Segway SGW1000F-S3, Owner'S Manual

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Page 3: ...pment including optional components Therefore some of the optional equipment described in the manual may be not installed on your vehicle Bluetooth is a registered trademark of Bluetooth Sig Inc QR Co...

Page 4: ...TABLE OF CONTENTS FEAr NO PLACE FEAr NO PLACE SAFETY INTRODUCTION VEHICLE DEVICE OPERATION MAINTENANCE SPECIFICATIONS EMISSION CONTROLSYSTEM TROUBLESHOOTING WARRANTY 1 2 3 4 5 7 6 8...

Page 5: ...hicle Never operate this vehicle without proper instruction Take an authorized training course See the Safety Training section for more information This vehicle is an ADULT VEHICLE ONLY You MUST be at...

Page 6: ...hazard WARNING WARNING indicates a hazardous situation which if not avoided COULD result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided COULD result i...

Page 7: ...g equipment 1 9 Vehicle modi cation 1 10 Passengers 1 10 Contact exhaust 1 10 Fuel safety 1 11 Safety belt 1 11 Cab door 1 11 loading on the vehicle 1 11 Passengers in the cargo compartment 1 12 Opera...

Page 8: ...icle and is driven differently from other vehicles such as motorcycles and automobiles If proper precautions are not taken a collision or rolled over may occur during normal maneuvers such as turning...

Page 9: ...ead and follow the instructions on the labels carefully If any of the labels shown in this manual differ from the labels on your vehicle always read and follow the instructions on the vehicle If any l...

Page 10: ...1 3 1 2...

Page 11: ...1 4 3 4 5 6 7 8 9...

Page 12: ...1 5 10 11 12 13 14...

Page 13: ...1 6 15 C8 B C8 B 4 C74 3 A 4 C74 3 A LIW WKH ODWFK XS DQG RSHQ WKH GRRU LIW WKH ODWFK XS DQG RSHQ WKH GRRU 4 4 6 6 16 17...

Page 14: ...go over the top of a hill at speed if you cannot see what is on other side Always keep both hands arms feet and legs inside the vehicle at all times during operation Keep your feet on the floorboard...

Page 15: ...ea Do not brake abruptly when carrying loads in the cargo bed Always use the size and type of tires specified in this manual Always maintain proper tire pressure as described in this manual Never exce...

Page 16: ...ch driver has read this manual and all product labels and has completed a safety training course Riding equipment For your safety we strongly recommend that you always wear an approved motorcycle eye...

Page 17: ...do not attempt to increase vehicle speed or use any equipment that increases the power of the vehicle If any equipment is added to the vehicle or if any modifications are made to the vehicle to incre...

Page 18: ...refueling or gasoline storage location Do not overflow when refueling Do not fill the tank to the filler neck If gasoline gets on your skin or clothes wash them with soap and water immediately and ch...

Page 19: ...nditions steps Passengers and or cargo exceeding half of the maximum weight capacity 1 Driving slowly 2 Confirm tire pressure 3 Be very careful when operating Operate over rough terrain Climb over obs...

Page 20: ...before trying to turn faster Jumping and Stunts Exhibition driving increases the risk of an accident or rollover DO NOT do power slides donuts jumps or other driving stunts Avoid exhibition driving I...

Page 21: ...ctronic Power Steering EPS 2 7 Seat 2 7 Seat adjustment 2 7 Seat removal installation 2 8 Steering wheel adjustment 2 8 Four point safety belt 2 9 Passenger seat belt 2 9 CAB DOOR 2 10 Refueling Cover...

Page 22: ...cedure is as follows 1 Power on the vehicle with the mechanical key Input or scan vehicle VIN code according to APP registration prompts and step on the vehicle brake at the same time Note The vehicle...

Page 23: ...unlock to restart Mechanical key unlock is the optimal unlock method for vehicles If you do not want to use the sensor unlock function the sensor unlock setting can be turned off in the APP App Functi...

Page 24: ...2 3 PARTS AND CONTROL 1 Safety Belt 2 Seat 3 Packing 4 Shock Absorber 5 Cab Door 6 Refueling 7 IP 8 Gearshift 9 parking 10 Armrest 11 Brake Pedal 12 Accelerator Pedal...

Page 25: ...sition OFF the circuit of the vehicle is disconnected and the engine stops When the switch is in the off position the key can be taken out of the switch Start Button Turn the key to the ignition lock...

Page 26: ...equipped Press the switch to this position and the left turn signal is on The corresponding icon on the meter is lit at this time Press the switch to this position and the right turn signal is on The...

Page 27: ...wheel drive is displayed on the instrument At this time the instrument is in the state of 4 wheel drive with power output of the front wheel and power output of the rear wheel This mode is suitable f...

Page 28: ...tes that the EPS system has failed Contact your Segway dealer to help you Seat The vehicle is equipped with adjustable seats The driver or passenger can adjust the seat according to the comfort level...

Page 29: ...g bolts on the left and right sides 4 After installation check whether the seat is installed in place to ensure the safety of drivers and passengers Steering Wheel Adjustment The steering wheel can be...

Page 30: ...ar left and right seat belts on both shoulders correct Too high above unlocked lower unlocked 2 Push the upper and lower latches into the upper and lower buckles respectively until it clicks 3 You can...

Page 31: ...ot use bleach dyes or household detergents CAB DOOR The vehicle is fitted with a cab door Driving in this vehicle without closing and locking the cab door will increase the risk of serious injury or d...

Page 32: ...hich may cause static electricity to build up and ignite the fuel Do not let the fuel spill while filling 1 Hook the cover of the fuel tank with your finger and pull it back 2 Unscrew the fuel tank co...

Page 33: ...red position See the table below for the tap position description CAUTION Shifting gears above engine idling or while the vehicle is moving can cause transmission damage Before the driver leaves the v...

Page 34: ...Whenever the driver leaves the vehicle the parking brake handle must be pulled up to keep the vehicle in a reliable parking state Turn on parking brake first step on the brake pedal with your foot to...

Page 35: ...to the vehicle s rollover protection device please contact Segway Powersports The dealer thoroughly inspects the ROPS or replaces it Always follow all safe operating practices outlined in this manual...

Page 36: ...trument and cause damage to the instrument Instrument Indicator Light Warning Light Indicator lights and warning lights on the instrument indicate the status of the vehicle s systems The figure below...

Page 37: ...y In case of partial failure of the vehicle the fault code is displayed in this area See page 2 18 for detailed description of the fault code 10 Battery Voltage Display the current voltage of the vehi...

Page 38: ...temperature the engine should continue to run Left Turn Left Turn if equipped This light is lit when the left turn signal is turned on High Beam High Beam light light This lamp illuminates when the he...

Page 39: ...17 16 EngineCoolantTemperatureSensor1CircuitLow P0650 11 MIL Control Circuit Low P0650 13 MIL Control Circuit Open P0692 12 Fan 1 Control Circuit High P0691 11 Fan 1 Control Circuit Low P0480 13 Fan 1...

Page 40: ...mance P0223 17 Throttle Pedal Position Sensor Switch B Circuit High P0222 16 Throttle Pedal Position Sensor Switch B Circuit Low P0221 29 Throttle Pedal Position Sensor Switch B Circuit Range Performa...

Page 41: ...nsor Circuit Bank 1 Sensor 1 P0134 13 O2 Sensor Circuit No Activity Detected Bank 1 Sensor 1 P0052 12 O2 Sensor Heater Control Circuit High Bank 2 Sensor 1 P0051 11 O2 Sensor Heater Control Circuit Lo...

Page 42: ...E0020 E0020 Steering wheel Angle middle gear abnormal Steering wheel Angle middle gear abnormal E0021 E0021 Steering wheel Angle jumps Steering wheel Angle jumps E0022 E0022 Steering wheel Angle valu...

Page 43: ...the vehicle 3 3 Braking 3 4 Parking the vehicle 3 4 Driving on slippery surfaces 3 4 Driving through water 3 5 Driving in reverse 3 6 Driving over obstacles 3 6 Driving uphill 3 6 Driving downhill 3 7...

Page 44: ...BASIC DRVING GUIDE Trail Etiquette Always practice good etiquette when riding Allow a safe distance between your vehicle and other vehicles operating in the same area Communicate to oncoming operator...

Page 45: ...en the vehicle for at least two hours 5 Choose a suitable and open area to familiarize yourself with the operation of the vehicle 6 Safety helmets eye protection gloves long sleeved shirts long pants...

Page 46: ...7 Passengers can only sit in the passenger seat 8 Slow down Always travel at a speed appropriate for your skills your passengers skills and operating conditions Avoid unexpected or aggressive maneuver...

Page 47: ...d make sure the transmission is in PARK before exiting the vehicle 5 Remove the ignition key to prevent unauthorized use Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet t...

Page 48: ...vide this service If it s impossible to bring the vehicle in before starting the engine perform the service outlined in the Vehicle Immersion section of this manual and take the vehicle in for service...

Page 49: ...ver obstacles Follow these precautions when operating over obstacles 1 Before operating in a new area check for obstacles 2 Watch out for bumps potholes and other obstacles in the terrain 3 When you a...

Page 50: ...a hill apply the brakes Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed Driving downhill When driving dow...

Page 51: ...n 2 Avoid crossing the side of a steep hill 3 If the vehicle begins to roll over or if it feels as if it may roll over immediately turm downhill 4 Avoid obstacles and changes in terrain that may lower...

Page 52: ...n period is 10 working hours or a 186mi 300Km During break in Avoid full throttle operation Avoid pressing the accelerator pedal past down Avoid continuous acceleration The brake needs a 124mi 200Km r...

Page 53: ...ear suspension Check and lubricate if necessary 4 24 Tire Check status and pressure 4 19 Wheel fastener Check to ensure the tightness of fasteners 4 20 Nut bolt fastener Check to make sure it s tight...

Page 54: ...down and drive in the lowest gear available SECURE ALL LOADS BEFORE OPERATING Unsecured loads can create unstable operating conditions which could result in loss of control of the vehicle OPERATE ONLY...

Page 55: ...member that the towing weight does not include the item being towed The total load weight on the operator accessories cargo and trailer shall not exceed the maximum capacity of the vehicle Where a des...

Page 56: ...long periods of time Electric winches are only designed for intermittent use and should not be used under constant load Do not pull for more than one minute If the winch motor feels very hot stop the...

Page 57: ...wear thick leather gloves Do not let the rope slip over your hands Check the rope before use Crushed pinched worn or kinked areas seriously reduce the carrying capacity A damaged rope should be repla...

Page 58: ...NG When releasing or retrieving the winch rope both ends of the rope must be left with sufficient length to prevent the rope from being over rolled in or out When the rope is retrieving please maintai...

Page 59: ...counterclockwise the winch can be controlled by the switch Operation of control Switch Remove the control switch from the passenger armrest storage and connect the control switch to the power interfac...

Page 60: ...the remote control doesn t work it may be that the battery in the remote control is exhausted Replace the battery with a new one When the winch is needed the rope should be aligned with the vehicle pr...

Page 61: ...MAINTENANCE MAINTENANCE...

Page 62: ...ng engine oil lter 4 9 Drain the engine oil 4 9 Add engine oil 4 11 FRONT REAR GEARBOX DEMAND DRIVE FLUID 4 12 Check the level of rear gear box 4 12 Front rear gearbox oil discharge 4 13 Add gear oil...

Page 63: ...imary air lter 4 26 LAMP 4 27 Change the headlight 4 27 High beam adjustment 4 28 SPARK PLUG 4 29 Spark plug inspection 4 30 SPARK ARRESTER 4 31 BATTERY 4 32 Battery disassembly 4 32 Battery charging...

Page 64: ...ore frequently Severe use is defined as Frequent immersion in mud water or sand Frequent or prolonged operation in dusty environments Short trip cold weather operation Racing or racing style high RPM...

Page 65: ...eck operation apply dielectric grease if replacing lamps Air filter main element Weekly Inspect replace as needed D Brake pad wear 10 H Monthly 100 160 Inspect periodically Battery 20 H Monthly 200 32...

Page 66: ...d fuel pump replace lines every two years Radiator if applicable 100 H 12 M 1000 1600 Inspect clean external surfaces Cooling hoses if applicable 100 H 12 M 1000 1600 Inspect for leaks Engine mounts 1...

Page 67: ...gher 3 qts 3300 ml Maintain level in safe range on dipstick Front Di erential SAE 75 80W 90 GL5 0 16 qts 180 mL Drive each 2000km Kilometers Rear Di erential SAE 75 80W 90 GL5 1 36 qts 1500 ml Coolant...

Page 68: ...d of the cargo bed to disassemble the entire cargo bed 1 Rear Cargo Bed 2 Rear Cargo Bed Lid Removal of rear cargo bed The cargo bed is a snap in quick release structure Hold the groove on the top of...

Page 69: ...and oil filling port are below Remove the rear Cargo Bed Loosen the M6 35 bolts fixing the air filter housing assembly with a tool and remove the bolts and bushings At this time the air filter housing...

Page 70: ...e operation with insufficient degraded or contaminated engine oil will cause accelerated wear and tear and may result in engine failures accidents and or injuries Always perform the maintenance proced...

Page 71: ...vel as shown in the figure below If the oil level is between the upper engraved line 1 and the lower engraved line 2 it is the proper oil level Below the lower scale means the oil is too low and the u...

Page 72: ...s or on the ground For information on oil recycling or scrapping please consult your Segway dealer Do not put used engine oil in a place where children can reach Drain the Engine Oil 1 Oil Drain Plug...

Page 73: ...11 8 14 8ft lb Oil Drain Plug 16 20N m 11 8 14 8ft lb Replace Oil Filter Oil Strainer IMPORTANT Change the oil filter and clean the oil strainer every time you change the oil Change Oil Filter The oil...

Page 74: ...ted under the rear cargo bed Remove the rear cargo bed see page 4 5 1 Unscrew the oil cap 2 Add an appropriate amount of the recommended oil type and be careful to not overfill it The correct oil leve...

Page 75: ...oise during 4WD operation change the demand drive fluid If the noise continues see your Segway dealer Use the recommended oil type The use of other oil may result in improper operation Check the Rear...

Page 76: ...m 11 8 14 8ft lb Add gear oil URQW 5HDU 1 Filling Plug 2 O ring 3 Oil Dipstick 4 O ring Torque Filling Plug 16 20N m 11 8 14 8ft lb Filling Plug 16 20N m 11 8 14 8ft lb 1 Position the vehicle on a ho...

Page 77: ...This coolant solution is recommended for most operating temperatures and provides good corrosion protection Cooling Bottle Coolant The coolant bottle is located under the cargo bed at the rear of the...

Page 78: ...2 Remove the pressure cap 3 Add the coolant slowly through the radiator filling port using a funnel 4 Reinstall the pressure cap The use of non standard pressure caps will affect the normal operation...

Page 79: ...ement tool to open the CVT driven pulley wind the drive belt into the CVT driven pulley 3 Install the CVT sealing ring and the CVT outer cover tighten the CVT outer cover Drying the CVT In some cases...

Page 80: ...ng system for any leakage 3 Check whether the brake pedal stroke feels too long or feels soft 4 Check whether the friction gasket is worn damaged or loose When replacing the brake gasket the brake pad...

Page 81: ...water immediately If you feel sick seek medical attention immediately Brake pads and brake discs The wear of brake pads and brake discs will depend on the severity of use and driving conditions Brake...

Page 82: ...ore than 1 mi 1 5km the check at this time can get an accurate reading of the cold tire inflation pressure Tire appearance can sometimes be misleading Even a few pounds less air in a tire can affect d...

Page 83: ...r has reached the replacement mark or the tire is damaged due to an external impact the damaged tire should be replaced Wheel Removal Torque Specification Torque Mounting nuts 74 88 ft lbs 100 120N m...

Page 84: ...heel nuts resulting in damage to the wheel bolt or wheels In addition lubricating oil or grease can cause wheel nuts to become loose and wheels may fall off which can lead to accidents and serious inj...

Page 85: ...pring preload setting position From the bottom of the upper mounting seat to the position of the adjusting nut 64 Narrow version 35mm 1 4in 20 45mm 0 8 1 8in 72 Wide version 85mm 3 34in 65 95mm 2 6 3...

Page 86: ...iscosity Compression damping adjustment Use a 16mm sleeve to turn the compression damping adjuster 2 on the upper part of the split cylinder block to adjust the compression resistance at high speed vi...

Page 87: ...ed sufficient lubrication Lubrication can reduce the wear of these parts and increase the service life of the vehicle Follow the periodic maintenance table to add appropriate grease at the right inter...

Page 88: ...ilter element The filter needs to be replaced after a period of use For details see the periodic maintenance table page 4 2 Removal of the air filter cover 1 Air filter cover snap 2 Air filter cover 3...

Page 89: ...e network is located next to the air filter After removal the storage box can be seen Clean it if necessary and replace it if damaged WARNING When assembling the filter element please make sure that t...

Page 90: ...f multiple lights If any LED burns out please send the vehicle your Segway dealer for replacement CAUTION Hot bulbs can cause skin burns Allow the lights to cool before any maintenance is performed DO...

Page 91: ...position of about 32 ft 10m 2 Measure the distance from the floor to the center of the headlights and mark the walls at the same height 3 Start the engine Adjust the headlight switch to high beam 4 Wa...

Page 92: ...ht beam to the right turn the headlight speed adjustment screw clockwise SPARK PLUG Refer to the specification below for the recommended spark plug type and clearance specifications CAUTION Using spar...

Page 93: ...ear cargo bed and the air filter First remove the rear storage box see page 4 5 and then remove the air filter see page 4 6 1 Remove the ignition coil bolts 2 Pull out the ignition coil 3 The spark pl...

Page 94: ...are recommended in this procedure The exhaust pipe must be cleaned periodically of any accumulated carbon 1 Pan head screw M6 12 2 Muffler spark arrester 1 Remove the six fastening bolts on the left...

Page 95: ...ions should be observed when handling 12V batteries or working near them Do not smoke or light a match near a 12V battery Avoid splashing electrolyte on eyes skin and clothes Wear safety goggles when...

Page 96: ...lack negative battery cable 5 Remove the positive pole screw and disconnect the red positive battery cable 6 Remove the battery from the vehicle Battery Charging CAUTION When charging the hydrogen pro...

Page 97: ...cable to a separate clamp Battery Installation NOTICE To reduce the chance of sparks disconnect the black negative cable first When reinstalling the battery install the black negative cable last 1 Cle...

Page 98: ...e concentrated in the fuse box In the event of a system failure see Fuse Distribution and Ampere rating for details of which fuses to check NOTICE Do not use a fuse above the rated ampere value or rep...

Page 99: ...ent Rated amperage of fuse relay and distribution No Fuse Relay Power F1 12V USB Trailer 15A F2 LAMP 15A F3 Brake Trailer Speed EPS 10A F4 2 4WD 15A F5 Flameout 7 5A F6 TBOX IVI 7 5A F7 Winch 10A F8 I...

Page 100: ...The fuse box cover is fitted with a common fuse which can be replaced 1 Puller 2 Spare fuse NOTICE If a replacement fuse suitable for the circuit rating is not available install a lower rated fuse R1...

Page 101: ...me 4 After washing rinse your SSV thoroughly with plenty of clean water to remove any residue Detergent residue can corrode alloy parts 5 Dry your SSV with a chamois or a soft towel Leaving water on t...

Page 102: ...SPECIFICATIONS OF VEHICLE 5 1 THE FRAME NAMEPLATE 5 3 VEHICLE IDENTIFICATION NUMBER 5 4 SPECIFICATIONS...

Page 103: ...kg Reserve fuel volume 5L Rim type and speci cation Front wheel Aluminum rim 14 6 5J Anti drop aluminum rim 14 6 5J Rear wheel Aluminum rim 14 7 0J Anti drop aluminum rim 14 7 0J Tire type and speci...

Page 104: ...ethod Electric start Ignition type Eletcricity ECU Spark plug type NGK CPR7EA TORCH B7RTC Spark plug clearance 0 7 0 9mm Lubrication method Pressure splash Cooling method Liquid cooling Coolant capaci...

Page 105: ...Battery capacity 12V 32Ah Shift operation mode Mechanical Instrument TFT Central control screen inch optional 10 6 Seat belt Driver Four point roll up Passenger Four point strap Power output mode Sha...

Page 106: ...ance when ordering spare parts from a dealer or for reference in case the vehicle is stolen The frame number is located on the frame tube on the lower right rear side of the vehicle UDPH LGHQWL FDWLRQ...

Page 107: ...ngine doesn t turn over 6 2 Engine pings or knocks 6 2 Engine stops or loses power 6 3 Engine turns over fails to start 6 3 Engine back res 6 3 Engine runs irregularly stalls or mis res 6 4 Engine run...

Page 108: ...CVT operating temperatures and longer component life Insufficient warm up of vehicle exposed to low ambient temperatures Warm the engine before driving the belt will become more flexible and prevent b...

Page 109: ...over drain the water from CVT Clutch malfunction Contact your dealer for inspection of clutch components Engine doesn t turn over Possible Cause Solution Poor engine performance Check for fouled plugs...

Page 110: ...plug Inspect plug s verify stop switch is on Crankcase filled with water or fuel Immediately Contact your dealer Overuse of choke Inspect clean and or replace spark plugs Clogged fuel injector Clean o...

Page 111: ...use Solution Kinked or plugged fuel vent line Inspect and replace Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction Contact...

Page 112: ...ce spark plugs Worn or defective spark plug wires Contact your Segway dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ignition connections Check all connections a...

Page 113: ...SOURCE OF EXHAUST EMISSIONS 7 1 EXHAUST EMISSION CONTROL SYSTEM 7 1 CRANKCASE EMISSION CONTROL SYSTEM 7 1 NOISE CONTROL SYSTEM 7 1 Declaration of Driver s exposure to noise level 7 2 Declaration of Vi...

Page 114: ...ontrol system includes a PGM F system and oxygen sensor No adjustments to this system should be made although periodic inspection of the components is recommended The exhaust emission control system i...

Page 115: ...1 2 2 Version s A B 1 2 3 Commercial name s if available Villain SX10 Villain SX10 E Villain SX10 X Villain 1000 Villain 1000 E Villain 1000 X 1 2 4 Type approval number s of the previous stage s N A...

Page 116: ...n SGW1000F S3 A T1a Variant Version SGW1000F S3 B T1b The value of the vibration level measured according to Annex XIV to EU 1322 2014 is Driver mass Driver mass Test run Test run a awS wS m s m s2 2...

Page 117: ...WARRANTY LIMITED WARRANTY 8 1 REGISTRATION 8 1 EXCLUSIONS ARE NOT WARRANTED 8 1 LIMITATIONS OF WARRANTIES AND REMEDIES 8 2 MAINTENANCE LOG 8 3...

Page 118: ...nty EXCLUSIONS ARE NOTWARRANTED The following are not warranted under any circumstances 1 Normal wear and tear 2 Routine maintenance items tune ups adjustments 3 Damage caused by failure to provide pr...

Page 119: ...sonal time THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE AT SEGWAY OPTION REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS COMPONENTS OR PRODUCTS THE REMEDIES SET FORTH IN THIS WARRANTY AR...

Page 120: ...8 3 MAINTENANCE LOG Use the following chart to record periodic maintenance VIN Date Miles Km or Hours Service item...