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10-ENG

D22235

UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. WHEN DOING MAINTENANCE, YOU MAY BE
EXPOSED TO VOLTAGE SOURCES, COMPRESSED AIR OR MOVING PARTS. PERSONAL INJURIES
CAN OCCUR. BEFORE PERFORMING ANY MAINTENANCE OR REPAIR, UNPLUG THE POWER CORD
AND BLEED OFF ALL AIR PRESSURE.

Air Filter - Inspection

NOTE

Keep the air filter clean at all times. Do not
operate the compressor with the air filter re-
moved.

A dirty air filter will not allow the compressor to operate at
full capacity. Before you use the compressor, check the
air filter to be sure it is clean.

To remove and clean (wash in mild detergent) or replace
the foam air filter, compress the rear slotted end of each
of the two pins holding filter in place and pull pin forward
releasing the filter itself. To reinstall a clean filter, place in
position and push retaining pins into holes securing filter.

NOTE: 

Wire support screen supplied in the replacement

parts kit, to be positioned behind the foam filter, is not
required on this 3/4 HP model.

Check Valve - Replacement

1. Release all air pressure from air tank and unplug

outfit.

2. Remove shroud.

3. Loosen the top and bottom nuts and remove the

outlet tube.

4. Remove the pressure release tube and fitting.

5. Unscrew the check valve (turn counterclockwise)

using a socket wrench.

6. Check that the valve disc moves freely inside the

check valve and that the spring holds the disc in the
upper, closed position. The check valve may be
cleaned with a solvent, such as paint and varnish
remover.

7. Apply sealant to the check valve threads. Reinstall

the check valve (turn clockwise).

8. Replace the pressure release tube and fitting.

9. Replace the outlet tube and tighten top and bottom

nuts.

10. Replace the shroud.

Safety Valve - Inspection

IF THE SAFETY VALVE DOES NOT WORK
PROPERLY, OVER-PRESSURIZATION MAY
OCCUR, CAUSING AIR TANK RUPTURE OR
AN EXPLOSION. OCCASIONALLY PULL THE
RING ON THE SAFETY VALVE TO MAKE SURE
THAT THE SAFETY VALVE OPERATES
FREELY. IF THE VALVE IS STUCK OR DOES
NOT OPERATE SMOOTHLY, IT MUST BE RE-
PLACED WITH THE SAME TYPE OF VALVE.

Motor

The motor has an automatic reset thermal overload
protector. If the motor overheats for any reason, the
overload protector will shut off the motor. The motor
must be allowed to cool down before restarting. The
compressor will automatically re-start after the motor
cools.

If the overload protector shuts the motor off frequently,
check for a possible voltage problem. Low voltage can
also be suspected when:

1. the motor does not get up to full power or speed;

2. fuses blow out when starting the motor; lights dim

and remain dim when motor is started and is running.

MAINTENANCE

Motor Replacement - Wiring Diagram

The motor connection diagram is located on the side of
the motor.

Summary of Contents for TURBO HOT DOG DAC-7128-2

Page 1: ...ively for Senco Products Inc Turbo Hot Dog is a registered trademark of Senco Products Inc Cincinnati Ohio TURBO HOT DOG DAC 7128 2 PERMANENTLY LUBRICATED AIR COMPRESSOR IMPORTANT Read and follow all...

Page 2: ...Break in Procedures 8 OPERATING PROCEDURES 9 STORAGE 9 MAINTENANCE 10 TROUBLESHOOTING GUIDE 11 AIR COMPRESSOR DIAGRAM 14 Parts List 15 COMPRESSOR PUMP DIAGRAM 16 Parts List 17 HOW TO ORDER REPAIR PAR...

Page 3: ...LOSION OR FIRE AIR TANK THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE TANK AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE PROPERTY DAMAGE OR SERIOUS INJURY DRAIN TANK DAILY OR AFTE...

Page 4: ...SSOR EITHER DI RECTLY OR FROM A BREATHING DEVICE CONNECTED TO THE COMPRESSOR WORK IN AN AREA WITH GOOD CROSS VENTILATION READ AND FOLLOW THE SAFETY INSTRUCTIONS PROVIDED ON THE LABEL OR SAFETY DATA SH...

Page 5: ...TECTIVE SHROUDS OR ATTEMPT MAINTENANCE UNTIL UNIT HAS BEEN ALLOWED TO COOL WHAT CAN HAPPEN HOW TO PREVENT IT A PORTABLE COMPRESSOR CAN FALL FROM A TABLE WORKBENCH OR ROOF CAUSING DAMAGE TO THE COMPRES...

Page 6: ...if 1 Voltage supply to circuit is normal 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications in owners manual 4 Circuit is eq...

Page 7: ...ops the motor when the air tank pressure reaches the factory set cut out pressure Safety Valve If the pressure switch does not shut off the air compressor at its cut out pressure setting the safety va...

Page 8: ...at least 12 away from the wall or other obstructions that will interfere with the flow of air The air compressor head and shroud are designedtoallowforpropercooling Ifhumidityishigh an air filter can...

Page 9: ...d Motor will stop when tank pressure reaches cut out pressure 5 Open the regulator by turning it clockwise Adjust the regulator to the correct pressure setting Your com pressor is ready for use 6 Alwa...

Page 10: ...using a socket wrench 6 Check that the valve disc moves freely inside the check valve and that the spring holds the disc in the upper closed position The check valve may be cleaned with a solvent such...

Page 11: ...ults in a constant air leak at the pressure release valve when there is pressure in the tank and the compressor is shut off Remove and clean or replace check valve DO NOT OVER TIGHTEN Airleaksatpressu...

Page 12: ...h of extension cord Check valve stuck open Loose electrical connections Paint spray on internal motor parts Possible defective motor Fuseblown circuitbreakertripped Pressure release valve on pressure...

Page 13: ...13 ENG D22235 REPAIR PARTS...

Page 14: ...14 ENG D22235 AIR COMPRESSOR DIAGRAM...

Page 15: ...ear Shroud Assembly includes two 4 Locknut Washer 2 used Rear Shroud Bracket 2 used included with 2 Strain Relief 2 used Cord Assembly Motor Manifold Switch On Off Label Cord Assembly line Safety Valv...

Page 16: ...16 ENG D22235 TORQUE 100 120 in lbs TORQUE 100 120 in lbs TORQUE 7 10 ft lbs TORQUE 42 48 in lbs 47 49 48 46 43 44 45 81 51 52 56 60 61 58 59 57 55 53 54 COMPRESSOR PUMP DIAGRAM...

Page 17: ...x Connecting Rod Cap Compression Ring Sold In Kit Connecting Rod Assembly Torque screw 30 45 in lbs Cylinder Sleeve Position locating mark toward motor Motor Eccentric Set Screw Fan Screw 10 24 x 3 8...

Page 18: ...arranty can be found in the General Manual or is available upon request Call our Toll Free Number 1 800 888 2468 Ext 2 to obtain the location of the nearest Authorized Service Center for ordering repa...

Page 19: ...Products Inc Le Turbo Hot Dog est une marque d pos e de Senco Products Inc Cincinnati Ohio IMPORTANT Lisez et suivez toutes les instructions et les consignes de s curit avant d utiliser cette machine...

Page 20: ...portants que vous devez bien saisir Cette information porte sur VOTRE S CURIT et sur LA PR VENTION DE PROBL MES D QUIPEMENT Afin de vous aider identifier cette information nous avons utilis des signes...

Page 21: ...PRESSEUR AU COMPLET NE JAMAIS PERFORER AVEC UNE PERCEUSE SOUDER OU FAIRE UNE MODIFICATION QUELCONQUE AU R SERVOIR OU SES ACCESSOIRES LE R SERVOIR EST CON U POUR SUBIR DES PRESSIONS DE SERVICE PARTICUL...

Page 22: ...AIL NE JAMAIS INHALER L AIR MIS PAR LE COMPRESSEUR QUE CE SOIT DIRECTEMENT OU AU MOYEN D UN DISPOSITIF RESPIRATEUR BRANCH AU COMPRESSEUR TRAVAILLER DANS UN ENDROIT O IL Y A UNE BONNE VENTILATION TRANS...

Page 23: ...EURSMINUTESAPR SLEURFONCTIONNEMENT NEPASTENTERD ATTEINDRELESCOMPOSANTESDERRI RELESGARDES DE PROTECTION ET NE PAS EFFECTUER DE L ENTRETIEN AVANT D AVOIR LAISS REFROIDIR L APPAREIL RISQUE PR VENTION UN...

Page 24: ...s Pression de red marrage 100 Pression d arr t 120 Pi3 min std 120 lb po2 2 4 Enregistr par U L oui Approuv par l ACNOR oui Pi3 min std Pieds cubes standard par minute une unit de mesure de d bit d ai...

Page 25: ...et le tube de sortie quand le compresseur atteint sa pression d arr t ou est arr t Si l air ne sort pas le moteur ne pourra pas d marrer Le d tendeur de pression permet au moteur de red marrer Quand l...

Page 26: ...all e selon les codes et ordonnances locales de fa on ce que le fil de masse soit enterr N UTILISEZ PAS UN ADAPTATEUR 2 Ne modifiez pas la fiche qui vous a t livr e Si elle n entre pas dans la prise d...

Page 27: ...Mettez le levier OFF AUTO sur OFF 8 Tournez le r gulateur dans le sens contraire des aiguilles d une montre et r glez la pression de sortie z ro 9 Enlevez l outil ou accessoire air comprim 10 Ouvrez...

Page 28: ...che Remontez la soupape de retenue tournez dans le sens des aiguilles d une montre 8 Replacez le tube d tendeur de pression et son raccord 9 Replacez le tube de sortie d air et resserrez les crous du...

Page 29: ...ou sale Une soupape de retenue d fectueuse causera des fuites d air continues au niveau du d tendeur de pression quand le r servoir est sous pression et que le compresseur est arr t Enlevez et nettoye...

Page 30: ...as d pressuris la culasse GUIDE DES PANNES Fuitedanslasoupapedes ret Soupape de s ret peut tre d fectueuse Maniez la soupape de s ret la main en tirant sur la rondelle Si la soupape fuit toujours remp...

Page 31: ...13 FR D22235 LISTE DE PI CES...

Page 32: ...14 FR D22235 SCH MA DU COMPRESSEUR...

Page 33: ...po de longueur 18 SSP 7811 Manchon filet pour tube de 1 4 de po de diam ext 19 SSP 9013 Ajout de tuyau 21 CAC 1245 Tube d tendeur de pression 22 SSP 6088 Raccord barbel 23 CAC 1244 Manchon de poign e...

Page 34: ...16 FR D22235 LA POMPE DU COMPRESSUER Serrez 100 120 po lbs Serrez 100 120 po lbs Serrez 7 10 pi lbs Serrez 42 48 po lbs 47 49 48 46 43 44 45 81 51 52 56 60 61 58 59 57 55 53 54...

Page 35: ...35 Ensemble de bielle Serrez la vis 30 45 lbs po 56 KK 4835 Manchon de cylindre encoche de position vers le moteur 57 MO 3025 2 Moteur 58 AC 0140 Excentrique 59 SSF 615 Vis de fixation 60 AC 0108 Vent...

Page 36: ...hat en cas de r paration durant la p riode de garantie Composez notre num ro de ligne de libre appel 1 800 888 2468 poste 2 pour obtenir l adresse du Centre de service apr s vente autoris le plus proc...

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