Seiwa K 101G, Instruction Manual

Page 1: ...rless S ra Units Make Seiwa Model S 60El K 101 31S 101E Serial Number Purchase Date Warranty Period Extended Warranty Instruction Manual Please read this manual carefully before using the equipment Incorrect use may lead to mechanical breakdown accident or injury Keep this manual r_ handy as an on going reference Technical Assistance Phone 02 9649 4590 ...

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Page 3: ...uests do not hesitate to contact the nearest sales office of this company Table of contents Page 1 Warnings for safe usage 1 3 Part names functions and basic operation 3 4 Operational procedures 4 4 1 Preparation q 4 2 Confirming operation 5 4 3 Commencing operation 6 4 4 Interrupting work stopping work 7 4 5 Shutdown and maintenance procedures 8 4 6 Airless gun operation 10 4 7 Clamp knob usage 1...

Page 4: ...chanisms safety lock safety card Never place fingers orhandsonspray outlet or hring face close to it Such actions are very dangerous and could lead to it iury Do not pull or twist paint hose excessively Ensure connectors are tightenened firmly to Externally cracked twisted or flattened paint avoid leaking Should leaking occur stop hoses are more likely to break and spray the equipment immediately ...

Page 5: ...rthed via paint hose which can conduct electricity screw washers _ _ _ e_nh wire earth cli earth i em 1_ l ahlted earth Do not connect the earth wire to a gas pil_ as it can lead to fire or explosion Avoid spraying solvent oil its o vn any more than required Solvent can ignite Only spray _ 7_ _ required amount d The paint hose is specifically for that purpose Do not use it for any other purpose as...

Page 6: ... earth it Failure to do so can lead to fire explosion or electric shock Do not operate with the belt cover removed and do not poke sticks into the moving parts Clothing or bands may be dragged in FAILURE TO OBSERVE THESE WARNINGS CAN RESULT IN SERIOUS INJURY Caution Do not jolt or drop pressure gauge The indicator may malfunction and cause a breakdown Do not use relief valve to regulate pressure T...

Page 7: ...nected Do not connect Oil gauge suction hose yet _ _ N oil gauge any oil _ _fnormal oil levek 4 If V belt is slack adjust to an _ _ _ appropriate tension Oil the Super KI01G place your linger onthemiddle ofthebelt andpressfirnfly Adjustuntilslackis _ o _ 6 lira about 5 6ram However ne_er do this while in operation tl OPM 101198 ...

Page 8: ...ainst air intakeand check tbrsnclion m _ Checking suction If there is no suction _ Prime by flushing solvent 71 c through suction valve If suctionvalveis seized press suction valve rod Suct _Orl and release If there is still no sound indicating operation _ _ _ Occasionally anair lock occurs inthe _ hydraulicsystem If this happens turn _ I pressure control valve back to low and after OlX_ratingfor ...

Page 9: ...hose 3 Remm pressure control valve a half revolution 4 Turn relief valve to close 5 Slowly turn pressure control valve to high while pulling the trigger of the airless gun and paint will come out of the nozzle Then release gun trigger and re set pump to desired spraying I_ _ 6 Adjust pressure control valve to pressure that is _ appropriate for the paint then start work _ D_ _ J _ low I agh 0_ reli...

Page 10: ...ng work stopping work 1 Turnpressure control valveto low 2 Turn relief valve knob to open 3 Run tbr 1 2 minutes with throttle lever in the t _c M _ Pen close pressure low speed positioi_ _ mlicf valve 5 Close fuel cock _ _ _ _ __ _ _ ff _ 7 ...

Page 11: ...start engine 0 3 Sl wlyturn pressurec ntr lvalvet high ___ and once a certaiii amount of paint has i_lnout ofreturnhoseplace suctionhoseintocIeaning _ It _ Cleai ing fluid is defined as a solvent water e_c r _ _ _ _ _ _ _ _ _ A_DY x _ _ _ _ 28 x that is appropriate to the paint g_ _ _ q _ _ OiI baset I paint solvent _ _ __ _ I_ Zg Water based paint water _ _ paint I cleaning l i _ fluid Z J Cautio...

Page 12: ...c eafling e _ e 7 I Ll r l relief fl lrettrnh suandfinishbyturnin z q I _t Ca a pressure control valve to low _ _l J 8 Ren _ove suctiort filter _un filter and nozzle and_ _ _fl J _ _ _ clear away any build up of matter or paint cleamng j i _ _ _p fluid _ l J cleaning l I v tTuid Caution When not in LlSe for an extended perio __ L _ _ _ totally purge cleaning fluid ai d fill _ _ l i_ 1_ l_ _ L_ __ ...

Page 13: ...o circuinstai_ces change the nozzle tip or intep al ofapproximately 30crn remove the filter when tile pressure is oi1 Paint spraying out is dangerous 4 7 Clamp knob usage Spray lock Safety lock continuous spray Caution For safety reasons Clampknob Clampknob when not paillting or _ removed always engage safety lock Paint build up c n cause a breakdown trigger trigger Make sure cleaning and lubricat...

Page 14: ...nterior Exterior Primers 017 019 Commercial Grade Architectural Heavy Body 30 60 Coatinqs Interior WallPaints 017 010 InteriorWallPrimers 017 019 DryFail Quick Dry 019 023 One Coat Primers Finish Paints 019 023 Elastomerics ExtraHeavy 021 031 P_Lgmented Waterproofers 021 027 Block Filler 025 031 The on rice size recommended on this chart are based on fan widths between 8 and 12 inches Caution Afte...

Page 15: ...ever dispose of ill natural water courses or sewers Please use High Power Oil Do not use any oiI other than our proprietary oil Abnormally high tetnperatures and loss of perforinance can lead to breakdowns and shorten the life of the product 5 2 Changing diaphragm 1 paint cover 2 _ holed paint housing _ j hex bolt diaphragm set Remove paint cover Remove the 6 holed hex bolts Change diaphragm for e...

Page 16: ...e outlet valve the vatve it willshow marked wear certain paint will also cause marked wear Please change using the suction valve set l 2 1 27mm hex spanaer _ _d key Remove discharge Remove outlet valve holder Confirm that gasket is firmly valve using using corresponding 12nml in place corresponding 27ram hex key spanner 13 OPM 101 98 ...

Page 17: ...e in the paint immersed in paint paint viscosity too high reduce viscosity Paint will not spray from suction filter or paint clean oi7replace gun passage blocked clean or replace paint blocking nozzle tip Pressure low relief valve not tightened tighten fui_her properly pressure controI valve turF_pressure control adjustment incorrect valve to high Pressure variation failure of suction or replace o...

Page 18: ...owly to it s limit Wait for the hose to _L fill with material and tile pressure gauge indicates approximately 3000 psi and adust pressure to suit material Youare now ready to spray SAFETY INSTRUCTIONS HIGH PRESSURE I Never pull the triggerof the gun toward people Unlock the trigger ONLY when you spray tile paint or take off the nozzle tip 2 Never use a damaged hose Due to the high pressure even a ...

Page 19: ...r will not Air in paint pump Open prime valve to purge air 1 Filters clean and proper sizing prime takes too from paint pump Inlet screen tong to prime Inletstrainerclogged Cleanstrainer Gun filter Note Caused by insufficientcleaning Siphon immersion tube loose Tighten fittings 2 Siphon and Immersion Feed and ornotleavingpaint Loose hose connections thinnerin unlt Loose elbow fittings Sprayer lose...

Page 20: ...PRAYER 3 _4 6 2 16_ Q 17_ _ 21 18_ _22 27 _ _ _ _l_il _ _r _ _ i _lil _ 23 _33 _ 30 _ 43 _o_ o 47 _ 767_ 64 48 _ t 6869 _ 76 5_ _ _ J 8 77 _ p 59 _ _ J i78 96 _ 60 _ lt 79 _ _ _4_ _ _ k fk _ _o_ o_ 848_ _ _ J _ oo 1 l I Z_ ...

Page 21: ...466830 relief valve set N 31 880012 O ring P 12 32 465833 relief unit valve seat with gasket 33 466035 needle 34 888001 back up ring P6 35 880006 O ring P6 36 466836 relief shaft N 37 871015 C shaped retaining ring for hole 15 38 466838 knob N 39 810512 holed hex nut M5 12 40 466040 relief indicator plate 43 466043 DP cushion pin set 44 466044 diaphragm set 45 466045 diaphragm 46 466046 diaphragm ...

Page 22: ...I 84 466132 oil cap I 85 466133 oil reservoir label I 86 830830 hex bolt 4 87 865108 countersunkspringwasher for M8 4 90 880014 0 ring P 14 I 91 466139 drain plug 1 92 882010 O ring P 10A 1 93 402102 oil gaugeset 1 95 880006 O ring P 6 2 96 466144 oil filter 1 99 820616 hex nut 1 100 862006 washer 1 101 466149 flat plate 1 102 891001 bearing I 103 466151 eccentric bush 1 105 883140 O ring S 140 1 ...

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Page 24: ...4 20 821020 hex boit _l 60 406501 suction hose complete 1 61 L109505 b nut and tail l 62 8750R0 hose tail 2 63 466504 spring guard 1 64 466505 suction hose 1 65 466506 suction tuba 1 68 L 66509 suction filter complete 1 69 i_b6510 suction filter housing 1 70 466513 60 mesl filter screen 1 71 L_ 501 c retahqng lip 1 74 46 3518 return tlose complete 1 75 466520 nut and tail 1 76 875016 hoseclamp 1 7...