Selden 472-630-02, Manual

Page 1: ...597 285 E 2019 01 23 Manual 2 speed self tailing winches S30 S40 S48 S54 ...

Page 2: ...ts 6 2 3 Technical specification 7 3 Installation 9 3 1 Installation preparation 10 3 2 Deck installation 12 3 3 Final adjustments 15 4 Operation 16 5 Service and maintenance 19 5 1 Frequent maintenance 19 5 2 Normal maintenance 19 5 3 Extended Maintenance 21 6 Spare parts 25 7 Warranty 26 ...

Page 3: ...n the delivery box Please read the entire manual before installation and use of the product The manual shall be kept for future reference Safety Precautions Follow and pay careful attention to instructions with the following symbols ATTENTION This symbol indicates a critical moment in the assembly or technical advice WARNING This symbol indicates a potentially hazardous situation If not avoided th...

Page 4: ...stions about selecting the right product please consult an authorized Seldén dealer All dealers are listed at www seldenmast com and divided in categories describing their competence The Seldén winch is designed for line handling on sailboats only Exceeding the stated maximum working load may lead to winch failure and serious injuries Keep hands fingers hair and clothing away from moving parts whi...

Page 5: ...educing the risk of an override and allowing the line to be released quickly An optimized choice of materials makes for low weight and high performance The unique design of the self tailer enables the trimmer to pull the slack out of the sheet with the line sitting in the self tailer and with the winch handle mounted Pull the slack with the sheet in the self tailing jaws Two speed operation Ribbed...

Page 6: ...Plastic RBSwasher 5pc Stainless steel RBSwasher 5pc 597 226 E Drilling template 597 226 E Drilling template 597 227 E Drilling template 597 227 E Drilling template 597 285 E Manual 597 285 E Manual 597 285 E Manual 597 285 E Manual 597 285 E 2019 01 16 Manual 2 speed self tailing winches S30 S40 S48 S54 597 227 E 2016 03 14 Drilling template Winch S48 S54 For mounting with through bolt Drilling di...

Page 7: ... the schematic below the names of parts referred to in this manual can be viewed Top cover wear protection Top Cover Self tailing arm Self tailing jaws Drum Base cover Locator bracket Bearing cylinder Drive shaft Twin gear axle Twin gear ratchet Winch base ...

Page 8: ...Safe Working Load SWL kN S30 472 630 10 150 85 183 5 3 5 8 12 10 1 30 1 8 4 S40 472 640 10 150 85 183 5 3 5 8 12 10 1 40 1 11 2 S48 472 648 10 188 108 218 5 6 10 14 10 1 48 1 13 4 S54 472 654 10 188 108 218 5 6 10 14 10 1 54 1 15 1 Dimensions and technical data Exceeding the stated safe working load may lead to winch failure and or fatal injuries ...

Page 9: ...he installer takes full responsibility to ensure these checks have been undertaken This may require the assistance of a boat yard or certified marine engineers Seldén Mast does not provide fasteners The installer is responsible for the sourcing and specifying load capacity of the fasteners ensuring they are rated for the expected loads from the winch Any fastener should be made from marine grade s...

Page 10: ...r handling of multiple lines e g placed on the coach roof for use as a halyard winch in combination with running spinnaker or gennaker sheets the winch shall be oriented and optimized for the highest load The line shall enter the drum tangential to the base cover protrusion This is shown in the figure below Failing to align the winch in accordance with the figure above may lead to winch failure wh...

Page 11: ...e the correct angle installing a block or sheet lead to divert the sheet or halyard to the winch may be necessary Please visit www seldenmast com to browse our selection of suitable deck hardware Failing to lead the rope onto the winch at recommended angle as seen in figure above may lead to winch failure which may lead to fatal injuries or damages to the boat or equipment 5 10 ...

Page 12: ...h aluminium or stainless steel deck inserts intended for mounting winches If at any point there is uncertainty if the yacht is equipped in this way please abort the installation and seek assistance at the yard or builder Material and equipment S30 40 S48 54 Quantity Stainless steel and plastic RBS washers 164 088 01 164 089 01 1 pc Installation and drilling template 597 226 E 597 227 E 1 pc Fasten...

Page 13: ...t and align the drilling template in accordance with chapter 3 1 Orienting the winch and attach it to the deck using masking tape 4 A B Mark all hole positions using an awl or center punch 5 A B Remove the template and pre drill a pilot hole at each position using the 4mm drill bit ...

Page 14: ...ll and tap sizes S30 40 Ø5mm drill M6X1 tap S48 54 Ø6 8mm drill M8X1 25 tap 7 A B Countersink each hole approximately 3 mm to allow enough marine sealing compound to be applied to stop water ingress 8 A B Remove any masking tape and debris and proceed to wipe the area down using acetone or methylated spirits to remove any grease 9 A B Fill the countersunk hole with marine sealing compound and moun...

Page 15: ...e screw head with the plastic washer closest to the winch base Tighten the winch down to the deck in a crosswise pattern Recommended tightening torques for screws are as follows M6 7 Nm M8 12 Nm Avoid mixing locking adhesive and marine sealant as this may cause either to fail 3 3 Final adjustments When finished with the installation the self tailing arm ST arm needs to be adjusted to guide the rop...

Page 16: ...and the line type 2 Lead the line over the self tailing arm and into the self tailing jaws for of a turn The line can remain in the self tailing jaws during the winching operation 3 Pull the slack of the line until tensioned 4 Operation Seldén S winches are manually operated and are of self tailing type with two available speeds Winching ...

Page 17: ...clockwise direction High gear Turn the winch handle clockwise Low gear Turn the winch handle anticlockwise 1 While keeping tension in the pulling end of the line undo the line from the self tailing jaws If needed reduce the number of turns on the drum to 2 3 turns Reducing the number of turns under high loads may cause the line to slip in an un controlled manner with the potential risk of personal...

Page 18: ...othing away from the winch when releasing the line The Seldén winch is designed for line handling on sailboats only Keep body parts and clothing away from moving parts while the winch is in use It is recommended to let only one person work with the winch at any one time If a Seldén winch is used for going aloft double halyards must be used to be hauled in and eased off at the same time Seldén rigg...

Page 19: ... Normal maintenance For heavy sailing or racing a normal service is recommended before any major regatta or event For the regular sailor a normal service can be performed once a year adding to the annual extended service 5 Service and maintenance Material and equipment not included S30 40 S48 54 Quantity Torx key T30 T30 T45 1 pc Seldén pawl oil 312 709 01 312 709 01 1 pc Seldén lubricating grease...

Page 20: ...nch by unscrewing the two Torx screws with the Torx key T30 or T45 Remove the screws and washers 5 Follow this by removing the locator bracket 6 and finally the drum assembly 7 3 With the winch disassembled apply Seldén lubrication grease to all visible gears 4 Reassemble the winch in reverse order 7 6 5 1 2 3 4 Dismantling Recommended tightening torques for screws are as follows M6 7 Nm M8 12 Nm ...

Page 21: ... and bushings during the extended service These are supplied as spare parts For bearings that are not worn thorough cleaning with water and a mild degreasing agent is recommended 1 Follow steps 1 2 of chapter 5 2 Normal maintenance Dismantling 2 Continue to remove the Torx screw 1 followed by the bearing cylinder 2 and the drive shaft 3 3 Undo the 3 snap locks and remove the base cover 4 this can ...

Page 22: ...nt and a cloth Be sure to remove any old dirt and grease 5 Remove the lower gear 9 and gear washer 10 from the twin gear assembly 6 Clean the parts of the twin gear ratchet 11 If worn replace the bushings springs pawls and pawl covers A list of spare parts and kits can be found in chapter 6 Spare parts Lubricate the pawls with pawl oil Apply Seldén lubrication grease to the gears only Reassemble t...

Page 23: ...23 7 Remove the washer 12 and circlip 13 from the drive shaft 8 Remove the circlip 14 washer 15 and gear 16 12 13 14 15 16 ...

Page 24: ...ease and dirt If worn replace all pawls holders springs and washers A list of spare parts and kits can be found in chapter 6 Spare parts Grease shall only be applied to the gears for lubrication of the pawls use pawl oil 11 Reassemble all parts and the winch in reverse order Recommended tightening torques for screws are as follows M6 7 Nm M8 12 Nm 17 18 19 ...

Page 25: ...inch drive shaft spare kit 472 026 10R Roller bearing kit S30 40 470 231 10R Roller bearing kit S48 54 470 267 10R Top cover replacement kit S30 472 022 30R Top cover replacement kit S40 472 022 40R Top cover replacement kit S48 472 042 48R Top cover replacement kit S54 472 042 54R 6 Spare parts ...

Page 26: ... to loads in excess of those indicated in the brochure and on the Seldén website Complete shipment and warranty conditions are to be found on Seldéns website www seldenmast com See Resources Partners information General information General conditions of sale 595 546 E If the system is repaired or modified by anyone other than Seldén Mast AB or one of our authorized dealers the guarantee ceases to ...

Page 27: ...Notes ...

Page 28: ...3 0 251 362 110 Fax 33 0 251 362 185 e mail info seldenmast fr www seldenmast com Dealer DINGHIESKEELBOATSYACHTS The Seldén Group is the world s leading manu facturer of masts and rigging systems in carbon and aluminium for dinghies keelboats and yachts The Group consists of Seldén Mast AB in Sweden Seldén Mast A S in Denmark Seldén Mast Ltd in the UK Seldén Mid Europe B V in the Nether lands Seld...