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Kingfisher Plus+ Hardware Manual

Communications Option Boards Compatibility Summary

CPU/Comms

Module

A

E

T

CP-30

 





         



MC-31









        

 

MC-30

firmware v276 or later









  



   







CP-11

firmware v1.45b or later



 



  



   

 



CP-10/11

firmware v1.45a or earlier









  



    

 

CP-12



 



  



   

 



CP-21

 

  







   

  

MC-10/11

firmware v159 or earlier

















    

 

MC-11

firmware v160 or later

















   







MC-12



 











   

 



PC-1 with MC-10/11

 













   

  

PC-1 with MC-12

 













   

  

Note:

The above table was correct at the time of writing. Please refer to

Semaphore Helpdesk

for any

recent changes.

Installing and removing Option Boards

Warning: Follow anti-static procedures

Electronic components can be damaged by even small amounts of
static discharge. It is highly recommend that antistatic procedures be
used. Avoid touching any components and metal parts. Do not store
cards near strong electrostatic, electromagnetic, or radioactive fields.

Hardware Manual Version 7.16

http://www.servelec-semaphore.com/

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Summary of Contents for KINGFISHER PLUS+

Page 1: ...Kingfisher Plus Hardware Manual KINGFISHER PLUS Modular RTU Hardware Reference Manual 7 16 ...

Page 2: ...Kingfisher Plus Hardware Manual Document Control Copyright Copyright 2000 2015 Semaphore Australia Pty Ltd ABN 35 006 805 910 www servelec semaphore com info kingfisher servelec semaphore com ...

Page 3: ...compatibility chapter Corrected various spelling and grammatical mistakes Outlined A3 T3 simultaneous master and slave limitation in rare use cases Added IO 5 Power Consumption Corrected RJC ADP30 Diagram RJ45 wiring error corrected Updated T3 temp range Added block diagrams for all IO Modules Added Option Board installation guide PS x2 nominal voltage at low temperatures extended to 15 C after fu...

Page 4: ...dded Power consumption for Line and HART Option Boards updated with more accurate figures 557 IO 4 wiring diagram corrected 2496 IO 2 wiring diagram corrected 2506 The Maxon Intermax to Kingfisher Serial Port cable pinout corrected 2433 Accuracy specification for AI 1 IO 3 and IO 4 modules expanded for the whole operating temperature range 2424 RJC ADP 30 drawing corrected to show resistor value 2...

Page 5: ...lot Number Range 33 3 POWER SUPPLY MODULES 35 Overview 35 PS x2 and PS x1 Power Supply Modules 35 3 2 1 Overview 35 3 2 2 Options and Ordering Info 38 3 2 3 Theory of operation 39 3 2 4 Battery Charging 40 3 2 5 Module LEDs 41 3 2 6 PS x2 Specifications 44 3 2 7 PS x1 Specifications 46 3 2 8 Wiring Diagrams 48 PSU x AC Power Supply Unit 52 Calculating Power Requirements 56 3 4 1 Total Current Cons...

Page 6: ...10 11 30 Block Diagram 84 5 2 5 MC 10 11 30 Ports 84 MC 12 Communications Module 85 5 3 1 Overview 85 5 3 2 MC 12 Module LEDs 86 5 3 3 MC 12 Specifications 87 5 3 4 MC 12 Ports 88 MC 31 Communications Module 89 5 4 1 Overview 89 5 4 2 MC 31 Options and Ordering Info 89 5 4 3 MC 31 Module LEDs 90 5 4 4 MC 31 Specifications 93 5 4 5 MC 31 Ports 94 6 COMMUNICATIONS OPTION BOARDS 95 Overview 95 Compat...

Page 7: ... PL Two Wire Line 125 PC 1 Modem Board Analogue Radio Interface 126 8 IO MODULES OVERVIEW 127 9 ANALOGUE INPUT MODULES 131 AI 1 8 Channel Analogue Current Input Module 131 9 1 1 Overview 131 9 1 2 AI 1 Module LEDs 133 9 1 3 AI 1 Specifications 134 9 1 4 AI 1 Wiring Diagram 135 AI 10 8 Channel High Impedance Analogue Input Module 137 9 2 1 Overview 137 9 2 2 AI 10 Module LEDs 140 9 2 3 AI 10 Specif...

Page 8: ...hannel Relay Output Module 175 12 4 1 Overview 175 12 4 2 DO 2 Module LEDs 177 12 4 3 DO 2 Specifications 177 12 4 4 DO 2 Wiring Diagram 178 DO 6 16 Channel Open Drain Output Module 180 12 5 1 Overview 180 12 5 2 DO 6 Module LEDs 181 12 5 3 DO 6 Specifications 181 12 5 4 DO 6 Wiring Diagram 182 13 RELAY EXPANSION BOARDS 184 Overview 184 TEL REL 002 SPDT Relay Board 186 13 2 1 Overview 186 13 2 2 T...

Page 9: ... 14 3 2 IO 4 Module LEDs 212 14 3 3 IO 4 Specifications 213 14 3 4 IO 4 Wiring Diagram 215 IO 5 Combinational Analogue Digital IO Module 217 14 4 1 Overview 217 14 4 2 IO 5 Module LEDs 220 14 4 3 IO 5 Specifications 221 14 4 4 IO 5 Wiring Diagram 223 15 ADAPTORS AND CABLES 225 Overview 225 RTU Test Cables 227 Device Cables and Adaptors 228 16 ACCESSORIES 239 MBR 3 19 Rack Mounting for BA 12 PLUS 2...

Page 10: ...n circuits Designed and tested to comply with International Environmental climatic Standards IEC 60068 2 1 IEC 60068 2 2 IEC 60068 2 78 Full support for IEC 61131 3 via the ISaGRAF programming environment Multiple pre defined function blocks for communications and diagnostics Support for multiple protocols including Modbus DNP3 Allen Bradley DF1 and User Defined Event logging of data time and date...

Page 11: ...us modular RTUs identified by the processor module they contain PC 1 CP 12 or CP 30 PC 1 CP 12 CP 30 A PC 1 RTU is powered using an external AC DC power supply A PC 1 processor module is only used on a BA 4 PLUS backplane 4 slot A CP 12 or CP 30 RTU is powered using a power supply module or modules and utilizes one of three backplanes a BA 40 PLUS 4 slot a BA 6 PLUS 6 slot or a BA 12 PLUS 12 slot ...

Page 12: ...Kingfisher Plus Hardware Manual BP 2 PLUS based RTU BA 40 PLUS based RTU BA 6 PLUS based RTU Small RTUs examples Medium RTU example Hardware Manual Version 7 16 http www servelec semaphore com Page 12 ...

Page 13: ...Kingfisher Plus Hardware Manual Large RTU example only one processor module is required for the entire RTU Hardware Manual Version 7 16 http www servelec semaphore com Page 13 ...

Page 14: ...le Input 20 60 VDC PS 12 C AC DC Power Supply Module Input 100 240 VAC 50 60 Hz additional 24 Volt Auxiliary Output PS 22 C DC DC Power Supply Module Input 20 60 VDC additional 24 Volt Auxiliary Output PSU 3 AC DC Power Supply Unit Input 90 260 VAC 50 60 Hz 40 W PSU 4 AC DC Power Supply Unit Input 90 260 VAC 50 60 Hz 60 W PSU 5 AC DC Power Supply Unit Input 90 260 VAC 50 60 Hz 70 W PROCESSOR MODUL...

Page 15: ... Open Drain Outputs 16 Points 2 commons per module I O MODULES IO 2 Combination Digital I O Module 8 digital inputs 8 digital outputs 2 commons per module IO 3 Combination Analogue Digital I O Module 4 relay outputs 4 analogue inputs 4 digital inputs 1 analogue output 4 commons per module IO 4 Combination Analogue Digital I O Module 2 relay outputs 2 analogue inputs 8 digital inputs 3 commons per ...

Page 16: ... RTUs Seven versions of backplanes are available in total BA 4 BA 4 PLUS 4 slot backplane for use with PC 1 processor module BA 40 BA 40 PLUS 4 slot backplane BA 6 BA 6 PLUS 6 slot backplane BA 12 BA 12 PLUS 12 slot backplane BP 2 PLUS 2 slot backplane with integrated 5 V power supply BP 4 PLUS 4 slot backplane with integrated 5 V power supply BP 6 PLUS 6 slot backplane with integrated 5 V power s...

Page 17: ...Kingfisher Plus Hardware Manual Module Dimensions Module mounted on a backplane Installing Modules onto a Backplane Hardware Manual Version 7 16 http www servelec semaphore com Page 17 ...

Page 18: ...ed into the leftmost slot and any other modules can be installed in the remaining 3 slots Please use a BA 40 PLUS backplane if requiring a 4 slot backplane for use with a CP xx processor and a PS xx power supply BA 4 PLUS backplane For information on the BA 4 PLUS backplane connectors please refer to the Backplane Connectors section below Hardware Manual Version 7 16 http www servelec semaphore co...

Page 19: ...r Connector are removed This backplane is designed to be used with a PS xx power supply and a CP xx processor module or linked to any other backplane to provide additional slots BA 40 PLUS backplane For information on the BA 40 PLUS backplane connectors please refer to the Backplane Connectors section below Hardware Manual Version 7 16 http www servelec semaphore com Page 19 ...

Page 20: ...any slot position This backplane is intended to be used with a PS xx power supply and a CP xx processor module or linked to any other backplane to provide additional slots BA 6 PLUS backplane For information on the BA 6 PLUS backplane connectors please refer to the Backplane Connectors section below Hardware Manual Version 7 16 http www servelec semaphore com Page 20 ...

Page 21: ...dule in any slot position It is intended to be used with a PS xx power supply and a CP xx processor module or linked to any other backplane to provide additional slots BA 12 PLUS backplane For information on the BA 12 PLUS backplane connectors please refer to the Backplane Connectors section below Hardware Manual Version 7 16 http www servelec semaphore com Page 21 ...

Page 22: ...nverter on board and as a result do not require a PS xx power supply for the RTU to work In order to operate the BP x PLUS backplanes need only be powered from a single external 12 VDC power source If a backup power source is required then a 12 V lead acid battery can be connected in parallel with an input power supply with its output adjusted to 13 8 V level The BP x PLUS backplanes do not provid...

Page 23: ... Manual BP 4 PLUS backplane BP 6 PLUS backplane For information on the BP x PLUS backplanes connectors please refer to the Backplane Connectors section below Hardware Manual Version 7 16 http www servelec semaphore com Page 23 ...

Page 24: ...VDC power is normal Red right LED 5 VDC level is out of range due to overload or circuit fault 12VAUX rail status bottom row of LEDs Green left LED 12 VDC AUX power is turned ON and is normal Red right LED 12 VDC AUX level is out of range due to overload or circuit fault Both LEDs OFF 12 VDC AUX power is turned OFF The BP x PLUS backplanes offer the following protection features Input is protected...

Page 25: ...o avoid tripping of the overvoltage reverse polarity protection circuit that may occur due to voltage overshoots caused by the parasitic inductances of the long wires the power wires length should not exceed 3 m Install a 330 1000 µF rated 25 V minimum capacitor as close as practical to the input power terminals of the BP x PLUS backplane if high levels of electromagnetic interferences may be pres...

Page 26: ...y processor software Rack Number 1 Not configurable Slot Numbers 1 2 2 slot version BP 2 PLUS Not configurable 1 4 4 slot version BP 4 PLUS Not configurable 1 6 6 slot version BP 6 PLUS Not configurable BP x PLUS 5V Output Derating Curve The BP x PLUS backplanes are fully compatible with all other Kingfisher Plus modules except Power Supply units PS xx Although accidental installation of PS xx mod...

Page 27: ...ses such as time synchronisation between backplanes J13 J15 7 pin 3 5 mm male header green Phoenix P N 1843651 mating part P N 1840418 J6 9 pin 5 08 mm male header orange Weidmuller P N 1520260000 mating part P N 1716390000 J5 4 pin 3 5 mm male header green Phoenix P N 1843622 mating part P N 1840382 J15 for BA x PLUS backplanes only not present on BP x PLUS units It is recommended to cover all un...

Page 28: ...ort up to 4 racks thus providing a total of 64 module slots The figure below shows one full rack 16 slots consisting of a BA 40 PLUS linked to a BA 12 PLUS The BA x PLUS backplanes have an IN and an OUT connectors J13 and J15 described earlier in the Backplane Connectors section linking them to the RTU data bus The BP x PLUS backplanes have only one OUT connector linking them to the RTU data bus J...

Page 29: ...0 m 8 pin clip on both ends BA x J13 J15 to J13 J15 BAC INT 01 Interconnect cable 0 5 m 8 pin clip to 7 pin terminal plug BA x J13 J15 to BA x PLUS J13 J15 BA x J13 J15 to BP x PLUS J13 BAC INT 02 Interconnect cable 1 0 m 8 pin clip to 7 pin terminal plug BA x J13 J15 to BA x PLUS J13 J15 BA x J13 J15 to BP x PLUS J13 BAC PLUS 01 Interconnect cable 0 5 m 7 pin terminal plug on both ends BA x PLUS ...

Page 30: ...are designed to be the first backplane in a rack IO bus terminators control switches CM bus terminators control switches 2 5 4 Setting Rack Number While the rack number value of the BP x PLUS backplanes is always fixed and equal to 1 the BA x PLUS backplanes allow that their rack number to be configured with the switches 7 and 8 of the on board DIP switch please refer to the information printed on...

Page 31: ...isher Plus Hardware Manual Total Number of Racks in RTU Switch Settings 1 Rack 2 Racks 3 Racks 4 Racks 1st Rack 2nd Rack 3rd Rack 4th Rack Hardware Manual Version 7 16 http www servelec semaphore com Page 31 ...

Page 32: ... supplementary to the data bus connections shown each backplane requires either a Power Supply Module installed or a power cable connected to J14 For previous backplane hardware revisions please refer to the Superseded Products Manual Hardware Manual Version 7 16 http www servelec semaphore com Page 32 ...

Page 33: ...LUS BA 40 PLUS backplanes are equipped with an extended 10 way DIP switch Switches 9 and 10 are used to configure the desired slot numbering range see the figure below for possible switch configurations Slots numbered from 1 to 4 for Rack 1 Slots numbered from 13 to 16 for Rack 1 Slot Number Range control switches BA 4 PLUS BA 40 PLUS only The configuration when both 9 and 10 switches are turned O...

Page 34: ...Kingfisher Plus Hardware Manual Hardware Manual Version 7 16 http www servelec semaphore com Page 34 ...

Page 35: ... x2 and PS x1 Power Supply Modules 3 2 1 Overview Monitoring of rail voltages supply battery currents and temperature AC or DC input Support for redundancy several supplies per backplane Isolated DC output Sealed Lead Acid battery connection with charging monitoring and low voltage protection Software controlled power to the Backplane and Aux Outputs Note PS x1 is a SUPERSEDED product and is not b...

Page 36: ...onnel qualifié et formé peut installer et entretenir cet équipement L alimentation secteur doit être raccordée conformément aux règles et réglementations nationales de câblage locales Les équipements du bâtiment doivent assurer une protection appropriée contre les courts circuits Toujours enlever la tension d alimentation en débranchant le cordon d alimentation de la prise d alimentation secteur o...

Page 37: ...age to the module The 12V Rail Voltage Supply Current Battery Current internal and optionally external temperature monitoring circuits various status and controls registers enable the RTU to monitor and to control all functions of the PS x2 PS x1 module The Processor Module has access to many of these values as analogue and digital points in the system If the Mains power interrupted and the system...

Page 38: ...ncreased from 3 A to 5 A and the operating temperature range has been extended to 40 C to 85 C The PS x2 modules with C suffix in their Order Code have an additional isolated DC DC converter board DC 10 installed into the main PS x2 board It provides isolated 24 V power to the 24VAUX output PS x2 options ordering info and main specification differences are summarised in the table below Order Code ...

Page 39: ...terminals of the Field Connector J22 for PS x2 including a battery is connected directly to the internal 12V_RAIL of the PS x2 PS x1 Battery Current Sensor is used to measure current flowing to or from B terminals Assuming that a battery is connected to these terminals positive current flows into the battery when it is charged and negative current flows out of the battery when it supplies power to...

Page 40: ...r supply will switch to Float charging BATT DET and BATT FLT LEDs ON PS x2 PS x1 maintains an estimated charge level of the attached battery and this value is used for making a decision for switching to the Boost charge when the battery charge level drops below 40 of its nominal capacity For this algorithm to work properly a correct battery capacity should be provided to the PS x2 PS x1 via the To...

Page 41: ...sor Module via Backplane OFF No data being sent to Processor Module Rx ON Any RTU module sends data via Backplane OFF No data being sent by other modules BATT Battery LEDs DET ON Battery or load or DC source connected to B terminals OFF No battery nor load nor DC source connected to B terminals3 FLT ON Battery is slow float charging OFF Battery is not in Float Charge mode BST ON Battery is fast bo...

Page 42: ...ed ON and 12VBP is below 9 V5 OFF Backplane power is switched OFF or it is ON and 12VBP is above 9 V5 5BP ON Backplane power is switched ON and 5VBP is below 2 V5 OFF Backplane power is switched OFF or it is ON and 5VBP above 2 V5 12AUX ON 12VAUX is switched ON and it is below 9 V5 OFF 12VAUX is switched OFF or it is ON and above 9 V5 24AUX ON 24ViAUX is switched ON and it is below 18 V5 or no DC ...

Page 43: ...s OK OFF Auxiliary 24 V supply is either not installed or switched OFF or output voltage is out of range BATT CHG1 ON Battery is being charged current into battery 100 mA OFF Battery is not being charged current into battery 100 mA or negative FL1 ON Battery is in slow charging Float Charge mode OFF Battery is not in Float Charge mode BO1 ON Battery is fast Boost Charge charging mode OFF Battery i...

Page 44: ...ST 7 62 B Input Output DC Rated Voltage Range Maximum Input Current 12 0 16 0 VDC 4 5 A Backup Battery Type Sealed Lead Acid SLA Maximum Battery Capacity 25 Ah1 Output Power Total Rated Output Power 60 W2 Output Voltage Range Maximum Current Protection Logic Control 12 V Backplane3 10 5 15 6 V 4 5 A Firmware No 5 V Backplane 5 V 5 3 0 A v1 3 5 0 A v1 5 4 Electronic No Battery3 10 5 15 6 V 4 5 A Po...

Page 45: ... 40 to 85 C v1 5 Storage Temperature 40 to 85 C Operating Humidity 5 to 95 RH non condensing Notes 1 Batteries exceeding quoted maximum capacity can be used However full charging and estimated battery charge level cannot be guaranteed 2 Linearly de rated to 45 W from 70 C to 85 C de rating factor is 1 W C above 70 C 3 Nominal value is 13 8 V 25 C These voltages are electrically linked and are cont...

Page 46: ...2R 03P JST S3P VH B Input Output DC Rated Voltage Range Maximum Input Current 12 0 15 0 VDC 4 5 A Backup Battery Type Sealed Lead Acid SLA Maximum Battery Capacity 25 Ah1 Output Power Total Rated Output Power 60 W2 Maximum total current 4 5 A Output Voltage Range Maximum Current Protection Logic Control 12 V Backplane3 10 2 14 4 V 4 5 A PS 11 Electronic PS 21 No No 5 V Backplane 5 V 5 3 0 A Electr...

Page 47: ...RH non condensing Notes 1 Batteries exceeding quoted maximum capacity can be used However full charging and estimated battery charge level cannot be guaranteed 2 For ambient temperatures for up to 50 C 3 Nominal value is 13 8 V 25 C These voltages are electrically linked and are controlled by the PS x1 module when charging a battery They will depend only on backup battery voltage when RTU runs fro...

Page 48: ...ents listed in this Manual Avertissement de Sécurité Assurez vous que le cordon d alimentation est débranché de la source d alimentation avant de le débrancher de l entrée alimentation secteur du module PS x2 PS x1 Débranchez le cordon du module PS x2 PS x1 avant le câblage le retrait ou la réparation du module Connectez le module PS x2 PS x1 à l alimentation secteur en respectant toutes les règle...

Page 49: ...Kingfisher Plus Hardware Manual Power Supply with battery backup PS x2 PS 11 Wiring Diagram PS 21 Wiring Diagram Hardware Manual Version 7 16 http www servelec semaphore com Page 49 ...

Page 50: ...r PS 21 module in reverse polarity may severe damage the modules as there is no protection against reverse polarity on this input 5 External temperature sensor should be installed directly onto the battery near its negative terminal Connect the negative sensor wire to B or R contact of the Field Connector WARNING Connecting the temperature sensor in reverse polarity will cause permanent damage to ...

Page 51: ...2 16 VDC Supply PS x2 PS x1 Wiring Diagram Notes 1 A battery a solar system or any other low voltage DC supply can be connected to the B terminals to power the PS x2 PS x1 module Hardware Manual Version 7 16 http www servelec semaphore com Page 51 ...

Page 52: ...cifications of each are shown below Fire Risks A supply voltage outside the specified limits may cause fire Risques d Incendie Une tension d alimentation en dehors des limites spécifiées peut provoquer un incendie Warning The Earth Terminal in the mains power inlet provides only FUNCTIONAL EARTH connection It cannot be relied upon for safety purposes Avertissement de Sécurité Le terminal de terre ...

Page 53: ...erious personnel injury or even death Risques Électriques Seul le personnel qualifié et formé peut installer et entretenir cet équipement L alimentation secteur doit être raccordée conformément aux règles et réglementations nationales de câblage locales Les équipements du bâtiment doivent assurer une protection appropriée contre les courts circuits Toujours enlever la tension d alimentation en déb...

Page 54: ...city 40 W 60 W 70 W Isolation AC input to DC output 3 kVAC Isolation AC input to Functional Earth 1 5 kVAC 2 kVAC 1 5 kVAC Connector Screw Terminals Operating Temperature 10 to 60 C 25 to 70 C Storage Temperature at 10 95 RH 20 to 85 C 40 to 85 C Operating Humidity 20 to 90 RH non condensing Weight without mounting bracket 440 g 510 g 410 g Refer to the PSU x Output Derating Curve graph below PSU ...

Page 55: ...dware Manual PSU x Block Diagram The block diagram of the PSU x modules is shown below PSU x Block Diagram PSU x Mounting PSU x Mounting and Connections Hardware Manual Version 7 16 http www servelec semaphore com Page 55 ...

Page 56: ...at various DC voltages mA Input Voltage 20 V 40 V 60 V Basic Module no options 34 20 19 24 VDC Aux Converter Installed 49 27 25 PS 12 Typical efficiency at various AC supply voltages Input Voltage 100 V 170 V 240 V Efficiency 85 87 88 Note No DC DC converter installed Communications Processor Modules current consumption mA at 13 8 VDC Item CP 12 MC 12 CP 21 CP 30 MC 31 Basic Module no options 70 1...

Page 57: ...y the IO module itself when power is available from the 13 8 VDC supply Values in square brackets denote current consumption when inputs are powered by an external supply Relay Output Modules power consumption Item Per Output Maximum Consumption TEL REL 02 530 mW 8 5 Watts TEL REL 03 800 mW 12 8 Watts TEL REL 04 530 mW 8 5 Watts Superseded Communications Modules current consumption mA at 13 8 VDC ...

Page 58: ...W Spread Spectrum Radio Transmitting Receiving R2 R4 275 41 T3 Ethernet Option Board T3 136 3 4 2 5 V Rail Overload Check The PS 12 and PS 22 modules supply 5 VDC to the backplane for powering modules A maximum of 3 A 5 A for PS x2 v1 5 or above can be drawn on the 5 VDC rail from each power supply module Please ensure that this limit is not exceeded by totalling the 5 V current requirements for y...

Page 59: ... or Analogue Radio Interface L 20 2 4 GHz 50 mW Spread Spectrum Radio Transmitting Receiving R3 100 85 900 MHz 1 W Spread Spectrum Radio Transmitting Receiving R2 R4 670 100 T3 Ethernet T3 300 SUPERSEDED 10 100 Base T Ethernet ENET T 130 100 Base FX Fibre Optic Ethernet ENET A 650 10 100 Base T Ethernet ENET T2 310 10 100 Base T Ethernet ENET E 0 idle 850 max Serial RS 232 SER S 5 Line original ve...

Page 60: ...The Total Current Load for a PC 1 should not exceed 4 A Loads greater than 4 A will require a PS 12 22 supply to be installed Users should be mindful of the current draw on the 5 VDC rail See the 5 V Rail Overload Check chapter for more details 3 4 4 Battery Backup To maximise the service life of the battery the depth of its discharge should not exceed 50 of available capacity E g for a 7 Ah batte...

Page 61: ...6 MB SDRAM 32 MB NV RAM 256 KB 512 KB 512 KB1 Port 1 resident RS 232 RS 232 10BASE T 100BASE TX Ethernet Optional Ports 12 23 23 Programming Languages Ladder Logic Ladder Logic Structured Text Ladder Diagram Function Block Diagram Instruction List Sequential Function Chart and Flow Chart Notes 1 128 KB for CP 30 v1 x 2 See PC 1 Option Boards for available options 3 See the Communications Options B...

Page 62: ...1 a PC running the Toolbox 32 software is required The Toolbox 32 software allows the user to implement ladder logic The PC 1 can only be installed in the first slot of a 4 slot backplane BA 4 and operates from a nominal 12 VDC supply typically 13 8 VDC The module has one fixed RS 232 port and one option port With a special firmware update the existing PC 1 module can be converted to a Power Suppl...

Page 63: ... Supply Converter Port 2 Option Board Type Memory Part Number 0 Not Fitted C Fitted 0 Not Fitted R Radio V 23 FSK P 2 Wire Line V 23 FSK S Serial RS 232 RS 485 0 128 KB RAM obsolete 1 256 KB RAM standard Radio Option boards must be factory modified to suit Maxon Radios resistor R15 3K3 is replaced with a 150K resistor The default Radio Option card is used with Trio and Tait radios Please indicate ...

Page 64: ...d BATT CHG ON when the battery is being charged DIS ON when the battery is being discharged LO ON when the battery voltage is low For a PC 1 this occurs when the supply voltage is less than about 11 2 VDC T2 Test LED 2 Not currently used Tx ON when port is transmitting Rx ON when port is receiving RTS Request to send Set ON to begin transmitting CD Carrier detect ON while a communications signal i...

Page 65: ...l Serial Analogue Radio Interface 2 Wire Line or 4 Wire Line 300 to 115200 Baud depending on port type Modem Port 2 CCITT V23 Optional 1200 Baud Configuration Software Toolbox 32 Diagnostics Software Yes Basic Configuration Auto on power up RTU Address Range 1 249 Communications Protocol Kingfisher DNP3 Modbus plus many more Analogue Block Processing Yes PID Block Processing Yes Redundant Power Su...

Page 66: ...lation Backup Battery 12 V Deep Discharge Protection RTU Shutdown at 10 6 V RTU Start up at 11 8 V Supply Fuse 7 A Maximum Current into the PC 1 Battery Fuse 7 A Maximum Current into or out of battery Combined Vr and 24 VDC Fuse 3 A Polyfuse Monitoring Parameter Accuracy Battery Current PC 1 Supply Voltage PC 1 Supply Current PC 1 Temperature 10 5 10 5 Note backplane rail voltages are dependent on...

Page 67: ...ion RS 232 signal 1 OUT DTR 2 OUT 12 V low power 3 OUT RTS 4 IN DCD 5 COM GND 0 V 6 IN CTS 7 IN RXD 8 OUT TXD Please refer to the PC 1 Option boards for more information regarding port 2 option boards Hardware Manual Version 7 16 http www servelec semaphore com Page 67 ...

Page 68: ...or operating code and system parameter storage and 512 KB of battery backed SRAM for all configuration and event storage data 4 3 2 CP 12 Reset Procedures The SRAM battery is enabled from the factory by default The user can clear the SRAM by removing the SRAM link for five minutes This will clear the RTU configuration and Ladder Logic Behind the LED lens of the CP 12 there is a diagonally mounted ...

Page 69: ...rt RxD ON when receiving data on corresponding Port RTS ON when asserting Request To Send on corresponding Port DCD ON when Data Carrier Detect affirmed on corresponding Port 10ACT ON when Ethernet is operating at 10 Mbps on corresponding Port 100ACT ON when Ethernet is operating at 100 Mbps on corresponding Port LINK ON when Ethernet Link is established COL ON when Ethernet Collision is detected ...

Page 70: ... 1 Analogue Block Processing Yes PID Block Processing Yes Redundancy Yes Two CP 12 modules can be installed in the one RTU One processor module must be installed in an odd numbered slot and one in an even numbered slot Internal Power Consumption without Option Boards 150 mA from 5 VDC bus on backplane I O Bus Data Rate 250 kbps CM Bus Data Rate 83 kbps Operating Temperature 20 to 70 C Storage Temp...

Page 71: ...n house option boards For more information regarding communications capabilities please refer to the Communications Option Boards Chapter Port 1 Pins Direction RS232 signal 1 OUT DTR 2 n c 3 OUT RTS 4 IN DCD 5 COM GND 0 V 6 IN CTS 7 IN RxD 8 OUT TxD Hardware Manual Version 7 16 http www servelec semaphore com Page 71 ...

Page 72: ... active processor continuously scans all backplane slots among other tasks so that it can detect control and monitor all other RTU modules The passive standby processor will switch to active mode when it detects that communications on the backplane stopped for longer than a predefined maximum time that may be caused but not limited to by Failure removal or reset of the active processor Download of...

Page 73: ...t Description 0 No Option Board installed L Private Line 2 4 Wire FSK 1200 Baud A1 Ethernet Fibre Optic 10 100 Mbps R2 Spread Spectrum Radio 900 MHz AU A3 Ethernet Fibre Optic 10 100 Mbps R3 Spread Spectrum Radio 2 4 GHz D PSTN Modem 38 4 kbps R4 Spread Spectrum Radio 900 MHz US F Serial Fibre Optic T1 Ethernet Copper 10 100 Mbps H HART Interface T21 Ethernet Copper 10 100 Mbps I Serial Isolated R...

Page 74: ...link 1 Remove CP 30 module from the backplane 2 Remove the SRAM link for at least 5 min 3 Install the SRAM link back on its header 4 Install CP 30 on the backplane 5 Switch backplane power ON if it was OFF An alternative way of resetting the module to factory defaults has been added to the CP 30 v2 x hardware It allows performing a quick reset to factory defaults 1 Switch off power to the correspo...

Page 75: ...s steps 1 to 5 WARNING Follow Anti Static Procedures to avoid permanent damage to the circuit board components 3 Remove old battery and safely dispose it of in accordance with your local regulations 4 Insert the new battery all the way in into the battery holder observing correct polarity negative terminal of the battery should face PCB surface WARNING Inserting battery in reverse polarity may per...

Page 76: ...ion F21 2 0 25 s ON 0 25 s OFF Port 3 configuration error OFF Normal operation F31 2 ON Normal operation active CP 30 1 s ON 1 s OFF Normal operation standby CP 30 OFF One of the following may be indicated Module is booting up Initial synchronisation with standby processor in progress Module fault ISaGRAF not started Logic cycle is longer than normal blinks momentarily on active CP 30 only F4 F73 ...

Page 77: ...net collision s detected OFF No collisions detected P2 Port 2 and P3 Port 3 LEDs I F serial D Dial up L line H HART Rx radio options Tx4 TxD 10ACT3 Flashing Port is transmitting serial data OFF Port is not transmitting Rx4 RxD 100ACT3 Flashing Port is receiving serial data OFF Port is not receiving RTS4 RTS LINK3 ON Request to Send output is asserted It is usually asserted to signal readiness to t...

Page 78: ... Mbps RTS4 RTS LINK3 ON Linked at either 10 or 100 Mbps OFF Port not connected or no Ethernet link established CD4 DCD COL3 ON Ethernet collision s detected OFF No collisions detected Notes 1 Progressively set ON during booting sequence After a successful start up OK is ON F1 and F2 are OFF F3 is ON for active processor or flashing for standby processor 2 Flash rapidly to indicate firmware upgrade...

Page 79: ...placeable Battery Life module unpowered 7 years 25 C Communications Ports Fixed 1 Ethernet Twisted Pair 10 100 Mbps auto negotiation Optional 2 for supported port types please see the Option Boards chapter Input Power Voltage 5 V 5 Current1 290 mA 200 mA Isolation Port 1 Transient Voltage 1 kV Environment Operating Temperature 20 to 70 C 40 to 85 C Storage Temperature 40 to 85 C Operating Humidity...

Page 80: ...Kingfisher Plus Hardware Manual 4 4 6 CP 30 Ports Port 1 Pins Ethernet Signal 1 Tx 2 Tx 3 Rx 4 n c 5 n c 6 Rx 7 n c 8 n c Hardware Manual Version 7 16 http www servelec semaphore com Page 80 ...

Page 81: ... to the Communications Option Boards chapter Lithium Battery These products contain a lithium battery There is a risk of explosion if battery is replaced by an incorrect type Dispose of used batteries in accordance with local regulations or return to the supplier Pile au Lithium Ce produit contient une pile au lithium Il y a un risque d explosion si la pile est remplacée par un modèle incorrect Je...

Page 82: ... option boards while Port 1 is fixed as a serial RS 232 port This module consumes power from the 5 VDC bus on the backplane It also requires 12 VDC The MC 10 11 30 modules can be installed in any I O slot of a 4 6 or 12 slot backplane An RTU can have up to 16 ports 5 2 2 MC 10 11 30 Module LEDs MC 10 11 30 LED Description OK ON when Module is functioning correctly Tx ON when port is transmitting R...

Page 83: ...please see the Communications Option Boards chapter Communications Protocol Kingfisher DNP3 Modbus many more MC 10 11 30 modules per RTU Maximum of 16 ports per RTU For example can use 5 MCs if each has 3 ports Internal Power Consumption without Option Boards 310 mA from 5 VDC bus on backplane Operating Temperature 20 to 70 C Storage Temperature 40 to 85 C Operating Humidity 5 to 95 RH non condens...

Page 84: ... connectors on the front of the module and covered by the snap on cable cover Port 1 is at the top for RS232 connections only Port 2 and 3 can be configured using plug in option boards Port 1 Pins Direction RS232 signal 1 OUT DTR 2 n c 3 OUT RTS 4 IN DCD 5 COM GND 0 V 6 IN CTS 7 IN RxD 8 OUT TxD Hardware Manual Version 7 16 http www servelec semaphore com Page 84 ...

Page 85: ... of 83 kbps between itself and the RTU processor module This bandwidth can be split across a maximum of 16 ports Users should be mindful of this limitation when determining the number of ports used simultaneously in one installation The MC 12 is identical to the CP 12 with the exception of labelling the lens cover and firmware The MC 12 module is only for use with PC 1 or CP 10 11 12 based RTUs Th...

Page 86: ...end on corresponding Port is asserted DCD ON when Data Carrier Detect affirmed on corresponding Port 10ACT ON when Ethernet is operating at 10 Mbps on corresponding Port 100ACT ON when Ethernet is operating at 100 Mbps on corresponding Port LINK ON when Ethernet Link is established COL ON when Ethernet Collision is detected IOTX IORX Brightness of each indicates load on backplane IO Bus this bus i...

Page 87: ...and 3 Optional For supported port types please see the Communications Option Boards chapter Configuration Software Toolbox 32 RTU Address Range 1 249 expandable to 2000 by using multiple masters Communications Protocol Kingfisher Modbus many more Analogue Block Processing Yes Internal Power Consumption without Option Boards 150 mA from 5 VDC bus on backplane I O Bus Data Rate 250 kbps CM Bus Data ...

Page 88: ...n house option boards For more information regarding communications capabilities please refer to the Communications Option Boards chapter Port 1 Pins Direction RS232 signal 1 OUT DTR 2 n c 3 OUT RTS 4 IN DCD 5 COM GND 0 V 6 IN CTS 7 IN RxD 8 OUT TxD Hardware Manual Version 7 16 http www servelec semaphore com Page 88 ...

Page 89: ... in the system 5 4 2 MC 31 Options and Ordering Info MC 31 v1 5 and v1 6 modules have been supplied to the market for several years At the time of publication of this Manual 3q2014 a new version of MC 31modules hardware v2 3 has been released for production This new version has some differences in the module features and specifications in particular the operating temperature range has been extende...

Page 90: ...t Copper 10 100 Mbps H HART Interface T21 Ethernet Copper 10 100 Mbps I Serial Isolated RS232 422 485 T3 Ethernet Copper 10 100 Mbps I2 Dual Isolated Serial RS232 422 485 Notes 1 Discontinued products 5 4 3 MC 31 Module LEDs MC 31 xy v1 x MC 31 xy v2 x LED State Description OK1 2 ON Normal operation 0 5 s ON 0 5 s OFF Firmware configuration update in progress OFF Power off or module faulty F11 2 0...

Page 91: ...cted P2 Port 2 and P3 Port 3 LEDs I F serial D Dial up L line H HART Rx radio options Tx4 TxD 10ACT3 Flashing Port is transmitting serial data OFF Port is not transmitting Rx4 RxD 100ACT3 Flashing Port is receiving serial data OFF Port is not receiving RTS4 RTS LINK3 ON Request to Send output is asserted It is usually asserted to signal readiness to transmit data to a serial device OFF Request to ...

Page 92: ...00 Mbps OFF Port not connected or no Ethernet link established CD4 DCD COL3 ON Ethernet collision s detected OFF No collisions detected Notes 1 Progressively set ON during booting sequence After a successful start up OK is ON F1 F2 and F3 are OFF 2 Flash rapidly to indicate firmware upgrade error 3 MC 31 v2 x only 4 MC 31 v1 x only Hardware Manual Version 7 16 http www servelec semaphore com Page ...

Page 93: ...rnet Twisted Pair 10 100 Mbps auto negotiation Optional 2 for supported port types please see the Option Boards chapter Input Power Voltage 5 V 5 Current1 290 mA 200 mA Isolation Port 1 Transient Voltage 1 kV Environment Operating Temperature 20 to 70 C 40 to 85 C Storage Temperature 40 to 85 C Operating Humidity 5 to 95 RH non condensing Notes 1 No communications option cards installed on Ports 2...

Page 94: ...Kingfisher Plus Hardware Manual 5 4 5 MC 31 Ports Port 1 Pins Ethernet Signal 1 Tx 2 Tx 3 Rx 4 n c 5 n c 6 Rx 7 n c 8 n c Hardware Manual Version 7 16 http www servelec semaphore com Page 94 ...

Page 95: ...face H HART Bell 202 interface A3 Ethernet MTRJ Fiber Optic Interface T3 Ethernet RJ45 Copper 10 100 Mbps R2 900 MHz Spread Spectrum Radio for Australia R3 2 4 GHz Spread Spectrum Radio for International R4 900 MHz Spread Spectrum Radio for USA Compatibility Not all option boards are universally compatible with all processors and communications modules The list of modules that can support a partic...

Page 96: ... 1 with MC 12 Note The above table was correct at the time of writing Please refer to Semaphore Helpdesk for any recent changes Installing and removing Option Boards Warning Follow anti static procedures Electronic components can be damaged by even small amounts of static discharge It is highly recommend that antistatic procedures be used Avoid touching any components and metal parts Do not store ...

Page 97: ...rt the screwdriver into the second hole on the other side of the module Lever the side of the case outwards Release the tab by firmly pulling the corner of the cover 3 Repeat steps 1 and 2 above for the top of the module 4 Once all 4 tabs have been released remove the front cover 5 Remove the circuit board from the case by using a toggling action Hardware Manual Version 7 16 http www servelec sema...

Page 98: ...t 7 Slide the circuit board into the channel on the left side of the case Hook the top of the cover into the case 8 Press the bottom of the cover onto the case At the same time please ensure that the option boards line up with the cutouts Ensure the cover is fully inserted and that the 4 tabs have all engaged Hardware Manual Version 7 16 http www servelec semaphore com Page 98 ...

Page 99: ...er end of the transmission line only please see the wiring diagrams at the end of this section Option Board I Specifications Baud rate 300 115200 bps Internal Power Consumption 70 mA from 5 VDC Bus on backplane Output Power 4 3 V 100 mA maximum RS 422 Line drive 10 Receivers RS 485 Line drive 32 Receivers Communications 8 data bits no parity 1 stop 8 N 1 Isolation Transient voltage 2 5 kV Operatin...

Page 100: ...232 RS 422 RS 485 1 OUT DTR N A 2 OUT 4 3 V N A 3 OUT RTS TX 4 IN DCD N A 5 Common GND GND 6 IN CTS RX 7 IN RxD RX 8 OUT TxD TX RS 232 Wiring Diagram Null Modem Cable Note maximum recommended RS 232 cable length is 15 meters Hardware Manual Version 7 16 http www servelec semaphore com Page 100 ...

Page 101: ...e 60 Ω terminating resistor can be used at one end of the RS 485 cable RS 422 Wiring Diagram The master RTU can transmit receive to any one outstation RTU at any time or each outstation can transmit receive to the master RTU one at a time Note outstation RTUs cannot communicate with each other Up to 10 RTUs or other RS 422 devices can be connected to the RS 422 bus Maximum RS 422 wire length 1200 ...

Page 102: ...e 32 Receivers Isolation Field to Backplane Transient voltage 2 5 kV Operating Temperature 40 to 85 C Storage Temperature 40 to 85 C Operating Humidity 5 to 95 RH non condensing RTU Hardware Required1 Can be installed in any of the following ports CP 30 Port 2 or Port 3 MC 31 Port 2 or Port 3 1 Check CP 30 MC 31 firmware Release Notes for I2 Option Board support details Older versions of Toolbox P...

Page 103: ...1 OUT DTR N A 2 N A N C N C 3 OUT RTS TX 4 IN DCD N A 5 Common GND GND 6 IN CTS RX 7 IN RxD RX 8 OUT TxD TX Wiring diagrams for each port of the Dual Serial Option Board are the same as shown in the Serial Option Board Connections chapter earlier Hardware Manual Version 7 16 http www servelec semaphore com Page 103 ...

Page 104: ... 8 N 1 Maximum Fiber Optic Cable Length Approx 4 km depends on cable and other factors Supported Fiber Optic Cables Multimode 50 125 um 62 5 125 um 100 140 um and 200 um HCS Option Board Connectors use male connectors on cable Tx ST female light grey port Rx ST female dark grey port Power Consumption Tx 50 mA maximum from 5 VDC Bus on backplane Line drive 1 Receiver point to point Electrical Isola...

Page 105: ...s worldwide Dial Option Board Connections RJ45 Pin PSTN Function 1 2 3 Reserved 4 Line 5 Line 6 Reserved 7 8 Telecommunication Line Cord To reduce risk of fire use only 26 AWG 0 13 mm2 or larger telecommunications line cord Ligne de Télécommunication Cordon Pour réduire les risques d incendie utilisez seulement du câble d une section minimale de 0 13 mm 26 AWG pour les connections de télécommunica...

Page 106: ...orking voltage in respect to system earth ground must not exceed TNV 2 limits 80 V Transient voltage 5 kV Recommended Initialization String D Option AT FE0V0S0 2 W Original D Option AT FE0V0S0 2X0 W ignores dial tone Operating Temperature 20 to 70 C Storage Temperature 40 to 85 C Operating Humidity 5 to 95 RH non condensing Compatibility Can be installed in any of the following ports CP 10 11 12 2...

Page 107: ...d is optically isolated operates at 1200 bps and provides FSK CCITT V 23 modulation 6 8 1 Line Board Connections RJ45 Pin Direction Line Radio Function 1 OUT Tx 2 IN Rx 3 OUT RTS PTT 4 IN CD 5 IN GND 0 V 6 IN 12 V 7 IN Rx 8 OUT Tx Telecommunication Line Cord To reduce risk of fire use only 26 AWG 0 13 mm2 or larger telecommunications line cord Hardware Manual Version 7 16 http www servelec semapho...

Page 108: ... most likely require a resistor network external to the port to drop the TX Audio level Some radios e g Maxon have an internal pull up resistor to 5 V on the carrier detect line if 12 V is used on the carrier detect optocoupler and then run to the carrier detect output on the radio the optocoupler will always be driven There are several ways to get around this 1 Use a radio without an internal pul...

Page 109: ...point Either RTU can transmit receive one at a time Note line termination is required 6 8 4 2 Wire Line multi drop Any RTU can transmit receive one at a time Note line termination is required Hardware Manual Version 7 16 http www servelec semaphore com Page 109 ...

Page 110: ...ne termination is required 6 8 6 4 Wire Line multi drop Master RTU can transmit receive to any one outstation RTU at any time or each outstation can transmit receive to master RTU one at a time Note that outstations cannot communicate to each other Hardware Manual Version 7 16 http www servelec semaphore com Page 110 ...

Page 111: ...ity to communicate peer to peer but allow an increased number of drops on one link Line drive in multi drop configuration 10 drops for 2 wire 20 drops for 4 wire Transmit output level 6 dBm LINE 2 6 to 21 dBm software configurable LINE L Receive level 43 dBm to 9 dBm Internal Power Consumption 20 mA from 5 VDC Bus on backplane Transmission Distance Allowing 3dB for background noise and a 10dB fade...

Page 112: ...ompatibility Can be installed in any of the following ports CP 10 11 12 21 30 Port 2 or Port 3 MC 10 11 12 30 31 Port 2 or Port 3 LP 1 2 Port4 LP 3 Port 3 or Port 4 Hardware Manual Version 7 16 http www servelec semaphore com Page 112 ...

Page 113: ...lation the loop current can be measured using an RTU analogue input channel If using two separate point to point circuits and reading the loop current in each the RTU analogue input channels must be isolated from each other In a multi drop installation the loop current is not used or measured For more information regarding HART configurations please refer to the HART Implementation Guide available...

Page 114: ...sed to power the current loop in this case A generic power supply can be used instead Multi drop Wiring Configuration Note the resistor value can be from 50 to 500 Ohm The more HART devices connected the closer the resistor value needs to be to 50 Ohm When using multiple HART networks on a single RTU be sure to isolate the 24 V supplies Hardware Manual Version 7 16 http www servelec semaphore com ...

Page 115: ...loop current for point to point HART only for multi drop Isolation Maximum working voltage in respect to system earth ground must not exceed TNV 2 limits 80 V Transient voltage 3 88 kV Operating Temperature 20 to 70 C Storage Temperature 40 to 85 C Operating Humidity 5 to 95 RH non condensing Compatibility Can be installed in any of the following ports CP 10 11 12 30 Port 2 or Port 3 MC 30 31 Port...

Page 116: ...onnection Speed 10 100 Mbps auto negotiated Connection Durability Approximately 750 cycles Power Consumption 300 mA from 5 VDC Bus on backplane 310 mA from 5 VDC Bus on backplane Operating Temperature 40 to 85 C 20 to 70 C Operating Humidity 5 to 95 RH non condensing Storage Temperature 40 to 85 C Compatibility Can be installed in any of the following ports CP 11 12 30 Port 2 or Port 3 MC 11 12 31...

Page 117: ...ull 100 Mbps FX IEEE802 3u Fiber Optic Transceiver AFBR 5903Z Supported Fiber Optic Cables Multimode 50 125 um 62 5 125 um 100 140 um and 200 um HCS Option Board Connectors use male connectors on cable MTRJ connector Available from Semaphore are the MTRJ SC and MTRJ ST adaptors Internal Power Consumption 600 mA from 5 VDC Bus on backplane Operating Temperature 20 to 70 C Storage Temperature 40 to ...

Page 118: ...is equipment is approved only for mobile and base station transmitting devices Antenna s used for this transmitter must be installed to provide a separation distance of at least 30 cm from all persons and must not be co located or operating in conjunction with any other antenna or transmitter Avertissement l Exposition aux RF Radio 900 MHz à spectre étalé Spread Spectrum Cet équipement est approuv...

Page 119: ...rable Range Indoors 900 m Range Outdoors 22 km Range with Yagi Up to 32 km Data rate RTU to Radio 9600 bps Data rate Radio to Radio 115200 or 9600 bps Power Consumption 3 7 W maximum Spread Spectrum Type FHSS Frequency Hopping Spread Spectrum Encryption None Antenna Connector RPSMA reverse polarity SMA Male on radio Receiver Sensitivity 110 dBm 9600 bps Operating Temperature 20 to 70 C Storage Tem...

Page 120: ...s used for this transmitter must be installed to provide a separation distance of at least 30 cm from all persons and must not be co located or operating in conjunction with any other antenna or transmitter Avertissement l Exposition aux RF Radio 2 4 GHz à spectre étalé Spread Spectrum Cet équipement est approuvé uniquement pour les appareils mobiles de transmission et pour la station de base La o...

Page 121: ... rate Radio to Radio 9600 bps Power Consumption 0 75 W maximum Spread Spectrum Type FHSS Frequency Hopping Spread Spectrum Encryption None Antenna Connector RPSMA reverse polarity SMA Male on radio Receiver Sensitivity 105 dBm Operating Temperature 20 to 70 C Storage Temperature 40 to 85 C Operating Humidity 5 to 95 RH non condensing Compatibility Can be installed in any of the following ports CP ...

Page 122: ...for this transmitter must be installed to provide a separation distance of at least 30 cm from all persons and must not be co located or operating in conjunction with any other antenna or transmitter Avertissement l Exposition aux RF Radio 900 MHz à spectre étalé Spread Spectrum Cet équipement est approuvé uniquement pour les appareils mobiles de transmission et pour la station de base La ou les a...

Page 123: ...o to Radio 115200 or 9600 bps Power Consumption 3 7 W maximum Spread Spectrum Type FHSS Frequency Hopping Spread Spectrum Encryption None Antenna Connector RPSMA reverse polarity SMA Male on radio Receiver Sensitivity 110 dBm 9600 bps Operating Temperature 20 to 70 C Storage Temperature 40 to 85 C Operating Humidity 5 to 95 RH non condensing Compatibility Can be installed in any of the following p...

Page 124: ...ware configurable for either of these modes When RS 485 is used a 120 Ω terminating resistor is required at each end of the transmission line PC 1 Serial Board Connections RJ45 Pin Direction RS 232 RS 485 1 OUT DTR N A 2 OUT 12 V low power N A 3 OUT RTS LINE 4 IN DCD N A 5 COM GND 0 V GND 0 V 6 IN CTS N A 7 IN RXD N A 8 OUT TXD LINE Polarity is opposite to CP xx For RS 485 wiring diagram please re...

Page 125: ...option board The board is optically isolated operates at 1200 bps and utilizes FSK CCITT V 23 modulation PC 1 Modem Board Connections RJ45 Pin Direction Radio Function 1 OUT DTR 2 OUT 12 V low power 3 OUT RTS 4 IN DCD 5 COM GND 0 V 6 IN CTS 7 IN RXA 8 OUT TXA PC 1 2 Wire Line Wiring Diagram point to point Hardware Manual Version 7 16 http www servelec semaphore com Page 125 ...

Page 126: ... Maxon Radios resistor R15 3K3 is replaced with a 150K resistor The default Radio Option card is used with Trio and Tait radios Please indicate which Radio you are using when ordering a radio option card PC 1 Analogue Radio Board Connections RJ12 Pin Direction Radio Function 1 OUT DTR 2 OUT 12 V low power 3 OUT RTS 4 IN DCD 5 COM GND 0 V 6 IN CTS 7 IN RXA 8 OUT TXA Hardware Manual Version 7 16 htt...

Page 127: ...Module NO NC 8 4 DO 2 Digital Relay Output Module NO 16 2 DO 6 Digital Solid State Module 16 2 COMBINATIONAL I O MODULES IO 2 Combination Digital I O Module 16 2 IO 3 Combination Analogue Digital I O Module 13 4 IO 4 Combination Analogue Digital I O Module 12 3 IO 5 Combination Analogue Digital I O Module 13 4 IO Modules Field Connector Each IO module has a removable 20 terminal I O connector bloc...

Page 128: ...e device with the positive wire being connected to the module s Field Power output and the negative wire being connected to the Analogue Input of the module as illustrated below Loop Powered Analogue Device Connected to Analogue Input A self powered analogue device behaves like a current source to the module A self powered device has at least three wires One wire is connected to a positive termina...

Page 129: ...nstrumentation cable Generally the shield for inputs to a module should be grounded at the analogue source with one point on the shield tied to the module as shown in the following figure Shield Connections for Analogue Inputs For Analogue Outputs the shield is normally grounded only at the source end the module The shield connection provides access to the backplane frame ground resulting in super...

Page 130: ...ual factory fitted on each module for the GND connection and may be removed where high isolation for cabling is required Shield Connections for Analogue Outputs Hardware Manual Version 7 16 http www servelec semaphore com Page 130 ...

Page 131: ...A or 0 20 mA for all 8 channels The default range is 4 to 20 mA The module can also be factory modified to handle voltage inputs of 0 5 VDC or 1 5 VDC Conversion speed for each of the eight channels is 20 µs and this provides a total update rate of two milliseconds for the module Resolution of the converted signal is 12 bits binary 1 part in 4096 over the range The placement of the 12 bits from th...

Page 132: ... field wiring and the backplane through the use of optical isolation To minimise the capacitive loading and noise all field connections to the module should be wired using a good grade of twisted shielded instrumentation cable The shields can be connected to GND The GND connection provides access to the backplane frame ground This module can be installed in any I O slot of a 4 6 or 12 slot backpla...

Page 133: ...n the figure below AI 1 Block Diagram 9 1 2 AI 1 Module LEDs LED State Description OK OFF Module fault no power ON Normal FU OFF Fuse OK ON Fuse fail A1 A8 OFF Channel Input level 1 ON Channel Input level 1 Hardware Manual Version 7 16 http www servelec semaphore com Page 133 ...

Page 134: ... Output Power 24 VDC 160 mA Isolated Operating Temperature 20 to 70 C Storage Temperature 40 to 85 C Operating Humidity 5 to 95 RH non condensing Hot Swap Yes Module can be swapped while RTU is running Hot swap will not cause a Warm Start Inputs are cleared in RTU memory while module is removed Analogue inputs can be modified from current inputs to voltage inputs by lifting one pin or by the compl...

Page 135: ... Diagram The insert in the hinged cover of the terminal strip has circuit wiring information Circuit identification information can be recorded on the outside surface of the insert Hardware Manual Version 7 16 http www servelec semaphore com Page 135 ...

Page 136: ...module 3 wire transmitter powered by module 4 wire transmitter powered by module 2 wire transmitter powered externally 3 wire transmitter powered externally 4 wire transmitter powered externally Hardware Manual Version 7 16 http www servelec semaphore com Page 136 ...

Page 137: ... can be converted In order to modify AI 10 v1 x the current sensing resistors have to be physically disconnected either by lifting one pin or by complete removal of the resistor The circuit board resistors to change are R64 to R71 channels 1 to 8 correspondingly It is recommended that modules be returned to Semaphore for factory conversion if required No responsibility will be taken by Semaphore f...

Page 138: ...brated for current measurement The AI 10 V supports various voltage input ranges as follows 0 5 V1 1 5 V1 2 5 V 5 V 10 V 1 For AI 10 v2 x only bipolar voltage ranges are recommended for use Unipolar ranges are not calibrated for voltage measurement To minimize the capacitive loading and noise all field connections to the module should be wired using a good grade of twisted shielded instrumentation...

Page 139: ...er Plus Hardware Manual Block diagrams of the AI 10 modules are shown on the figures below AI 10 v1 x Block Diagram AI 10 v2 x Block Diagram Hardware Manual Version 7 16 http www servelec semaphore com Page 139 ...

Page 140: ... running on internal clock source as the external crystal is faulty module needs repair OFF Normal operation LED C unlabelled ON1 Module Fault firmware not loaded module needs repair OFF Normal operation DC OK OFF AI 10 loop power OFF ON AI 10 loop power ON 1 8 left side OFF Channel Input level 1 ON Channel Input level 1 1 8 right side OFF Channel Normal ON Channel Fault under over range data inva...

Page 141: ...to 85 C Operating Humidity 5 to 95 RH non condensing Hot Swap Yes Module can be swapped while RTU is running Hot swap will not cause a Warm Start Inputs are cleared in RTU memory while module is removed Compatibility One range setting for all channels when used with a PC 1 or CP 11 12 21 processor Individual range setting for each channel when used with a CP 30 processor 1 AI 10 only 2 For AI 10 V...

Page 142: ...iring Diagram The insert in the hinged cover of the terminal strip has circuit wiring information Circuit identification information can be recorded on the outside surface of the insert Hardware Manual Version 7 16 http www servelec semaphore com Page 142 ...

Page 143: ...e 24 V output to power a transducer the negative input terminal of the analogue input channel 2 4 6 8 12 14 16 or 18 must be wired to the 0 V terminal 10 or 20 This will complete the current loop due to electrical isolation between the input channel and the module 24 V Output Note Any channels sharing the same power source e g 24 V from module or a field power supply are no longer isolated from on...

Page 144: ...pen loop detection The sign bit is not used in the digital to analogue conversion process The placement of the 12 bits within the data word is as follows MSB LSB 0 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 0 0 0 This module provides two output ranges The default range is 4 to 20 mA with user data scaled so that a count of 0 corresponds to 4 mA and a count of 32760 corresponds to 20 mA A range link on ...

Page 145: ...tation cable The shields should be connected to E Shield on the user terminal connector block The E connection provides path to the backplane frame Earth Ground resulting in attenuation of noise caused by the shield drain currents To further improve noise immunity direct connection of the analogue cable shields to the Earth Ground rails with metal clamps or similar method is recommended especially...

Page 146: ... 3 LEDs State Description OK OFF Module fault no power ON Normal RST OFF Module running ON Module in Reset power on or watchdog ANALOGUE OUT 1 4 OFF Channel output set to 0 ON Channel output greater than 0 OPEN LOOP 1 4 OFF Closed Loop load detected ON Open Loop no load Hardware Manual Version 7 16 http www servelec semaphore com Page 146 ...

Page 147: ... group is isolated from the other group and from the backplane logic There is no isolation between outputs 1 2 and no isolation between outputs 3 4 Transient voltage Group to Group and Group to Logic 5 kV Maximum working voltage in respect to system earth ground must not exceed SELV limits 42 4 VPEAK 60 VDC Operating Temperature 40 to 85 C Storage Temperature 40 to 85 C Operating Humidity 5 to 90 ...

Page 148: ...g Diagram The insert in the hinged cover of the terminal strip has circuit wiring information Circuit identification information can be recorded on the outside surface of the insert Hardware Manual Version 7 16 http www servelec semaphore com Page 148 ...

Page 149: ...Kingfisher Plus Hardware Manual 0 20 4 20 mA Current Loop Receiver Hardware Manual Version 7 16 http www servelec semaphore com Page 149 ...

Page 150: ... counting on channels 1 to 4 up to 10 kHz Positive or Negative Polarity Inputs Isolated DC Outputs for powering inputs The DI 5 provides 16 input channels with one common As a wide input voltage is accepted a wide range of input devices can be used such as buttons reed switches line switches PIR sensors and proximity sensors Any combination of inputs powered externally or by the modules own isolat...

Page 151: ...5 module is shown on the figure below DI 5 Block Diagram 11 2 2 DI 5 Module LEDs LED State Description OK OFF Module fault no power ON Normal 1 16 OFF Digital Input OFF ON Digital Input ON Hardware Manual Version 7 16 http www servelec semaphore com Page 151 ...

Page 152: ...m ON Response Time Channels 1 and 2 50 µs maximum Channels 3 and 4 500 µs maximum Channels 5 to 16 10 ms maximum OFF Response Time Channels 1 and 2 50 µs maximum Channels 3 and 4 500 µs maximum Channels 5 to 16 17 ms maximum Isolation 5 kV Transient Output Power 12 VDC 250 mA 3 W isolated supplied by module Operating Temperature 40 to 85 C Storage Temperature 40 to 85 C Operating Humidity 5 to 95 ...

Page 153: ...g Diagram The insert in the hinged cover of the terminal strip has circuit wiring information Circuit identification information can be recorded on the outside surface of the insert Hardware Manual Version 7 16 http www servelec semaphore com Page 153 ...

Page 154: ...her Plus Hardware Manual Powered by Module External positive supply External negative supply Combined positive and negative power supplies Hardware Manual Version 7 16 http www servelec semaphore com Page 154 ...

Page 155: ...10 features software configurable pre conditioning of inputs such as debounce filters channel inversion and sequence of event recording selectable on any channel s The DI 10 can also perform frequency pulse or quadrature counting for up to 7 input channels or pairs of input channels for quadrature counters DI 10 modules can be swapped while RTU is running without causing RTU restart Inputs are cle...

Page 156: ...pecifications and also has a new optional GPS time synchronisation of the sequence of event recording The DI 10 modules without 48 suffix in their Order Code have Digital Inputs compatible with 12 V and 24 V control systems The modules with the 48 suffix in the Order Code have elevated change over thresholds of Digital Inputs designed for use in 48 V and higher control systems Any DI 10 v4 3 modul...

Page 157: ... earlier versions here and further in this Manual 2 And later versions here and further in this Manual 3 Will also work with higher input voltages within the specified input range 4 Up to 7 counters in total is currently supported by firmware 5 DI 10 48 refers also to DI 10 1 48 and to DI 10 48GPS models further in this document 6 DI 10 GPS refers also to DI 10 48GPS model further in this document...

Page 158: ... v4 3 are high speed and capable of counting up to 10kHz while channels 5 to 16 of the DI 10 v3 2 can count up to 1 kHz Seven user configurable counters are available which appear as 16 bit unsigned integer values in the analogue input register Each of these counters can be configured either to measure frequency to count pulses or to decode quadrature signals Any channel from 1 to 16 can be assign...

Page 159: ... PC 1 processor 11 3 6 GPS Time Synchronisation Optional When a GPS device is attached to the DI 10 GPS module it will synchronise the time on the CP 30 processor and all other DI 10 modules GPS Slaves in the RTU via signalling on the backplane SoE timestamps on all DI 10 v4 3 modules will then be synchronised to the GPS time within 2 ms This feature does NOT work with other Kingfisher Plus proces...

Page 160: ... cable if more than two backplanes need to be connected The DI 10 GPS has an RJ 45 jack for direct connection of a Garmin GPS16x HVS device It is located directly underneath the LED display of the DI 10 GPS module The Garmin GPS16x HVS can be ordered from Semaphore directly or via many commercial outlets RJ45 Jack for GPS device RJ 45 pin out and wire colours of the Garmin GPS16x HVS are shown on ...

Page 161: ... Ground 3 PWR_ONn OUT IN Open Drain to GND Pulled to GND GPS ON Floating GPS OFF 4 Din OUT IN RS 232 Serial Data to GPS 5 Dout IN OUT RS 232 Serial Data from GPS 6 PPS IN OUT 5 V TTL Pulse Per Second 7 nc Not connected 8 nc Not connected 11 3 7 DI 10 Module LEDs DI 10 1 48 v3 2 DI 10 48 v4 3 DI 10 48 GPS v4 3 Hardware Manual Version 7 16 http www servelec semaphore com Page 161 ...

Page 162: ...GPS slave synchronisation signal This stays active until the next properly timed synchronisation signal which could be a few minutes This implies that no GPS is connected to this module so it acts as a DI 10 slave OFF No GPS detected SYNC1 1 8 s ON 0 2 s OFF Time Synchronised to a DI 10 48 GPS master 0 2 s ON 0 2 s OFF Timing error in GPS slave synchronisation signal This stays active until the ne...

Page 163: ... 0 VDC 0 5 mA Ch 5 16 27 0 VAC 1 0 mA Ch 1 4 27 0 VDC 0 5 mA Ch 5 16 35 0 VDC 2 5 mA 27 0 VAC 1 2 mA OFF state Voltage Standard modules 3 0 VDC 3 0 VAC 3 0 VDC 3 0 VAC 48 modules 24 0 VDC 15 0 VAC 24 0 VDC 15 0 VAC Digital Input Thresholds2 Low to High Transition Standard modules 5 4 VDC 3 8 VAC Ch 1 4 5 3 VDC 4 0 VAC Ch 5 16 7 2 VDC 5 1 VAC 48 modules 36 2 VDC 27 6 VAC Ch 1 4 34 7 VDC 24 9 VAC Ch...

Page 164: ... 5 16 30 ms AC 50 µs DC 30 ms AC Filtering None 1 3 10 30 100 250 ms or AC Filter Frequency Pulse and Quadrature Counters Total number of Counters 7 maximum Maximum Frequency 10 kHz Ch 1 4 1 kHz Ch 5 16 10 kHz Frequency Counting 1 Hz resolution on any input s Pulse Counting 0 65535 Pulses on any input s Quadrature Counting 0 65535 Pulses on any of the inputs pair s 1 2 3 4 etc Hardware Manual Vers...

Page 165: ... Operating Temperature 20 to 70 C 40 to 85 C Storage Temperature 40 to 85 C Operating Humidity 5 to 95 RH non condensing Notes 1 Limited by internal circuitry of a DI 10 module 2 Approximate values for information only not factory tested 3 For systems without GPS the time stamping accuracy depends on the accuracy of the Real Time Clock in the RTU Processor module the SCADA Network time management ...

Page 166: ...rt in the hinged cover of the terminal strip has circuit wiring information Circuit identification information can be recorded on the outside surface of the insert Note 1 Pins 9 and 19 12V are connected together internally Note 2 Pins 10 and 20 0V are connected together internally Powered by Module External DC Power Supply Note DC voltage applied to any input channel must be positive in respect to...

Page 167: ... 10 configuration for this channel DC and AC powered inputs can be used simultaneously on the same module Care should be taken to ensure that the negative rail of each external power supply is connected to the Common 0V terminal Hardware Manual Version 7 16 http www servelec semaphore com Page 167 ...

Page 168: ...series of relay output boards to allow for higher current and voltage switching Switching Inductive Loads When switching inductive loads users should be mindful of possible reduced relay service life due to back EMF To mitigate this negative effect suppression circuits should be used when switching inductive loads Switching DC Supplied inductive loads high switching relay output Switching DC Suppl...

Page 169: ...Kingfisher Plus Hardware Manual Switching AC supplied inductive loads MOV Metal Oxide Varistor Hardware Manual Version 7 16 http www servelec semaphore com Page 169 ...

Page 170: ...ceeded This module can be installed in any I O slot of a 4 6 or 12 slot backplane Electrical Hazards Only appropriately qualified and trained personnel can install and service this equipment Always power down input voltages exceeding Safety Extra Low Voltage SELV levels DC 60 V or AC 42 VPEAK relative to system earth and or ground before performing any operation on this product including field wir...

Page 171: ... below DO 1 Block Diagram 12 3 2 DO 1 Module LEDs LED State Description OK OFF Module fault no power ON Normal FU OFF Fuse OK ON Fuse fail A1 A2 B3 B4 C5 C6 D7 D8 OFF Digital output OFF open ON Digital output ON closed Hardware Manual Version 7 16 http www servelec semaphore com Page 171 ...

Page 172: ... contacts 500 V between channel groups Relay Part Number Omron G6B 2114P US G6B datasheet is available from http components omron eu Hot Swap Yes Module can be swapped while RTU is running Hot swap will not cause a Warm Start Outputs will be restored within 2 seconds once module is replaced CAUTION If input voltage is expected to exceed Safety Extra Low Voltage SELV levels DC 60 V or AC 42 VPEAK r...

Page 173: ...g Diagram The insert in the hinged cover of the terminal strip has circuit wiring information Circuit identification information can be recorded on the outside surface of the insert Hardware Manual Version 7 16 http www servelec semaphore com Page 173 ...

Page 174: ... If power supply voltage exceeds SELV levels DC 60 V or AC 42 VPEAK relative to system earth and or ground then all Common Terminals of the module must be connected to a single power source and no other power sources can be connected to the same module LOAD Y LOAD X Channel Y Channel X Common Power Supply _ Hardware Manual Version 7 16 http www servelec semaphore com Page 174 ...

Page 175: ...output points are arranged in two groups of eight Each group shares a common terminal The relay outputs can be used to control a wide range of devices such as motor starters solenoids and indicators Internal fuses protect the DO 2 relay contacts should ratings be exceeded This module can be installed in any I O slot of a 4 6 or 12 slot backplane Block diagram of the DO 2 module is shown on the fig...

Page 176: ...ay result in a serious personnel injury or even death Risques Électriques Seul le personnel qualifié et formé peut installer et entretenir cet équipement Toujours mettre hors tension les tensions d entrées dépassant les limites de la Très Basse Tension de Sécurité TBTS DC 60 V ou AC 42 VPOINTE par rapport à la terre du système et ou du sol avant d effectuer toute opération sur ce produit y compris...

Page 177: ...ge in respect to system earth ground must not exceed 250 VAC 130 VDC Transient voltage 3 kV Relay Operations 70 000 minimum at 1800 operations per hour at rated load Fuse Monitor LED Enabled when the common is wired to pins 10 and 20 CAUTION When wired a maximum voltage of 30 V AC or DC can be used to power the common Relay Part Number Omron G6D 1A 12 VDC G6D datasheet is available from http compo...

Page 178: ...e see the Switching Inductive Loads section for more details Contacts should also be protected with external fusing 12 4 4 DO 2 Wiring Diagram The insert in the hinged cover of the terminal strip has circuit wiring information Circuit identification information can be recorded on the outside surface of the insert Hardware Manual Version 7 16 http www servelec semaphore com Page 178 ...

Page 179: ...For safety reasons do not connect more than one power source to a Digital Out Common terminal 3 If power supply voltage exceeds SELV levels DC 60 V or AC 42 VPEAK relative to system earth and or ground then both Common Terminals of the module must be connected to a single power source and no other power sources can be connected to the same module LOAD Z LOAD Y Channel Z Channel Y Common Power Supp...

Page 180: ...LREL series of relay boards Power for external loads can be provided from the modules 12 VDC which is sourced from the backplane rail The DO 6 output channels are current limited and are protected from high levels of EMI that may trigger false outputs This module can be installed in any I O slot of a 4 6 or 12 slot backplane Block diagram of the DO 6 module is shown on the figure below DO 6 Block ...

Page 181: ...hannel Output Power 12 VDC non regulated non isolated supplied by module directly from backplane 1 6 A maximum ON Response Time 15 ms maximum OFF Response Time 15 ms maximum Operating Temperature 20 to 70 C Storage Temperature 40 to 85 C Operating Humidity 5 to 95 RH non condensing Hot Swap Yes Module can be swapped while RTU is running Hot swap will not cause a Warm Start Outputs will be restored...

Page 182: ...g Diagram The insert in the hinged cover of the terminal strip has circuit wiring information Circuit identification information can be recorded on the outside surface of the insert Hardware Manual Version 7 16 http www servelec semaphore com Page 182 ...

Page 183: ... is sourced from the backplane power rail and is not isolated Users should exercise caution to avoid shorting or overloading this output External DC power supply Load powered by module Hardware Manual Version 7 16 http www servelec semaphore com Page 183 ...

Page 184: ...ST for DO 6 x complete with 1 5m cable Max Voltage 380 VAC 125 VDC 16 commons 1 common per channel Max Current 8 A 250 VAC resistive 8 A 30 VDC resistive 1 A 125 VDC Inductive 5 kV isolation Coil to Contact Omron G2RG 2A4 12 VDC Relay TEL REL 004 Relay Board 16 Channel Isolated Relay DPDT for DO 6 x complete with 1 5m cable Max Voltage 380 VAC 125 VDC 32 commons 2 common per channel Max Current 5 ...

Page 185: ...dépassant les limites de la Très Basse Tension de Sécurité TBTS DC 60 V ou AC 42 VPOINTE par rapport à la terre du système et ou du sol avant d effectuer toute opération sur ce produit y compris le câblage Ne pas le faire peut provoquer un incendie et peut entrainer des blessures graves ou même la mort du personnel Hardware Manual Version 7 16 http www servelec semaphore com Page 185 ...

Page 186: ...L REL 002 SPDT Relay Boards Specifications Outputs per Terminal Board 16 Commons 16 1 common per channel Relay Type per channel SPDT Single Pole Double Throw Rated Load per contact 16 A 250 VAC Resistive 16 A 30 VDC Resistive Maximum Operating Voltage 380 VAC 125 VDC Maximum Switching Power Resistive 16 A 30 VDC 5 A 48 VDC 0 6 A 125 VDC Maximum Switching Power Inductive 16 A 12 VDC 8 A 30 VDC 0 7 ...

Page 187: ... components omron eu CAUTION Contacts should be protected with appropriate suppression devices when wired with inductive loads to increase the service life of relays please see the Switching Inductive Loads section for more details Contacts should also be protected with external fusing CAUTION If input voltage is expected to exceed Safety Extra Low Voltage SELV levels DC 60 V or AC 42 VPEAK relati...

Page 188: ...Kingfisher Plus Hardware Manual 13 2 3 TEL REL 002 Wiring Diagram DO 6 to TEL REL 00x Interface Cable Hardware Manual Version 7 16 http www servelec semaphore com Page 188 ...

Page 189: ...6 7 Channel 7 White Black 7 8 Channel 8 Red Black 8 9 0 V Green Black 9 10 0 V Orange Black 10 11 Channel 9 Blue Black 11 12 Channel 10 Black White 12 13 Channel 11 Red White 13 14 Channel 12 Green White 14 15 Channel 13 Blue White 15 16 Channel 14 Black Red 16 17 Channel 15 White Red 17 18 Channel 16 Orange Red 18 19 12 VDC Blue Red 19 20 12 VDC Green Red 20 Hardware Manual Version 7 16 http www ...

Page 190: ...Load per contact 8 A at 250 VAC Resistive 8 A at 30 VDC Resistive 1 A at 125 VDC Inductive Maximum Operating Voltage 380 VAC 125 VDC Maximum Switching Power Resistive 2000 VA 240 W Contact Resistance 100 mΩ maximum Relay Operations 100 000 minimum at 1800 operations per hour at rated resistive load 50 000 minimum at 360 operations per hour at rated inductive load Operating Temperature 20 to 70 C n...

Page 191: ...itching Inductive Loads section for more details Contacts should also be protected with external fusing CAUTION If input voltage is expected to exceed Safety Extra Low Voltage SELV levels DC 60 V or AC 42 VPEAK relative to system earth and or ground then all used commons must be connected to a single power source and no other power sources are allowed to be connected to this module 13 3 3 TEL REL ...

Page 192: ... 6 Channel 6 Blue 6 7 Channel 7 White Black 7 8 Channel 8 Red Black 8 9 0 V Green Black 9 10 0 V Orange Black 10 11 Channel 9 Blue Black 11 12 Channel 10 Black White 12 13 Channel 11 Red White 13 14 Channel 12 Green White 14 15 Channel 13 Blue White 15 16 Channel 14 Black Red 16 17 Channel 15 White Red 17 18 Channel 16 Orange Red 18 19 12 VDC Blue Red 19 20 12 VDC Green Red 20 Hardware Manual Vers...

Page 193: ...elay Type per channel DPDT Double Pole Double Throw Rated Load per contact 5 A at 250 VAC Resistive 5 A at 30 VDC Resistive Maximum Current 5 A Maximum Operating Voltage 380 VAC 125 VDC 2 A maximum Maximum Switching Power 750 VA 90 W Resistive Minimum Load 10 mA at 5 VDC Contact Resistance 50 mΩ maximum Relay Operations 10 000 000 Operating Temperature 20 to 70 C no icing Humidity 5 to 95 RH non c...

Page 194: ...on for more details Contacts should also be protected with external fusing CAUTION If input voltage is expected to exceed Safety Extra Low Voltage SELV levels DC 60 V or AC 42 VPEAK relative to system earth and or ground then all used commons must be connected to a single power source and no other power sources are allowed to be connected to this module Hardware Manual Version 7 16 http www servel...

Page 195: ...Kingfisher Plus Hardware Manual 13 4 3 TEL REL 004 Wiring Diagram DO 6 to TEL REL 00x Interface Cable Hardware Manual Version 7 16 http www servelec semaphore com Page 195 ...

Page 196: ...6 7 Channel 7 White Black 7 8 Channel 8 Red Black 8 9 0 V Green Black 9 10 0 V Orange Black 10 11 Channel 9 Blue Black 11 12 Channel 10 Black White 12 13 Channel 11 Red White 13 14 Channel 12 Green White 14 15 Channel 13 Blue White 15 16 Channel 14 Black Red 16 17 Channel 15 White Red 17 18 Channel 16 Orange Red 18 19 12 VDC Blue Red 19 20 12 VDC Green Red 20 Hardware Manual Version 7 16 http www ...

Page 197: ...ctronic proximity switches Current through an input in either direction results in a logic 1 in the status register Power to operate the field devices must also be supplied by the user Digital Outputs The output points are arranged in one group of eight points with one common The output switching capacity of each output is 2 amps The relay outputs can control a wide range of load devices such as m...

Page 198: ...Kingfisher Plus Hardware Manual Block diagram of the IO 2 module is shown on the figure below IO 2 Block Diagram Hardware Manual Version 7 16 http www servelec semaphore com Page 198 ...

Page 199: ... can be swapped while RTU is running Hot swap will not cause a Warm Start Outputs will be restored within 2 seconds once module is replaced Inputs will be cleared while module is removed DIGITAL INPUTS Rated Voltage 12 to 24 VAC DC can use reverse polarity Inputs per Module 8 Input Characteristics ON state Voltage 11 5 to 30 VDC maximum OFF state Voltage 0 to 4 VDC ON state Current 3 2 mA minimum ...

Page 200: ... Omron G6D 1A 12 VDC G6D datasheet is available from http components omron eu CAUTION Contacts should be protected with appropriate suppression devices when wired with inductive loads to increase the service life of relays please see the Switching Inductive Loads section for more details Contacts should also be protected with external fusing 14 1 4 IO 2 Wiring Diagram The insert in the hinged cove...

Page 201: ...ple Optional link for DC Supply only Enables fuse fail LED FU on module CAUTION when the link is installed a maximum of 30 V AC or DC can be used to power the common Note DC powered inputs and low voltage AC inputs can both be used on the same module Hardware Manual Version 7 16 http www servelec semaphore com Page 201 ...

Page 202: ...ement of the bits within the data word is shown below MSB LSB 0 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 0 0 0 Scaling of the input is shown below All inputs share a single common and all outputs share a separate common at the zero volt rail Input protection for the module is sufficient to guarantee operation with reduced performance with up to 1500 V common mode The module provides electrical isolat...

Page 203: ...st outputs can control a wide range of user supplied load devices such as motor starters solenoids and indicators Power for the internal relay circuits is provided by the 12 VDC bus on the backplane The user must supply the AC or DC power to operate field devices An internal fuse protects the relay contacts should ratings be exceeded Hardware Manual Version 7 16 http www servelec semaphore com Pag...

Page 204: ... 2 2 IO 3 Module LEDs LED State Description OK OFF Module fault no power ON Normal FU OFF Fuse OK ON Fuse fail A1 A4 Not used B1 Not used C1 C4 OFF Digital input OFF ON Digital input ON D1 D4 OFF Digital output OFF open ON Digital output ON closed Hardware Manual Version 7 16 http www servelec semaphore com Page 204 ...

Page 205: ...to 5 V Inputs per Module 4 Update Rate 2 ms all four channels Accuracy 0 25 25 C 0 50 20 to 70 C Resolution 12 bit no sign bit Linearity 1 Least Significant Bit Isolation Transient voltage 1 kV Common Mode Rejection 70 dB at DC 70 dB at 60 Hz Cross Channel Rejection 80 dB from DC to 1 kHz Input Impedance 250 Ω standard 15 kΩ optional The internal load resistors can be factory removed if high imped...

Page 206: ... Part Number Omron G6D 1A 12 VDC G6D datasheet is available from http components omron eu CAUTION Contacts should be protected with appropriate suppression devices when wired with inductive loads to increase the service life of relays please see the Switching Inductive Loads section for more details Contacts should also be protected with external fusing Analogue inputs can be modified from current...

Page 207: ...ntification information can be recorded on the outside surface of the insert Note Link terminal can be optionally connected to the Digital OUT Common terminal to enable the Fuse Monitor LED FU CAUTION when the link is installed a maximum of 30 V AC or DC can be used to power the common Hardware Manual Version 7 16 http www servelec semaphore com Page 207 ...

Page 208: ... by module 3 wire transmitter powered by module 4 wire transmitter powered by module 2 wire transmitter powered externally 3 wire transmitter powered externally 4 wire transmitter powered externally Analogue Output Example Analogue load Digital Input Example Sensing the output form a field contact Hardware Manual Version 7 16 http www servelec semaphore com Page 208 ...

Page 209: ...igital output s Notes 1 Polarity can be reversed 2 For safety reasons do not connect more than one power source to a Digital Out Common terminal LOAD Z LOAD Y Channel Z Channel Y Common Power Supply _ LOAD X Channel X Hardware Manual Version 7 16 http www servelec semaphore com Page 209 ...

Page 210: ...se refer to the wiring diagram for further information Resolution of the converted signals is 12 bits binary 1 part in 4096 The sign bit is not used in the conversion process The placement of the bits within the data word is shown below MSB LSB 0 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 0 0 0 Scaling of the input is shown below All inputs share a single common and all outputs share a separate common ...

Page 211: ...all field connections to the module should be wired using a good grade of twisted shielded instrumentation cable The shields can be connected to E The E connection provides access to the backplane frame ground Hardware Manual Version 7 16 http www servelec semaphore com Page 211 ...

Page 212: ...is provided by the 12 VDC bus on the backplane The user must supply the AC or DC power to operate field devices An internal fuse protects the relay contacts should ratings be exceeded Block diagram of the IO 4 module is shown on the figure below IO 4 Block Diagram 14 3 2 IO 4 Module LEDs LED State Description OK OFF Module fault no power ON Normal FU OFF Fuse OK ON Fuse fail A1 A8 OFF Digital inpu...

Page 213: ...LOGUE INPUTS Input Current Ranges 4 20 mA and 0 20 mA Input Voltage Ranges 1 5 V and 0 5 V Inputs per Module 2 Update Rate 2 ms all four channels Accuracy 0 25 25 C 0 50 20 to 70 C Resolution 12 bit no sign bit Common Mode Voltage 1500 V Linearity 1 Least Significant Bit Isolation 1000 VRMS between field and logic Common Mode Rejection 70 dB at DC 70 dB at 60 Hz Cross Channel Rejection 80 dB from ...

Page 214: ... hour at rated load Relay Part Number Omron G6D 1A 12 VDC G6D datasheet is available from http components omron eu CAUTION Contacts should be protected with appropriate suppression devices when wired with inductive loads to increase the service life of relays please see the Switching Inductive Loads section for more details Contacts should also be protected with external fusing Analogue inputs can...

Page 215: ...ormation Circuit identification information can be recorded on the outside surface of the insert Optional link for DC Supply only Enables fuse fail LED FU on module CAUTION When the link is installed a maximum voltage of 30 V AC or DC can be used to power the common Hardware Manual Version 7 16 http www servelec semaphore com Page 215 ...

Page 216: ...odule 4 wire transmitter powered by module 2 wire transmitter externally powered 3 wire transmitter externally powered 4 wire transmitter externally powered Field contact input externally powered Driving digital load externally powered Passive field contact powered by module Hardware Manual Version 7 16 http www servelec semaphore com Page 216 ...

Page 217: ...sing a good grade of twisted shielded instrumentation cable The shields can be connected to E The E connection provides access to the backplane frame ground Resolution of the converted signals is 12 bits binary 1 part in 4096 The sign bit is not used in the conversion process The placement of the bits within the data word is shown below MSB LSB 0 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 0 0 0 Scaling...

Page 218: ...itations only channels 1 and 2 can be configured as pulse counters when used with the CP 11 12 21 and PC 1 processors Toolbox 32 All four channels can be used as pulse counters when used with CP 30 processor module Toolbox PLUS Input characteristics are compatible with a wide range of user supplied input devices such as push buttons limit switches Hall sensors proximity switches etc Digital Output...

Page 219: ...Kingfisher Plus Hardware Manual Block diagram of the IO 5 module is shown on the figure below IO 5 Block Diagram Hardware Manual Version 7 16 http www servelec semaphore com Page 219 ...

Page 220: ...gue input is greater than 1 of range AO1 OFF Analogue output is set to less or equal to 1 of range ON Analogue output is set to greater than 1 of range OL OFF Analogue output line is closed loaded ON Analogue output line is open loop current equal to zero DI 1 4 OFF Digital input OFF ON Digital input ON DO 1 4 OFF Digital output OFF Output switch does not conduct ON Digital output ON Output switch...

Page 221: ...Warm Start ANALOGUE INPUTS Input Current Ranges 4 20 mA or 0 20 mA Input Voltage Ranges 1 5 V or 0 5 V Inputs per Module 4 Resolution Unsigned 12 bit Accuracy includes Gain Linearity and Offset errors 0 25 25 C 0 50 40 to 85 C Update Rate 120 ms Cross Channel Rejection 115 dB from DC to 1 kHz Input Impedance 250 Ω standard 1 MΩ optional The internal load resistors can be factory removed if high im...

Page 222: ...mA 2 mA 9 4 VIN 6 4 mA 30 VIN Isolation 5 kV Transient DIGITAL OUTPUTS Outputs per Module 4 with one common Output Type Optically isolated Solid State Sinking Maximum Switched Voltage 30 VDC Maximum Switched Current 2 A per channel Isolation 3 kV Transient Analogue inputs can be modified from current inputs to voltage inputs by lifting one pin or by the complete removal of the 250 Ω channel resist...

Page 223: ...g Diagram The insert in the hinged cover of the terminal strip has circuit wiring information Circuit identification information can be recorded on the outside surface of the insert Hardware Manual Version 7 16 http www servelec semaphore com Page 223 ...

Page 224: ...by module 2 wire transmitter powered externally 3 wire transmitter powered externally 4 wire transmitter powered externally Analogue Output Example Analogue load Digital Input Example Sensing the output form a field contact Digital Output Example Driving external load from digital output Hardware Manual Version 7 16 http www servelec semaphore com Page 224 ...

Page 225: ...vailable for the Kingfisher Plus range to allow for communications interfacing The adaptor plugs universally adapt to RJ45 to allow standard CAT5 6 cabling to be used between RTUs PLCs and communications devices Connectivity Example Reference Hardware Manual Version 7 16 http www servelec semaphore com Page 225 ...

Page 226: ...RJ45 Adapter for PC 1 R option RJC 05 Cable RJ45 Plug both ends 1 1 0 5 meters RJC 10 Cable RJ45 Plug both ends 1 1 1 0 meter RJC 20 Cable RJ45 Plug both ends 1 1 2 0 meters RJC 30 Cable RJ45 Plug both ends 1 1 3 0 meters RJC 50 Cable RJ45 Plug both ends 1 1 5 0 meters RJC 100 Cable RJ45 Plug both ends 1 1 10 0 meters RJC ADP 22B Wavecom GSM Cable RJ45 to HD15 for S options to suit Fastrack Xtend ...

Page 227: ...Cable serial crossover RJ45 to Kingfisher RTU Serial Port RJ45 to Kingfisher RTU Serial Port RJC ETHER X OVER Kingfisher Plus RJ45 to RJ45 Ethernet Crossover Cable RJ45 to Kingfisher RTU Ethernet Port RJ45 to Kingfisher RTU Ethernet Port Hardware Manual Version 7 16 http www servelec semaphore com Page 227 ...

Page 228: ... Tait T2010 or Maxon RDM 01 Radio SD125 RJ45 to Kingfisher RTU Radio Port To Tait 2010 or Maxon RDM 01 radio ADP 05 RTU Serial Port to PC Serial Port creates a null modem cable To Kingfisher Serial Port To PC Serial Port Hardware Manual Version 7 16 http www servelec semaphore com Page 228 ...

Page 229: ...ngfisher Serial Port To PSTN Modem ADP 08 RJ45 to DB9 Female Converter Straight Connect Note when coupled with an ADP 05 forms a null modem cable DB9 female to DB9 female To Kingfisher Serial Port To External Device Hardware Manual Version 7 16 http www servelec semaphore com Page 229 ...

Page 230: ...rum Radio For Digi XTend PKG or XStream PKG and other 3rd party radios To Kingfisher Serial Port To External Radio ADP 09 Serial Port to HITECH or Nematron Display Panel To Kingfisher Serial Port To Operators Panel Hardware Manual Version 7 16 http www servelec semaphore com Page 230 ...

Page 231: ... flow control supported To Kingfisher Serial Port To Trio Radio RJC ADP 17 PC 1 MC 1 Radio Port to Trio S Series Radio For TC 450SR TC 900SR or RTU Serial Port to Trio S Series Radio with 24 48SR modem To Kingfisher Serial Port To Trio Radio Hardware Manual Version 7 16 http www servelec semaphore com Page 231 ...

Page 232: ...sher Plus Hardware Manual RJC ADP 18 CP xx Line Option Board to Maxon Analogue Radio Maxon SD 125 To Kingfisher Serial Port To Maxon Radio Hardware Manual Version 7 16 http www servelec semaphore com Page 232 ...

Page 233: ...o S Series Analogue Radio For use with TC 450SR or TC 900SR To Kingfisher Serial Port To Maxon Radio RJC ADP 21 CP xx Line Option Board to Tait T2010 Analogue Radio To Kingfisher Serial Port To Tait Radio Hardware Manual Version 7 16 http www servelec semaphore com Page 233 ...

Page 234: ...to the previous RJC ADP 22 cable Link required for Fastrack Supreme Link will also work with the older WM02 G900 and Fastrack modems To Kingfisher Serial Port To GSM or GPRS Modem RJC ADP 23 PC 1 MC 1 Radio Port Serial Port to Trio S Series SB Repeater To Kingfisher Serial Port To GSM or GPRS Modem Hardware Manual Version 7 16 http www servelec semaphore com Page 234 ...

Page 235: ...Modem previously used for the Maxon MM 5100 CDMA Modem To Kingfisher Serial Port To 3G Data Modem RJC ADP 27 RTU Serial Port to Motorola 9522 Satellite Transceiver To Kingfisher Serial Port To Satellite Transceiver Hardware Manual Version 7 16 http www servelec semaphore com Page 235 ...

Page 236: ...ad Spectrum Radio To Kingfisher Serial Port To Trio Radio ADP 29 Serial Port to Trio M Series Radio with modem fitted E g MR450 For hardware flow control see the ADP 16 To Kingfisher Serial Port To Trio Radio Hardware Manual Version 7 16 http www servelec semaphore com Page 236 ...

Page 237: ...ries Analogue Radio no modem fitted E g MR450 To Kingfisher Serial Port To Trio Radio ADP 31 PC 1 MC 1 Radio Port to Trio M Series Analogue Radio no modem fitted E g MR450 To Kingfisher Serial Port To Trio Radio Hardware Manual Version 7 16 http www servelec semaphore com Page 237 ...

Page 238: ...cable To Kingfisher A3 Option Board To external Device CAB FO PATCH 2 A3 Ethernet MTRJ Fibre Optic to 2 SC adaptor cable To Kingfisher A3 Option Board To external Device Maxon Intermax Serial Modem to Kingfisher Serial Port Hardware Manual Version 7 16 http www servelec semaphore com Page 238 ...

Page 239: ...brackets supplied with BA 12 PLUS backplanes Each pair of MBR 3 brackets is supplied with four M4 x 6 mm pan head screws Installation Note The holes in the MBR 3 brackets that are used to attach the brackets to the back of the backplane are drilled oversize to accommodate slight variances in racking equipment By loosening these screws pushing the brackets toward the centre of the backplane and the...

Page 240: ...ted in a 19 inch rack using a TEL RAK 002 mounting bracket One BA 6 PLUS or two BA 4 BA 40 backplanes can be attached to the TEL RAK 002 using the surface mount brackets supplied with each backplane The TEL RAK 002 is supplied with eight M3 x 5 mm screws for attaching the backplane s Hardware Manual Version 7 16 http www servelec semaphore com Page 240 ...

Page 241: ...is available for mounting on an enclosure gear plate The bracket supports the battery and allows a General Power Outlet GPO to be mounted on the front using M3 x 10 mm pan head screws The battery holder also allows an ISB50LN lightning arrester to be mounted underneath Hardware Manual Version 7 16 http www servelec semaphore com Page 241 ...

Page 242: ...sistor Port A physical connection or socket on an RTU used for communications Processor Module Processor module containing a CPU Central Processing Unit Protocol Refers to the format of messages that may be passed to from and through an RTU in communication with local and remote devices Communications may use one or more RTU ports Examples of protocols used within telemetry include Kingfisher Modb...

Page 243: ...dule can only be used in not tropical climate regions The module can only be used at altitude not exceeding 2000 metres This point can be used for Functional Earthing connection Hardware Manual Version 7 16 http www servelec semaphore com Page 243 ...

Page 244: ... providing safety and environmental protection as required The enclosure shall be made from metal or other material with a flammability rating of V 0 or better in accordance with the requirements of the IEC 60950 1 standard for a fire enclosure An enclosure not required to prevent a fire hazard if the RTU is installed above concrete or another non combustible surface An RTU shall be mounted with a...

Page 245: ... relief Note Kingfisher Plus modules do not specifically allow for wire strain relief however cable ties can be attached to the enclosures of the modules via the venting slots or a self adhesive cable tie mount can be affixed onto the housing frame 7 Slotted duct 20 60 mm 8 IO wiring terminal 9 Double GPO One outlet for the RTU and a spare for a laptop When 7 Ah battery is used DGPO is mounted on ...

Page 246: ... front panel to go OFF before wiring removing or servicing Warning For PERMANENTLY CONNECTED EQUIPMENT a readily accessible disconnect device shall be incorporated in the building installation wiring For PLUGGABLE EQUIPMENT the socket outlet shall be installed near the equipment and shall be easily accessible Earth Ground Conductors Earth Ground conductors should be connected in a tree fashion wit...

Page 247: ...inimum AWG 12 wire and ring terminals Use of a nut and star washer for each wire on the ground connection lug is recommended to ensure adequate grounding Ensure the paint coating is removed under the lug to make good electrical contact All backplanes grouped together in a RTU system must have a common ground connection This is especially important for backplanes that are not mounted in the same en...

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