Sensata Dimensions 48M18-WBE Installation And Start-Up Manual Download

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10/06/11 Revision 1.1

Table of Contents

Table of Contents

............................................................................................................................... 2

1.0

Introduction ........................................................................................................................... 3

2.0

Safety Instructions .................................................................................................................. 4

2.1

Warning and Danger Symbols: .............................................................................................. 4

2.2

Battery Backup System (BBS) Precautions: ............................................................................. 4

2.3

Battery Precautions: ............................................................................................................. 5

3.0

BBS Physical Description .......................................................................................................... 6

3.1

LCD Panel Description: ......................................................................................................... 7

3.2

LCD Contrast Adjustment ...................................................................................................... 7

3.3

Dry Contact Relay Information ............................................................................................... 7

3.4

Main Sub Screens ................................................................................................................. 8

3.5

Keypad and LED’s ................................................................................................................. 9

3.6

Bypass Switch - 511020-2 (Closed Back) .............................................................................. 10

3.7

Bypass Switch 511020-1 (Open Back) .................................................................................. 10

4.0

Installation ........................................................................................................................... 11

4.1

BBS Components: ............................................................................................................... 11

4.2

Recommended Tools for Installation: ................................................................................... 11

4.3

Mounting the BBS ............................................................................................................... 12

4.3.1

Mounting the BBS Module: .................................................................................................. 12

4.3.2

Mounting the Manual Bypass Switch .................................................................................... 13

4.3.3

Mounting the Batteries ........................................................................................................ 13

4.4

Overall Wiring Diagram ......................................................................................................... 16

4.5

Wiring the BBS ..................................................................................................................... 17

4.5.1

Wiring Overview ................................................................................................................. 17

4.5.2

Combo Bypass Switch (511016-1 or 511016-2) Wiring ........................................................... 17

4.5.3

Temperature Compensation Cable Wiring ............................................................................. 17

4.5.4

Dry-Relay Contact Wiring .................................................................................................... 18

4.5.5

Self Test ............................................................................................................................ 18

4.5.6

External Fan ...................................................................................................................... 18

5.0

Start-Up ............................................................................................................................... 19

6.0

Adjustments ......................................................................................................................... 20

6.1

Sense Type ........................................................................................................................ 20

6.2

Transfer Points ................................................................................................................... 20

6.3

Timer Relay ....................................................................................................................... 20

6.4

Low Battery Relay .............................................................................................................. 20

7.0

Communications ~ Ethernet .................................................................................................. 21

7.1

Direct Connection ............................................................................................................... 21

8.0

Communications ~ RS-232 .................................................................................................... 23

8.1

Connecting the RS-232 Port .............................................................................................. 23

8.2

Terminal Setup ..................................................................................................................... 23

8.2.1

HyperTerminal Setup .......................................................................................................... 23

8.2.2

HyperTerminal Log File ....................................................................................................... 25

8.2.3

Other Terminal Emulation Setups ......................................................................................... 25

8.3

Using the BBS Communication Interface ................................................................................. 26

9.0

Maintenance ......................................................................................................................... 28

9.1

Preventive Maintenance: ..................................................................................................... 28

9.1.1

BBS Module Maintenance: ................................................................................................... 28

9.1.2

Battery Maintenance: .......................................................................................................... 28

9.2

Alarms & Faults .................................................................................................................... 29

Summary of Contents for Dimensions 48M18-WBE

Page 1: ...BATTERY BACKUP SYSTEMS Installation and Start Up Manual for Dimensions model 48M18 WBE 122192 10 06 11 Revision 1 1 ...

Page 2: ... Switch 13 4 3 3 Mounting the Batteries 13 4 4 Overall Wiring Diagram 16 4 5 Wiring the BBS 17 4 5 1 Wiring Overview 17 4 5 2 Combo Bypass Switch 511016 1 or 511016 2 Wiring 17 4 5 3 Temperature Compensation Cable Wiring 17 4 5 4 Dry Relay Contact Wiring 18 4 5 5 Self Test 18 4 5 6 External Fan 18 5 0 Start Up 19 6 0 Adjustments 20 6 1 Sense Type 20 6 2 Transfer Points 20 6 3 Timer Relay 20 6 4 Lo...

Page 3: ...We have put a lot of time and resource into this system to make it a product that you will be completely satisfied with Please read this manual completely before installation and operation Please see the Operation manual for detailed operation instructions Contact us by phone or email if you need assistance with this product We can be reached at 1 800 553 6418 http dimensions sensata com inverteri...

Page 4: ... in this area Use extreme caution 2 2 Battery Backup System BBS Precautions BBS produce hazardous voltages To avoid risk of harm or fire the unit must be properly installed There are no user serviceable parts inside do not remove the cover The BBS should not be mounted in a location that may be exposed to rain or spray The BBS should not be installed in a zero clearance enclosure Damage to the BBS...

Page 5: ...ngs watches jewelry or other conductive items before working near the batteries CAUTION Dispose of the batteries according to local regulations Do not incinerate batteries risk of explosion exists CAUTION Disconnect charging source prior to connecting or disconnecting wires to the battery terminals CAUTION Never let live battery wires touch the BBS the enclosure or any metal objects Fire and or an...

Page 6: ...to escape out of menu screens and settings 11 Inv Key Used to turn the inverter function On or Off 12 Navigation Keys Use these keys to easily navigate through the menu system 13 Battery Voltage Test Points Test jacks for measuring the battery voltage at the BBS 14 Ethernet Connector Connect to your network switch or laptop Built in web browser interface 15 Programmable Dry Relay Contacts These co...

Page 7: ...unter was reset Pressing both the right and left arrow keys simultaneously will reset both the event counter and the run time meter This will also reset the Buck and Boost meters on the Main Sub Screen 2 11 Run Time Meter The total amount of time the inverter has been on since the meter was last reset Pressing both the right and left arrow keys simultaneously will reset both the Backup event count...

Page 8: ...u to the Buck Boost Counter screen 1 Buck Event Counter The number of times that the BBS has been in Buck mode since the last time the counter was reset 2 Buck Run Time Meter The total amount of time the BBS has been in Buck mode since the meter was last reset 3 Boost Event Counter The number of times that the BBS has been in Boost mode since the last time the counter was reset 4 Boost Run Time Me...

Page 9: ...ion on the alarm 4 Esc key This key is used to escape from changing settings and to jump to higher menus 5 Inv key By pressing this key you can enable or disable the inverter of the BBS 6 Navigation keys Press these keys to navigate through the menu system You also use these keys to change values in the Configuration and System menus 7 Enter Key Pressing the Enter key will take you into menus and ...

Page 10: ... Relay Connector Connects to connector on BBS to drive the 30 amp relay 5 Bypass Switch Used to isolate the BBS system from external AC power during routine maintenance 6 AC Input Plug Cord Connects to BBS AC Output cord 3 7 Bypass Switch 511020 1 Open Back The function and features of the 511020 1 open back are the same as the 511020 2 closed back 1 3 2 4 5 6 Combined Manual Bypass Switch and 30 ...

Page 11: ...ase 1 Use this Cable Stay to keep your AC Input and AC Output cords locked in place 1 12 VDC 79 AH Group 24 AGM batteries 390003 or 12 VDC 105 AH group 31 batteries 390006 are available One quick connector battery cable assembly included with each BBS 4 Batt s 1 Cable 4 2 Recommended Tools for Installation Butt type and insulated connectors drill crimpers for insulated and non insulated connectors...

Page 12: ... to the side of the BBS using supplied 10 32 screws Mount assembly to the shelf using 20 hardware 2 Rack Mounting The BBS may either be mounted on our shelf brackets or with our mounting ears The ears may be attached to either the front or the rear of the unit Shelf Brackets 141271 Set Left Right Ears 141397 Set Left and Right Shelf Mount Brackets 141418 Set Left and Right ...

Page 13: ...l cause damage that is not covered under warranty a Refer to Figure 1 Page 14 Using one of the four quick connector wire sets provided connect the red wire to the positive post of the first battery Connect the black wire to the negative post of the same battery b Repeat the procedure on the second third and fourth battery respectively Connect the temperature compensation sense cable probe ring lug...

Page 14: ...14 10 06 11 Revision 1 1 FIGURE 1 Battery wiring Negative Black wire Positive Red wire Anderson Connector Quick Connector 80 Amp Fuse 12 VDC Battery ...

Page 15: ...1 Revision 1 1 FIGURE 2 48Vdc Battery wiring configuration 3 pin connector To BBS 12 Volt 12 Volt 12 Volt 12 Volt Temperature compensated sense wire Quick connector 80A Fuse 430064 Quick connector Quick connector ...

Page 16: ...g Diagram Overall Wiring Diagram To Signal Cabinet Fuse Anderson Connector 12 VDC 12 VDC 12 VDC 12 VDC 48M18 WBE 2 pin To Relay Control NEUTRAL GROUND AC Out AC In N BUS Combo Bypass Switch Cables are shown short for illustration purposes G BUS ...

Page 17: ...ity line hot black wire entering the cabinet Using the supplied red wire nut connect the A C utility line hot black wire to the black 10 gauge wire that is connected to the CMBPS 30ATR terminal labeled A C In e Connect the red 10 gauge wire from the CMBPS 30ATR terminal labeled A C Out to the cabinet A C utility line hot terminal disconnected in step d f Connect the CMBPS 30ATR neutral and ground ...

Page 18: ...C6 The factory default positions of the relays are C1 On Battery C2 On Battery C3 Low Battery C4 Low Battery C5 Timer C6 Timer Contact rating is 3A 125Vac Terminal blocks accept 12 to 22 awg wiring torque is 7 in lbs The relays may be programmed to trigger for any combination of the following options On Battery Low Battery set point is adjustable Timer time is adjustable Time Of Day Alarm Fault BB...

Page 19: ...he Configuration menu Select your battery type so that the correct charge is applied to your battery string The default setting is for AGM batteries a Then proceed to the next screen to enter your battery size and quantity This helps the battery percent indicator to reflect capacity based on your battery system The default setting is 79Ah and 4 batteries You can skip this part of the setup if this...

Page 20: ...he desired transfer point to change Normal or Generator You can then change the lower and upper transfer points The range of adjustment is 89 135Vac 6 3 Timer Relay The timer setting affects any relay that is configured for Timer The timer will start when the BBS enters Backup mode Once the BBS has been in Backup for the value of the timer any relay that is configured for Timer will be energized Y...

Page 21: ...e able to access the BBS by entering the IP address of the BBS into a web browser of a computer on the network 7 1 Direct Connection To connect directly to the BBS after you have set the above parameters you will need to follow one or both of the instructions listed below depending on your computer s configuration You will need an Ethernet crossover cable for both instructions Follow instruction s...

Page 22: ...t is not being used that you can leave as an alternate setting on your PC Enter the address in the IP Address and then enter the Subnet mask as shown below Click Ok twice Disconnect the crossover cable and reconnect 5 Wait one minute as the two devices negotiate the connection 6 Open a web browser and type in the BBS IP address 7 The BBS page should load If not check with your IT Administrator ...

Page 23: ...ure 15 When all setup has been completed this will be the HyperTerminal file name that can be accessed without having to re initialize the setting 3 The Connect To window shown in Figure 16 appears In the Connect using drop down box select COM1 or Direct to Com1 and click OK 4 The COM1 Properties window shown in Figure 16 appears Set each Port Settings field as shown in Figure 17 and click OK 5 Th...

Page 24: ...24 10 06 11 Revision 1 1 FIGURE 19 FIGURE 20 FIGURE 21 FIGURE 15 FIGURE 16 FIGURE 17 FIGURE 18 ...

Page 25: ...o designate the BBS When finished click the Start button The communication session will now be logged The file will be saved automatically upon exit of HyperTerminal 8 2 3 Other Terminal Emulation Setups If another terminal emulation software package is used the parameters in Table 4 will be needed to communicate with the BBS unit TABLE 4 Terminal Emulation Setting Emulation Type VT100 or compatib...

Page 26: ...us Configuration and System These menus will allow you to acquire status information configure the BBS view print save the Event Log and view print save the Self Test Report To make a change in configuration type in the number of the desired field to change and then press enter Some fields will toggle their values and others will take you to an entry screen to enter your data ...

Page 27: ...27 10 06 11 Revision 1 1 ...

Page 28: ...ptacles on this device 9 1 2 Battery Maintenance The BBS uses sealed maintenance free batteries Proper charging and limited cycling along with a proper battery environment will ensure a long battery life Servicing of batteries should be performed or supervised by authorized personnel at least four times a year A battery can present a risk of electrical shock and high short circuit current Before p...

Page 29: ...h a passed test or power cycle Fault List PROBE FLT CHGRDISABL The temperature compensation cable is disconnected or bad This will shut down the charger SELF TEST FAIL The Self Test Failed See log for reason why BATT LOW CUT OFF The battery voltage has dropped to the protective low cutoff point BATT VOLT HIGH The battery voltage is higher than what is safe for the battery OUTPUT VOLT HIGH The inve...

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