Segway SGW570F-A2, Manual

Page 1: ...WELCOME t WARNING Read understand and follow all of the instructions and safety precautions in this manual and on all product labels Failure to follow the safety precautions...

Page 2: ...IMPORTANT NOTICE Login on http powersports segway com query the nearest Segway dealer or service information...

Page 3: ...TABLE OF CONTENTS SAFETY INTRODUCTION VEHICLE DEVICE OPERATION MAINTENANCE SPECIFICATIONS EMISSION CONTROLSYSTEM TROUBLESHOOTING WARRANTY 1 23 65 97 166 184 174 190...

Page 4: ...INTRODUCTION BEFORE YOU RIDE WARNING...

Page 5: ......

Page 6: ...ION NOTICE The meaning of these signs The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard The Mandatory Action Sign indicates an action that NEEDS to be taken to avo...

Page 7: ...SAFETY INTRODUCTION WARNING LABELS 3 SPECIAL SAFETY MESSAGES 11 IMPORTANT SAFETY INFORMATION 15...

Page 8: ...2 SAFETY INTRODUCTION...

Page 9: ...3 SAFETY INTRODUCTION WARNING LABELS...

Page 10: ...4 SAFETY INTRODUCTION Variant Version SGW570F A2...

Page 11: ...5 SAFETY INTRODUCTION Variant Version SGW570F A5...

Page 12: ...6 SAFETY INTRODUCTION 1 2 3 4...

Page 13: ...7 SAFETY INTRODUCTION 5 6...

Page 14: ...8 SAFETY INTRODUCTION 7 8 9...

Page 15: ...9 SAFETY INTRODUCTION 10 11 12...

Page 16: ...10 SAFETY INTRODUCTION 13 14...

Page 17: ...11 SAFETY INTRODUCTION SEVERE INJURY OR DEATH can result if you do not follow these instructions SPECIAL SAFETY MESSAGES...

Page 18: ...12 SAFETY INTRODUCTION...

Page 19: ...13 SAFETY INTRODUCTION...

Page 20: ...14 SAFETY INTRODUCTION...

Page 21: ...15 SAFETY INTRODUCTION IMPORTANT SAFETY INFORMATION Reading the manual WARNING...

Page 22: ...16 SAFETY INTRODUCTION Safe driving age WARNING...

Page 23: ...17 SAFETY INTRODUCTION Riding equipment WARNING Helmet Additional Riding Gear...

Page 24: ...18 SAFETY INTRODUCTION WARNING...

Page 25: ...19 SAFETY INTRODUCTION Vehicle modi cation WARNING...

Page 26: ...20 SAFETY INTRODUCTION Passengers WARNING SGW570F A2 SGW570F A5...

Page 27: ...21 SAFETY INTRODUCTION Contact with exhaust WARNING...

Page 28: ...22 SAFETY INTRODUCTION Fuel safety WARNING Gasoline is very ammable under certain conditions...

Page 29: ...VEHICLE DEVICE VEHICLE ACTIVATION 25 APP FUNCTION 28 PARTS AND CONTROL 29...

Page 30: ...VEHICLE DEVICE INSTRUMENT PARTS 50 HANDLEBAR ADJUSTMENT 64...

Page 31: ...APP for the rst time otherwise the car will not start Please download the APP from the APP STORE in your mobile phone before you try to activate the ATV by the APP in the rst time please search Segwa...

Page 32: ...26 VEHICLE DEVICE...

Page 33: ...27 VEHICLE DEVICE Car unlocked 1 Mechanical key preferred 2 APP remote unlock vehicle 3 APP Bluetooth unlock vehicle NOTICE...

Page 34: ...28 VEHICLE DEVICE APP FUNCTION...

Page 35: ...29 VEHICLE DEVICE PARTS AND CONTROL Parts localization 1 Shift Level 2 Engine 3 Cushion 4 Rear Absorber 5 Backrest 6 Front Absorber 7 Handlebar Switch 8 Oil ller...

Page 36: ...HICLE DEVICE Handlebar switch 1 Headlight Switch 2 Engine Start Switch 3 Steering Switch 4 Engine Stop Switch 5 Emergency Switch 6 Horn Switch 7 2 4 WD Switch 8 Accelerator 9 Winch Switch 10 Ignition...

Page 37: ...31 VEHICLE DEVICE Ignition lock 1 Steering Lock 2 Power On 3 Power Off...

Page 38: ...32 VEHICLE DEVICE Engine start stop switch 1 Engine start button Green 2 Engine stop button Red Vehicle launch The vehicle stop...

Page 39: ...33 VEHICLE DEVICE The headlight switch 1 High beam mode 2 Low beam mode 3 Light off mode 4 Position light mode...

Page 40: ...34 VEHICLE DEVICE Left right steering switch...

Page 41: ...35 VEHICLE DEVICE Emergency switch Temporary parking of vehicles Failure of the vehicle When the vehicle encounters other emergencies...

Page 42: ...36 VEHICLE DEVICE Force multiplier switch...

Page 43: ...37 VEHICLE DEVICE Winch switch OUT Release the capstan wire rope IN Retract the winch wire rope...

Page 44: ...38 VEHICLE DEVICE Toggle switch for Two wheel drive or Four wheel drive 1 Handle switch There are 2 status hand switch of our vehicle Status 1 Status 2...

Page 45: ...39 VEHICLE DEVICE 2 x 4 patterns 4 x 4 patterns 4 4 locking mode...

Page 46: ...40 VEHICLE DEVICE Accelerator WARNING...

Page 47: ...41 VEHICLE DEVICE Standby power output seat Output power 12V Left USB port Right Cigarette lighter Open the lid...

Page 48: ...42 VEHICLE DEVICE Shift institutions NOTICE L Low speed H High speed N Neutral R Reverse P Parking...

Page 49: ...43 VEHICLE DEVICE Parking brake 1 Parking brake lever 2 Parking brake lock...

Page 50: ...44 MAINTENANCE Parking brake lever free clearance Parking Brake Checking A...

Page 51: ...45 VEHICLE DEVICE Foot brake...

Page 52: ...46 VEHICLE DEVICE Foot brake lever adjustment R L...

Page 53: ...47 VEHICLE DEVICE Auxiliary brake WARNING...

Page 54: ...48 VEHICLE DEVICE Fuel tank cap WARNING L R...

Page 55: ...49 VEHICLE DEVICE Storage box 1 Front storage box 3 2 1 2 Intermediate storage box 3 Rear storage box...

Page 56: ...50 VEHICLE DEVICE INSTRUMENT PARTS NOTICE...

Page 57: ...51 VEHICLE DEVICE Instrument indicator light warning light...

Page 58: ...52 VEHICLE DEVICE Item Legend Functional speci cations This light is on when oil pressure is too low Indicator light warning indication...

Page 59: ...53 VEHICLE DEVICE ABS...

Page 60: ...54 VEHICLE DEVICE Instrument information display area No Graphic Meaning Functional speci cations...

Page 61: ...55 VEHICLE DEVICE L H R P H C...

Page 62: ...56 VEHICLE DEVICE M H L F E...

Page 63: ...57 VEHICLE DEVICE Diagnostic displays code de nitions 1 Fault code display area ECU...

Page 64: ...58 VEHICLE DEVICE ECU...

Page 65: ...59 VEHICLE DEVICE ECU...

Page 66: ...60 VEHICLE DEVICE EPS...

Page 67: ...61 VEHICLE DEVICE EPS T BOX ABS...

Page 68: ...62 VEHICLE DEVICE ABS...

Page 69: ...63 VEHICLE DEVICE Screen function setting 1 MODE 2 SELECT MODE button...

Page 70: ...64 MAINTENANCE HANDLEBAR ADJUSTMENT WARNING 1 1 M8 48 4 PC...

Page 71: ...OPERATION BASIC DRVING GUIDE 67...

Page 72: ...OPERATION PRE RIDE INSPECTION 83 LOAD LIMITS GUIDELINES 85 WINCH OPERATION 91...

Page 73: ...67 OPERATION WARNING BASIC DRVING GUIDE Trail etiquette...

Page 74: ...68 OPERATION Know your riding area tread lightly Vehicle Run in period Brake system run in...

Page 75: ...69 OPERATION Clutch belt New operator driving procedures...

Page 76: ...70 OPERATION Starting the vehicle Park the vehicle Turning the vehicle...

Page 77: ...71 OPERATION WARNING Driving in reverse...

Page 78: ...72 OPERATION Turning around on a hill k turn...

Page 79: ...73 OPERATION Driving on slippery surfaces NOTICE...

Page 80: ...74 OPERATION Driving through water CAUTION...

Page 81: ...p or fast owing water 4 After leaving water test the brakes Apply them lightly several times while driving slowly The friction will help dry out the pads If it s unavoidable to enter water deeper than...

Page 82: ...76 OPERATION Driving uphill...

Page 83: ...77 OPERATION...

Page 84: ...78 OPERATION Driving downhill Maximum incline is SGW570F A2 25 SGW570F A5 15...

Page 85: ...79 OPERATION Driving on a sidehill sidehilling...

Page 86: ...80 OPERATION If crossing a sidehill is unavoidable follow these precautions Parking on an incline Avoid parking on an incline if possible If it s unavoidable follow these precautions...

Page 87: ...81 OPERATION Braking Parking the vehicle...

Page 88: ...82 OPERATION Break in Guidelines NOTICE...

Page 89: ...system Lever stroke Ensure correct operation P44 Brake liquid Ensure proper level P126 P129 Auxiliary brake Ensure correct operation P46 Front suspension Check lubricate if necessary P139 Rear suspen...

Page 90: ...evel P125 Indicator light Ensure display status P33 Switch Ensure operation P30 Engine o switch Ensure correct operation P32 Headlamp Check operation P143 P145 Brake light tail light Check operation P...

Page 91: ...85 OPERATION LOAD LIMITS GUIDELINES WARNING...

Page 92: ...86 OPERATION WARNING...

Page 93: ...87 OPERATION Maximum loading capacity Vehicle Model SGW570F A2 SGW570F A5 Front Shelf 40KG 40KG Rear Shelf 60KG 60KG Maximum traction Horizontal 300KG 350KG Vertical 100KG 100KG...

Page 94: ...88 OPERATION Loading guidelines When transporting cargos please follow below instructions...

Page 95: ...89 OPERATION Trailer Where a designated attachment point is provided on the towbar...

Page 96: ...M8 20 20 towing towing bracket bracket Frame Frame E13 13 55R 01 55R 01 4703 4703 NOTICE The speed must be less than 15 km h during towing Improper use of hooks or exceeding the maximum towing weight...

Page 97: ...91 OPERATION WINCH OPERATION WARNING...

Page 98: ...92 OPERATION...

Page 99: ...93 OPERATION...

Page 100: ...94 OPERATION...

Page 101: ...95 OPERATION WARNING...

Page 102: ...96 OPERATION WARNING...

Page 103: ...101 PERIODIC MAINTENANCE TABLE 102 LUBRICATING OIL 107 SEAT CUSHION REMOVE 108 TANK COVER 109 REMOVE FRONT PANEL REPAIR COVER 110 REMOVE LOWER COVER OF INSTRUMENT 111 ENGINE OIL MAINTENANCE PROGRAM 1...

Page 104: ...TIRE 131 SHOCK ABSORBER ADJUSTMENT 136 SUSPENSION DRIVE LUBRICATION 139 DRVETRAIN BOOTS 140 AIR FILTER 140 LAMP 143 SPARK PLUG 150 MAINTENANCE...

Page 105: ...SPARK ARRESTER 153 BATTERY 155 FUSE 160 APPEARANCE CARE 166 MAINTENANCE...

Page 106: ...100 MAINTENANCE WARNING...

Page 107: ...101 MAINTENANCE REGULAR MAINTENANCE...

Page 108: ...horized dealer Service and adjustments are important for proper vehicle operation If you re not familiar with safe service and adjustment procedures have a quali ed dealer perform these operations Mai...

Page 109: ...subjected to severe use D Have an authorized dealer or other quali ed person perform these services WARNING Improperly performing the procedures marked with a D could result in component failure and...

Page 110: ...edule repairs when required Front suspension Pre Ride Rear suspension Pre Ride Tires Wheels fasteners Pre Ride Brake uid level Pre Ride Brake system Pre Ride Accelerator Pre Ride Engine oil level Pre...

Page 111: ...l lubrication 50 H 3 M 500 800 Lubricate all ttings pivots cables etc Throttle Body Intake Duct 50 H 6 M 500 800 Inspect duct for proper sealing air leaks Drive belt 50 H 6 M 500 800 Inspect adjust re...

Page 112: ...n replace worn parts D Spark plug 100 H 12 M 1000 1600 Inspect replace as needed D Clutches drive and driven 100 H 12 M 1000 1600 Inspect clean replace worn parts D Front wheel bearings 100 H 12 M 100...

Page 113: ...107 MAINTENANCE LUBRICATING OIL Project Recommended model Capacity Inspection procedure Suspension balance bar grease Grease nozzle 3 Pump max per 500 mile...

Page 114: ...108 MAINTENANCE SEAT CUSHION REMOVE 1 Cushions 2 seat hook 3 Plug wire harness NOTICE...

Page 115: ...109 MAINTENANCE TANK COVER 1 Tank cover 2 Expansion screws 3 Hexagon screw NOTICE...

Page 116: ...110 MAINTENANCE REMOVE FRONT PANEL REPAIR COVER...

Page 117: ...s 2 pc 2 Remove front panel repair cover 3 Remove lower cover of instrument To remove the lower cover 1 Remove the front panel repair cover 2 See Page 110 2 Remove 2 fix screw under lower cover of ins...

Page 118: ...112 MAINTENANCE ENGINE OIL MAINTENANCE PROGRAM WARNING...

Page 119: ...113 MAINTENANCE Oil recommendation CAUTION...

Page 120: ...114 MAINTENANCE Engine oil level check NOTICE 1 2...

Page 121: ...115 MAINTENANCE 1 2 3 1 Upper engraved line 2 Lower engraved line 3 Oil ller cap 3...

Page 122: ...116 MAINTENANCE Changing engine oil lter NOTICE WARNING...

Page 123: ...117 MAINTENANCE Drain the engine oil 1 Screw 2 Filter inspection cover 3 Oil drain plug 4 O ring 3...

Page 124: ...118 MAINTENANCE NOTICE 3 Torque speci cations Torque Oil drain plug 16 20 N m Oli strainer clean...

Page 125: ...119 MAINTENANCE 1 Bolt M6 25 8 2 Strainer cover 3 O rings seal 4 Strainer spring 5 Oil strainer Oil lter change...

Page 126: ...120 MAINTENANCE 1 Screw 2 Oil lter inspection cover 3 Oil lter...

Page 127: ...enance chart NOTICE If the front gearbox makes excessive noise during ADC operation please change the demand drive uid If the noise continues please ask Segway Powersports dealers or other quali ed se...

Page 128: ...n plug 1 Put the vehicle on the at level surface 2 Place an oil drain pan under the drain plug 3 3 Remove the drain plug 3 and O ring 2 Torque to speci cation Torque Drain Plug 16 20N m 4 After the oi...

Page 129: ...ecommended liquid as needed to make the liquid level reach the bottom of the lling hole thread 6 Reinstall the O ring and lling plug Torque to speci cation Torque Filling Plug 16 20N m 7 Check for the...

Page 130: ...124 MAINTENANCE COOLANT Coolant added 2 1...

Page 131: ...125 MAINTENANCE 1 2 1 Maximum 2 Minimum...

Page 132: ...ly overfilling of the brake cylinder may cause brake resistance or brake locking which may result in serious injury or death Keep brake fluid at the recommended level and do not overfill Must check br...

Page 133: ...127 MAINTENANCE Brake oil DOT4...

Page 134: ...128 MAINTENANCE 1 UPPER 2 LOWER 4 Check whether the brake pads are worn NOTICE...

Page 135: ...129 MAINTENANCE Front brake uid LOWER...

Page 136: ...130 MAINTENANCE Brake component 5 0mm 1 0mm 5mm...

Page 137: ...131 MAINTENANCE TIRE Tire pressure...

Page 138: ...132 MAINTENANCE Tread depth of tire When to Change a tire A tire should be changed if...

Page 139: ...133 MAINTENANCE Replace the tires Wheel component removal...

Page 140: ...134 MAINTENANCE Torque to speci cation Torque Mounting nuts 70 80N m CAUTION...

Page 141: ...135 MAINTENANCE Tire replacement WARNING The recommended size The front wheel The rear wheel 25 8 12 26 8 12 25 10 12 26 10 12...

Page 142: ...136 MAINTENANCE SHOCK ABSORBER ADJUSTMENT Oil shock absorber Position 1 Position 2 Position 3 5...

Page 143: ...137 MAINTENANCE 6 CAUTION Adjustable shock absorber...

Page 144: ...38 MAINTENANCE 1 Compression damping adjusting knob 2 recovery of damping adjusting valve Use screwdriver to adjust the valve 3 spring adjusting cap use special tool to adjust the spring adjusting cap...

Page 145: ...139 MAINTENANCE SUSPENSION DRIVE LUBRICATION Grease lling label...

Page 146: ...140 MAINTENANCE DRIVENTRAIN BOOTS Front Driveshaft Boots Rear Driveshaft Boots...

Page 147: ...141 MAINTENANCE AIR FILTER...

Page 148: ...142 MAINTENANCE Remove the empty lter cover 1 Air lter cover 2 Air box cover clamp 3 The lter element 4 Air lter plug...

Page 149: ...143 MAINTENANCE LAMP CAUTION Change the headlight LED lights Halogen lamp...

Page 150: ...144 MAINTENANCE CAUTION Execute the following procedure 1 Front headlamps cover 2 expansion screw...

Page 151: ...145 MAINTENANCE CAUTION...

Page 152: ...146 MAINTENANCE Replace taillight rear turn light Procedures for changing taillights...

Page 153: ...147 MAINTENANCE High beam adjustment CAUTION 1 2...

Page 154: ...148 MAINTENANCE Adjust the headlight beam upwards and downwards 1 L R 1 Light adjusting screw...

Page 155: ...149 MAINTENANCE Adjust the headlight beam left and right 1 L R 1 Light adjusting screw...

Page 156: ...150 MAINTENANCE SPARK PLUG CAUTION CPR7EA...

Page 157: ...151 MAINTENANCE Spark plug inspection CAUTION 1 Bolt 2 Ignition coil 3 Spark plug 4 Spark plug sleeve...

Page 158: ...152 MAINTENANCE...

Page 159: ...153 MAINTENANCE SPARK ARRESTER WARNING...

Page 160: ...154 MAINTENANCE 1 Bolt M6 16 3 PC 2 Muf er spark eliminator...

Page 161: ...155 MAINTENANCE BATTERY WARNING...

Page 162: ...immediately wash it off with a solution of 1 tablespoon baking soda and 1 cup water to prevent damage to the vehicle 1 Bolt M8 12 2 PC 2 Battery plate 3 Protective rubber sleeve 4 Positive and negati...

Page 163: ...157 MAINTENANCE 1 2 Battery charging CAUTION...

Page 164: ...158 MAINTENANCE Measures to be taken in an emergency...

Page 165: ...159 MAINTENANCE Battery installation NOTICE...

Page 166: ...NOTICE Do not use a fuse above the rated ampere value or replace it with anything else Please use the same product Never use wires for fuses even temporary replacements are not allowed Do not modify...

Page 167: ...161 MAINTENANCE Fuse box NOTICE...

Page 168: ...162 MAINTENANCE Fuse relay distribution and rated amperage...

Page 169: ...163 MAINTENANCE No Fuse Relay Power...

Page 170: ...164 MAINTENANCE...

Page 171: ...165 MAINTENANCE Fuse box replacement 1 Puller 2 Spare fuse NOTICE If a replacement fuse suitable for the circuit rating is not available install a lower rated fuse...

Page 172: ...166 MAINTENANCE APPEARANCE CARE Car wash not recommended...

Page 173: ...167 MAINTENANCE Cleaning vehicles Cleaning tips Vehicle storage...

Page 174: ...SPECIFICATIONS TECHNICAL PARAMETERS OF VEHICLE 169 VEHICLE IDENTIFICATION NUMBER 174 THE FRAME NAMEPLATE 175...

Page 175: ...169 SPECIFICATIONS TECHNICAL PARAMETERS OF VEHICLE SGW570F A2 SGW570F A5...

Page 176: ...170 SPECIFICATIONS...

Page 177: ...171 SPECIFICATIONS CPR7EA B7RTC...

Page 178: ...172 SPECIFICATIONS...

Page 179: ...173 SPECIFICATIONS Light 2 status...

Page 180: ...174 SPECIFICATIONS VEHICLE IDENTIFICATION NUMBER XXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXX Engine serial code Frame identification code...

Page 181: ...175 SPECIFICATIONS THE FRAME NAMEPLATE...

Page 182: ...sn t turn over 180 Engine pings or knocks 180 Engine stops or loses power 181 Engine turns over fails to start 181 Engine backfires 182 Engine runs irregularly stalls or mis res 183 Engine runs irregu...

Page 183: ...177 TROUBLESHOOTING Drive belt and cover problems Possible Cause Solution...

Page 184: ...178 TROUBLESHOOTING...

Page 185: ...ehicle overturn Climbing over large objects from a stopped position Shift the transmission to low range and carefully use fast brief aggressive throttle application to engage clutch Excessive throttle...

Page 186: ...breaker Reset the breaker Low battery voltage Recharge battery to 12 5 VDC Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Eng...

Page 187: ...Out of Fuel Refuel Clogged fuel valve or lter Inspect and clean or replace Water is present in fuel Drain the fuel system and refuel Fuel valve is out of use Replace Old or non recommended fuel Repla...

Page 188: ...dealer Engine back res Possible Cause Solution Weak spark from spark plugs Inspect clean and or replace spark plugs Incorrect spark plug gap or heat range Set gap to specs or replace plugs Old or non...

Page 189: ...tive spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ignition connections Check all connections and tighten Water present in fuel Replac...

Page 190: ...184 TROUBLESHOOTING...

Page 191: ...185 TROUBLESHOOTING Engine stops or loses power Possible Cause Solution...

Page 192: ...EMISSION CONTROLSYSTEM SOURCE OF EXHAUST EMISSIONS 187 EXHAUST EMISSION CONTROL SYSTEM 187 CRANKCASE EMISSION CONTROL SYSTEM 188 NOISE CONTROL SYSTEM 188...

Page 193: ...187 EMISSION CONTROLSYSTEM SOURCE OF EXHAUST EMISSIONS EXHAUST EMISSION CONTROL SYSTEM...

Page 194: ...188 EMISSION CONTROLSYSTEM CRANKCASE EMISSION CONTROL SYSTEM NOISE CONTROL SYSTEM...

Page 195: ...the manufacturer SEGWAY Type SGW570F A2 Variant s SGW570F A2 Version s A B Category subcategory and speed index of the vehicle Variant Version SGW570F A2 A T3a Variant Version SGW570F A2 B T3b The Dr...

Page 196: ...OGY CO LTD No 395 Xiacheng South Road Wujin National High tech Industrial Development Zone Changzhou Jiangsu China Make trade name of the manufacturer SEGWAY Type SGW570F A2 Variant s SGW570F A2 Versi...

Page 197: ...191 EMISSION CONTROLSYSTEM...

Page 198: ...the manufacturer SEGWAY Type SGW570F A5 Variant s SGW570F A5 Version s A B Category subcategory and speed index of the vehicle Variant Version SGW570F A5 A T3a Variant Version SGW570F A5 B T3b The Dr...

Page 199: ...acheng South Road Wujin National High tech Industrial Development Zone Changzhou Jiangsu China Make trade name of the manufacturer SEGWAY Type SGW570F A5 Variant s SGW570F A5 Version s A B Category su...

Page 200: ...194 EMISSION CONTROLSYSTEM...

Page 201: ...WARRANTY LIMITED WARRANTY 196 REGISTRATION 196 EXCLUSIONS ARE NOT WARRANTED 197 LIMITATIONS OF WARRANTIES AND REMEDIES 198 MAINTENANCE LOG 201...

Page 202: ...196 WARRANTY LIMITED WARRANTY SEGWAY TECHNOLOGY CO LTD REGISTRATION...

Page 203: ...197 WARRANTY EXCLUSIONS ARE NOTWARRANTED...

Page 204: ...198 WARRANTY LIMITATIONS OFWARRANTIES AND REMEDIES...

Page 205: ...199 WARRANTY...

Page 206: ...200 WARRANTY...

Page 207: ...201 WARRANTY MAINTENANCE LOG VIN Date Miles Km or Hours Service item...