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11

OPERATION

PRE-START CHECKLIST:
1. Check oil level. Add if necessary.
2. Remove any moisture in the air compressor air tank. Remove excessive pressure with an air tool, then open

the air tank drain valve in the bottom of the air tank. Close tightly when drained.

WARNING: Risk of bodily injury. NEVER attempt to open the drain valve when

more than 10 PSI of air pressure is in the air tank!

3. Make sure the air compressor Motor Switch is in the “OFF” position.
4. Make sure all safety valves are working correctly.
5. Make sure all guards and covers are in place and securely mounted.

START-UP:
1. Ensure the lever on the pressure switch box is in the “OFF” position.
2. Plug the power cord into a grounded outlet.
3. Move the lever on the pressure switch box to the “AUTO” position.
4. START/STOP OPTION: Turn it completely clockwise to the fully closed position. This will allow the air compressor

to “START” building up pressure in the air tanks and “STOP” when correct pressure is achieved. When pressure
drops with usage, the air compressor will “START” building up pressure again.

CONSTANT RUN OPTION: Locate the adjustment knob at the top of the pilot valve. Turn it completely

counterclockwise to the fully open position. The air compressor is now set up to “CONSTANTLY” build up
pressure. When pressure reaches the preset level in the air tank, pressure will bleed through the pilot valve.

5. Set pressure by adjusting the pressure regulator knob counterclockwise for less pressure and clockwise for

more pressure.

6. If you notice any unusual noise or vibration, stop the air compressor and refer to “Troubleshooting”.
SHUTDOWN:
1. To stop the air compressor, move the lever on the pressure switch box to the “OFF” position. NEVER stop the

air compressor by unplugging it from the power source. This could result in risk of electrocution.

2. Drain air from the air tanks by releasing air with an attached air tool or by pulling on the safety relief valve rings.
3. Once pressure in the air tanks register under 10 pounds, open the drain valve under each air tank to drain any

moisture.

4. Allow the air compressor to cool down.
5. Wipe air compressor clean and store in a safe, non-freezing area.

MAINTENANCE

Read the instruction manual before performing maintenance. The following procedures must be performed when

stopping the air compressor for maintenance or service.

 1. Turn off air compressor.

WARNING: Never assume the air compressor is safe to work on just because it is not
operating. It could restart at any time!

2. Disconnect cord from main power supply.
3. Open all drains.
4. Wait for the air compressor to cool before starting service.

MAINTENANCE CHART

PROCEDURE

   DAILY

       WEEKLY

MONTHLY

200 HOURS

Check pump oil level

X

Oil leak inspection

X

Drain condensation in air tank(s)

X

Check for unusual noise/vibration

X

Check for air leaks

X

Inspect air filter

   X

Clean exterior of compressor

   X

Check safety relief valve

X

Change pump oil*

X

Replace air filter

X

*The pump oil must be changed after the first 50 hours of operation and every 200 hours or 3 months, whichever
comes first. Recommended non-detergent straight weights.

Summary of Contents for PC 2001

Page 1: ...r the safe use of this compressor are included in this manual PC 1001 Electric Air Compressor Document FN1001 Issued 5 30 A Questions Comments call SENCO S toll free Action line 1 888 222 8144 or e ma...

Page 2: ...5 BREATHING 6 BURNS 6 FLYING OBJECTS 6 MOVING PARTS 7 NEGLIGENCE 7 AIR COMPRESSOR DAMAGE 7 COMPRESSOR FEATURES 8 PREPARATION 10 INITIAL SET UP 10 LOCATION 10 ELECTRICAL 10 OPERATION 11 PRE START CHECK...

Page 3: ...ot avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazar...

Page 4: ...electrical cords to lay in water or in such a position where water could come in contact with them Do not touch plug with wet hands Do not pull on the electrical cord to disconnect from the outlet Nev...

Page 5: ...ble dust gases or other combustible materials If spraying flammable material locate the air compressor at least 20 feet away from the spray area An additional hose may be required Never place objects...

Page 6: ...from the air compressor either directly or from a breathing device connected to the air compressor Operate air compressor only in a well ventilated area Follow all safety instructions provided with t...

Page 7: ...restart at any time Do not operate without protective covers guards Replace damaged covers guards before using the air compressor Never allow children or adolescents to operate this air compressor St...

Page 8: ...ressor Pump 5 Safety Relief Valve 6 Air tank drain valve 7 Tank Pressure Gauge 8 Outlet Pressure Gauge 9 Pressure Regulator 10 Oil Dipstick 11 Oil Drain 12 Discharge Line 13 115 Volt Electric Power Co...

Page 9: ...tons move up and down in the cylinders On the downstroke air is drawn in through the air intake valves while the exhaust valves remain closed On the upstroke air is compressed the intake valves close...

Page 10: ...sary do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire WARNING This pr...

Page 11: ...less pressure and clockwise for more pressure 6 If you notice any unusual noise or vibration stop the air compressor and refer to Troubleshooting SHUTDOWN 1 To stop the air compressor move the lever...

Page 12: ...e Plug cord into grounded outlet Move switch to AUTO position Turn air compressor off wait until motor is cool then press motor thermal overload red button firmly until click is heard Replace fuse or...

Page 13: ...city of the air compressor Either use a smaller tool or a larger air compressor REMEDY Remove clean or replace REMEDY Replace REMEDY Operate safety relief valve manually by pulling on ring If it still...

Page 14: ...st pressure regulator knob to proper setting or replace Clean or replace Check for leaks and repair Replace with larger hose or connectors Check the accessory air requirement If it is higher than the...

Page 15: ...linder Steel sleeve inserts Valves Reed Single Head Aluminum Filter Canister Motor Pressure Switch Setting Cut out 116 PSI Cut in 87 PSI Controls Start stop Air tank Capacity 4 3 gallons Performance C...

Page 16: ...improper storage or damages resulting during shipping 4 Deviation from operating instructions specifications and maintenance schedules 5 Labor charges loss or damage resulting from improper operation...

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