WATER PUMP ASSEMBLY
3-7-6
G
G
II
M
M
F
F
H
H
LL
JJ
N
N
E
E
B
B
A
A
K
K
O
O
D
D
C
C
Install the water pump
◆
Insert the water pump shaft
【
A
】
into the left
crankcase cover, and install the fl at washer
【
B
】
.
◆
Take a new O-ring
【
C
】
, apply appropriate amount
of engine oil on the surface, and install it into the
O-ring groove of the water pump shaft.
TIPS
A new O-ring should be replaced every time the pump
is disassembled and assembled. After the O-ring is
installed, check whether the O-ring is intact and not
twisted.
◆
Install washer
【
B
】
, bushing
【
D
】
in sequence,
use oil seal press tool 15-28-5 to press in new oil
【
E
】
, install washer
【
F
】
, use oil seal press tool
15-30-5 to press in the new oil seal
【
G
】
.
TIPS
The sealing lip of the oil seal
【
E
】
faces the inside
when installed, and the sealing lip of the oil seal
【
G
】
faces the outside.
◆
Install the water pump impeller
【
H
】
, install the
combined washer
【
I
】
, and the disc spring
【
J
】
in
sequence.
◆
Apply thread fastening glue to the bolt
【
K
】
, and
screw in the bolt.
Bolt
【
K
】
9.8 N·m (1 kgf·m, 87 in•lb)
◆
Put the new seal ring
【
L
】
into the seal ring groove
of the water pump cover
【
M
】
, install the water
pump cover, and screw in the bolts
【
N
】
and
【
O
】
.
Bolt
【
K
】
9.8 N·m (1 kgf·m, 87 in•lb)
Summary of Contents for S301000-20100A
Page 1: ...SERVICE MANUAL SSV 4 3 4 130 6 54...
Page 50: ...ENGINE LUBRICATION SYSTEM 3 1 2 Exploded view...
Page 63: ...EFI SYSTEM 3 2 2 Exploded view Exploded view...
Page 67: ...STARTING SYSTEM 3 3 2 Exploded view...
Page 75: ...CRANKCASE CRANKSHAFT BALANCE SHAFT 3 4 2 Explosive view...
Page 76: ...CRANKCASE CRANKSHAFT BALANCE SHAFT 3 4 3 Explosive view of Up and down the case sub assembly...
Page 100: ...CYLINDER HEAD CYLINDER PISTON CYLINDER HEAD CYLINDER PISTON 3 5 3 Exploded view...
Page 141: ...CVT SYSTEM 3 6 2 Exploded view...
Page 151: ...WATER PUMP ASSEMBLY 3 7 2 Exploded view...
Page 197: ...6 6 COOLING SYSTEM SPECIAL TOOLS AND SEALANTS Silicone Sealant Special tools and sealants...
Page 227: ...9 2 FRONT REAR SUSPENSION EXPLODED VIEW OF FRONT SUSPENSION...
Page 229: ...9 4 FRONT REAR SUSPENSION EXPLODED VIEW OF REAR SUSPENSION...
Page 247: ...10 5 WHEELS AND TIRES SPECIAL TOOLS Jack...
Page 261: ...11 4 BRAKE SYSTEM SPECIAL TOOLS Inside Circlip Pliers...
Page 314: ...14 4 ELECTRICAL SYSTEM EXPLODED VIEW...
Page 407: ...14 97 ELECTRICAL SYSTEM ELECTRIC SCHEMATIC DIAGRAM...