearboxes. Do no
tighten fully at this time.
If using the Ballast Plate, set it on the top of the Vertical Plates.
Place the Top Plate (1) on top and align the holes with the Vertical Plates. Use the appropriate
length 3/8-16 screws (5) to fasten the Top Plate to the Vertical Plates. If the holes do not line up
exactly, loosen the M6 screws (4) and move the Vertical Plates.
Snug down the 3/8-16 base plate screws then snug down the M6 screws. Next, torque the Top
Plate screws to 54 N-m (40 ft-lbs) and the M6 screws to 18 N-m (13.5 ft-lbs).
