Selec PID110, Operating Instructions Manual

Page 1: ...330 OPERATING INSTRUCTIONS PID Temperature Controller Doc name OP INST PID500 110 330 OP159 V05 d Selec Controls Pvt Ltd India Tel 91 22 28476443 Fax 91 22 28471733 Website www selec com E mail sales...

Page 2: ...FICATE 42 CONTENTS 2 Keys description 15 2 Ordering information 2 3 Sensor input wiring 10 C INSTALLATION 1 Function menu 13 Page no A OVERVIEW 2 Terminal connections 9 D PROGRAMMING 4 Level 1 Output...

Page 3: ...utput Special Modes User selectable special modes Heat Cool PID Auto Manual Single point ramp soak Soft start 4 Sensor break indication 4 Sensor error compensation 4 Programmable parameter lockouts 4...

Page 4: ...ut valve positioner type Communication Rs485 Second Analog Input Remote set point type Second Analog Input Remote set point type Communication RS485 01 00 02 03 04 05 06 07 08 09 10 11 12 13 ORDERING...

Page 5: ...xpectancy 100000 cycles at maximum load rating 12 VDC Range 0 20 mA DC 4 20 mA DC Factory set Action Control Update rate PID Update Every Cycle time Analog Output 100 msec Maximum output load resistan...

Page 6: ...ance 10K Main control Zone PID Heat cool PID mode Current output Voltage output 3 3 Retransmission output optional 4 Modes Deviation high Deviation low Band Full scale high Full scale low Sensor break...

Page 7: ...m 0 to 50 C 1 99 maximum of 32 units per line Half duplex MODBUS RTU 500 m maximum 9600 4800 2400 1200 600 300 bits sec None Odd Even Mark Space 1 or 2 100ms max and independent of baud rate Interface...

Page 8: ...326 IP66 Compliance LVD EMC Panel sealing 8 SAFETY AND EMC STANDARDS 9 WEIGHT PID500 195 gms PID110 250 gms PID330 295 gms 10 HOUSING Flame retardant engineering plastic o 11 INPUT SENSOR RANGES for 1...

Page 9: ...ilt in type equipment finds place in main control panel its output terminals get connected to host equipment Such equipment shall also comply with basic EMI EMC and safety requirements like BS EN 6132...

Page 10: ...roller into the panel cutout Secure the controller in its place by pushing the clamp from the rear side CAUTION The equipment in its installed state must not come in close proximity to any heating sou...

Page 11: ...15 10 COM2 SSR1 0 5 V 0 10 V 4 20mA NO1 COM1 NO2 2 1 3 4 5 L 6 11 N COM3 NO3 NOTE Terminals 11 to 15 are optional NOTE Valid for optional configuration RTD3 ANA IP TC RTD1 ANA IP TC RTD2 7 13 8 14 9...

Page 12: ...point no 12 on page 6 TC Thermocouple J K T R S C E B N L U W Platinel II mA Current Input 0 to 20mA DC RTD PT100 V Voltage Input 0 to 10 V DC 4 CONTROL OUTPUT WIRING 4 5 LOAD 230VAC SUPPLY NO COM 10...

Page 13: ...ive SSR NOTE Use snubber as shown above to increase life of internal relay of temperature controller 11 4 5 LOAD 230VAC SUPPLY SSR 11 12 NO Snubber Optional Part No APRC 01 230VAC SUPPLY COM L LOAD Co...

Page 14: ...Ohms 4 5 LOAD 4 20mA NO COM 12 PID500 PID110 330 Maximum Load 500 Ohms 11 12 LOAD 4 20mA NO COM PID500 PID110 330 11 12 LOAD 0 5V OR 0 10V Minimum Load 10K Ohms NO COM NOTE For output 2 and output 3 1...

Page 15: ......

Page 16: ...els NOTE LEVEL 5 Communications Module LEVEL 9 Heater current monitor input LEVEL 10 Motorised input Remote set point input SPECIAL FUNCTIONS AUXILIARY OUTPUT MODES output 2 Latch alarm Hold alarm Ala...

Page 17: ...Tuning in progress 15 Key press Functions To enter or exit program mode To change levels To view function on the same level and to display the current option To increase or decrease the value of a pa...

Page 18: ...the lower value of analog input 1 Display value scaling point1 Feed the lower value of the analog input signal Input value scaling point1 1 Display value scaling point2 Feed the value of display requ...

Page 19: ...aling points can be reversed Reverse scaling 1 Set point high limit 1 Set point low limit Analog input As per input type selected Analog input mV Input value scaling point1 to mA V max sensor low limi...

Page 20: ...DISPLAY Display Name Description Range Display condition Default value Auto tune PID control 4 LEVEL 1 OUTPUT PARAMETERS Display Name Description Range Display condition Default value Set Mode Tune pe...

Page 21: ...e Derivative time Derivative approach control ON OFF control Main Fd and control is ON OFF Proportional band heat NOTE For operating in ON OFF mode make Proportional band 0 for heat cool mode PID cont...

Page 22: ...r Zone PID YES in level4 Zone set point Proportional band Integral time Derivative time Pb n 0 Pb n 0 NOTE For Proportional band Integral time and Derivative time n 1 to 4 If Set Mode Zone and Zone PI...

Page 23: ...output as per requirement is available in case any process disturbances or setpoint changes occur The output power high limit ensures that in case any process disturbance or set point changes occur th...

Page 24: ...eak 2 Heat cool mode Pb C 0 1 Set2 mode Fd rEV Set2 mode ALrM These parameters are not prompted if Alarm1 mode is OFF Hold Alarm Relay status for Alarm1 Alarm Annunciator Analog low scaling Analog hig...

Page 25: ...erature is within the alarm range 1 A LO Analog low scaling 2 A HI Analog high scaling AlrM Set2 can be programmed as alarm NonE If set2 is not required it can be programmed as none PARAMETER EXPLANAT...

Page 26: ...ompted if Alarm 2 mode is OFF Hold Alarm Relay status for Alarm1 Alarm Annunciator Set 3 Value These parameters are not prompted if Alarm 2 mode is OFF brk Alarm Hysteresis Hysteresis bias PARAMETER E...

Page 27: ...Soft start time Hand output percentage Ramp mode Ramp rate Soak time Sensor open condition Sensor fail power level PV bias Display Offset PID control PID control Ramp mode ON HOLD Ramp mode ON HOLD P...

Page 28: ...ample If 4 20mA analog output is being used and the desired output is 12mA the hand percentage can be programmed as 50 This will ensure that the analog output available is fixed 12 mA i e 50 In case o...

Page 29: ...27 Programming...

Page 30: ...AVE 32 CONNECTION DIAGRAM Note 1 Maximum 32 slave controllers can be connected to the master 2 The total cable length should not exceed 500 meters 3 Use shielded twisted pair cables for RS485 connecti...

Page 31: ...E Lock Set 1 Lock Set 2 Lock Set 3 Lock tune parameter Lock Hand parameter Display Name Description Range Display condition Default value If LOCK selection is ONL the following parameters will be prom...

Page 32: ...Programming...

Page 33: ...31 Online access for Set 2 not valid if Auxillary output Sensor Break OFF Retransmission Online access for Set 3 not valid if Alarm mode Sensor Break OFF Online access for Auto tune is not valid if P...

Page 34: ...not be altered Note This parameter is prompted only if Ramp is ON Hold This parameter is read only and cannot be altered Note This parameter is not prompted for 0 10 V 4 20mA This parameter is read on...

Page 35: ...ED blinking After the auto tuning procedures are completed theT LED will stop flashing and the unit will revert to PID control by using its new PID values The PID values obtained are stored in the non...

Page 36: ...leads to an unstable process with excessive overshoot Integral times that are too slow large times cause a slow response to steady state errors Integral action may be disabled by setting the time to z...

Page 37: ...startup DuringAutotune of heat cool systems the controller switches the cooling output O2 ON and OFF in addition to the heat output O1 The heat cool overlap deadband parameter db in Level 2 determines...

Page 38: ...tion High Alarm sets off alarm signal when temperature rises above a pre set temperature above the set point Refer Fig a Absolute alarm is a self existent alarm independent of the main set point For e...

Page 39: ...ocesses where there is a requirement of frequent tuning due to change in setpoint Consider a case where the O O process needs to be controlled at two different set points 100 C and 400 C values will b...

Page 40: ...ting Input Parametrs Output Parametrs Enter the value or selection for each prompt on this sheet so you will have a record of how your controller was configured As per input type selected Levels As pe...

Page 41: ...39 Function Prompt Value or Selection Factory Setting Levels Output Parametrs Zone Settings Configuration Record Sheet...

Page 42: ...40 Function Prompt Value or Selection Levels Factory Setting Auxiliary Output Modes Alarm 2 Module Configuration Record Sheet...

Page 43: ...Configuration Record Sheet Communication Function Prompt Value or Selection Levels Factory Setting 41 Special Function...

Page 44: ...is valid upto one year from the date of issue Claimed Accuracy 0 25 of full scale 1 digit After 20min warmup time The calibration of this unit has been verified at the following values K Voltage VDC...