SEW-Eurodrive MOVIMOT MM..D Series, Operating Instructions Manual

Page 1: ...Drive Technology Drive Automation System Integration Services Compact Operating Instructions MOVIMOT MM D With DRS DRE DRP AC Motor Edition 01 2011 17068428 EN ...

Page 2: ...SEW EURODRIVE Driving the world ...

Page 3: ...earmotor installation 12 4 2 Installation of the MOVIMOT inverter close to the motor 14 4 3 Tightening torques 15 5 Electrical Installation 17 5 1 Installation instructions 17 5 2 Connection of the MOVIMOT drive 22 5 3 Connection between MOVIMOT and motor when mounted close to the motor 23 5 4 PC connection 26 6 Easy Startup 27 6 1 Important notes on startup 27 6 2 Description of control elements ...

Page 4: ...the detailed operating instructions before you start working with MOVIMOT MM D Observe the information instructions and notes in the detailed operating instructions and the AC Motors DR 71 225 315 operating instructions This is essential for fault free operation of MOVIMOT MM D and fulfillment of any rights to claim under guarantee The enclosed CD or DVD contains PDF files of the additional operat...

Page 5: ...te 1 2 3 Structure of the embedded safety notes Embedded safety notes are directly integrated in the instructions just before the descrip tion of the dangerous action This is the formal structure of an embedded safety note SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to prevent the danger Signal word Meaning Consequences if disregarded DANGER Imminent dan...

Page 6: ...es in the individual chapters of this documentation 2 2 General information Never install or start up damaged products Submit a complaint to the shipping company immediately in the event of damage During operation MOVIMOT drives can have live bare and movable or rotating parts as well as hot surfaces depending on their enclosure Removing covers without authorization improper use as well as incorre...

Page 7: ... 4 2 Hoist applications MOVIMOT inverters are suitable for hoist applications to a limited degree only see chapter Additional function 9 of the operating instructions MOVIMOT inverters are not designed for use as a safety device in hoist applications 2 5 Transportation storage You must observe the notes on transportation storage and proper handling Comply with the requirements for climatic conditi...

Page 8: ...rated MOVIMOT inverters must be equipped with additional moni toring and protection devices according to the applicable safety guidelines such as the law governing technical equipment accident prevention regulations etc Additional pro tective measures may be necessary for applications with increased potential risk Do not touch live components and power connections immediately after separation of t...

Page 9: ...ts are listed in the MOVIMOT Gearmotors catalog 9007199774918155 kW kW 01 1883410 3 MadeinGermany 76646Bruchsal Germany C V BR IP kg r min V Iso Kl Hz IM I A Nm eff Nm Hz Hz50 60 CT TEFC M L RF47DRE90L4BE2 MM15 MO 01 300123457 0002 06 1 5 16 22 166 54 1 5 50 85 2 02 M1 220 240 CLP CC VGB220 0 65I 13 31 380 500 155 F 3 5 50 1400 86 1 5 20 40 RF 47 DRE 90L4 BE MM15 MO Additional feature inverter 1 1...

Page 10: ...12668299 Status 10 12 A 10 10 12 02 08 444 Type MM15D 503 00 P 18215033 Eingang Input U f I T 30 40 C I 3 5A AC 4 0A AC f 50 60Hz D 76646 Bruchsal MOVIMOT Antriebsumrichter P Motor 1 5kW 2 0HP Drive Inverter Use 60 75 C copper wire only Tighten terminals to 13 3 in ibs 1 5 Nm Suitable for use on a circuit capable of delivering not more than 200 000 rms symmetrical amperes 500 volts maximum Integra...

Page 11: ...ion shows an example of the MOVIMOT inverter mounted close to the motor with corresponding nameplate 3 3 2 Type designation The following table shows the type designation of a MOVIMOT inverter mounted close to the motor 457921547 MM15D 503 00 0 P21A RO1A APG4 MM15D 503 00 0 P21A RO1A APG4 Plug connector For the connection to the motor Connection box design Adapter for mounting close to the motor 2...

Page 12: ... undamaged no damage caused by transportation or storage Ambient temperature corresponds to the specifications in chapter Technical Data of the MOVIMOT operating instructions Note that the temperature range of the gear unit may also be restricted see gear unit operating instructions The MOVIMOT drive must not be installed under the following harmful ambient con ditions Potentially explosive atmosp...

Page 13: ...ts Balance components that were subsequent mounted to the shaft with a half key out put shafts are balanced with a half key Existing condensation drain holes are sealed with plastic plugs Only open them if necessary Open condensation drain holes are not permitted If condensation drain holes are open higher enclosures are no longer possible 4 1 4 Installation in damp locations or in the open Observ...

Page 14: ...nstallation 4 2 Installation of the MOVIMOT inverter close to the motor The following figure shows the mounting dimensions for installing the MOVIMOT in verter close to the motor 458277771 Size Type A B 1 MM03D503 00 MM15D 503 00 MM03D233 00 MM07D 233 00 140 mm 65 mm 2 2L MM22D503 00 MM40D 503 00 MM11D233 00 MM22D 233 00 170 mm 65 mm A B M6 M6 ...

Page 15: ...n the MOVIMOT inverter using 3 0 Nm 27 lb in working diago nally across 4 3 2 Screw plugs Tighten screw plugs of potentiometer f1 and connection X50 using 2 5 Nm 22 lb in 4 3 3 Cable glands It is essential to observe the manufacturer s specifications for the cable glands 4 3 4 Blanking plug cable entries Tighten blanking plug screws with 2 5 Nm 22 lb in 458577931 458570379 322777611 ...

Page 16: ...Modular connection box For fastening the connection box on the mounting plate tighten screws using 3 3 Nm 29 lb in 4 3 6 Tightening torques for terminals Use the following tightening torques for terminals during installation 322786187 458605067 1 0 8 1 5 Nm 7 13 lb in 2 1 2 1 6 Nm 11 14 lb in 3 2 0 2 4 Nm 18 21 lb in 3 3 1 2 ...

Page 17: ...rating instructions 5 1 2 Permitted cable cross section of MOVIMOT terminals Power terminals Observe the permitted cable cross sections for installation Control terminals Observe the permitted cable cross sections for installation Power terminals Cable cross section 1 0 mm2 4 0 mm2 2 x 4 0 mm2 AWG17 AWG12 2 x AWG12 Conductor end sleeves For single assignment Only connect single wire conductors or ...

Page 18: ...ve in accordance with EN 61800 5 1 5 1 4 Line contactor Only use a contactor of utilization category AC3 EN 60947 4 1 as a line contactor WARNING Electric shock due to incorrect earth leakage circuit breaker type Severe or fatal injuries MOVIMOT can cause direct current in the protective earth In cases where an earth leakage circuit breaker is used for protection against direct or indirect contact...

Page 19: ...a PE connection cable with a minimum cross section of 10 mm2 or installing a second PE connection cable in parallel with the original PE connec tion WARNING Electric shock due to incorrect connection of PE Severe or fatal injuries The permitted tightening torque for the screw is 2 0 2 4 Nm 18 21 lb in Observe the following notes regarding PE connection Prohibited assembly Recommendation Assembly w...

Page 20: ... phase and phase to ground If safe electrical disconnection is required it must be implemented outside the unit for altitudes of 2000 m above sea level and higher safe electrical disconnection in accordance with EN 61800 5 1 In installation altitudes between 2 000 m to 4 000 msl the permitted nominal power supply voltages are reduced as follows By 6 V per 100 m for MM D 503 00 By 3 V per 100 m for...

Page 21: ...ltage is limited to 500 V Branch circuit pro tection Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any applicable local codes The max fuse rating is 25 A 600 V Motor overload protection MOVIMOT MM D is equipped with motor overload protection with a trip current ...

Page 22: ...e terminal for specific wiring dia grams 6 Ready signal contact closed ready for operation 7 BW braking resistor only for MOVIMOT drives without mechanical brake 8 Plug connector for connecting the options BEM BES Only CCW operation is enabled Setpoint specifications for CW opera tion cause standstill of the drive Drive is inhibited or is being brought to a standstill M 3 L1 L2 L3 PE K11 F11 F12 F...

Page 23: ...om SEW EURODRIVE to connect the MOVIMOT inverter with the motor The following designs are possible on the MOVIMOT side A MM P2 A RO A APG4 B MM P2 A RE A ALA4 The APG4 type results in the following connection options to the motor depending on the hybrid cable used Design A1 A2 A3 A4 MOVIMOT APG4 APG4 APG4 APG4 Motor Cable gland terminals ASB4 APG4 ISU4 Hybrid cable 0 186 742 3 0 593 076 6 0 186 74...

Page 24: ...n mounted close to the Electrical Installation The APG4 design results in the following connection options to the motor dependent upon the hybrid cable used Design B1 B2 MOVIMOT ALA4 ALA4 Motor Cable gland terminals ASB4 Hybrid cable 0 817 948 4 0 816 208 5 458688139 1 Connection via terminals B1 B2 ASB4 1 ALA4 ALA4 ...

Page 25: ... 0 817 948 4 and the corresponding motor terminals of the DR motor The following figure shows the connection of the hybrid cable to the terminal box of the DR motor DR motor terminal Wire color hybrid cable designation U1 Black U1 V1 Black V1 W1 Black W1 4a Red 13 3a White 14 5a Blue 15 1b Black 1 2b Black 2 PE connection Green yellow shield end internal shield 9007200445548683 1 BK 2 BK 1 1b 2b B...

Page 26: ...the connector into the diagnostic interface DANGER Danger of burns due to hot surfaces of the MOVIMOT drive especially the heat sink Severe injuries Wait for the MOVIMOT drive to cool down sufficiently before touching it The diagnostic interface can be connected to a PC using one of the following options USB11A with USB interface part number 0 824 831 1 UWS21B with serial interface RS 232 part num...

Page 27: ...e using a suitable cut off device before removing the MOVIMOT inverter Secure the drive against unintended re connection to the voltage supply Wait for at least 1 minute before removing the MOVIMOT inverter WARNING Danger of burns due to hot surfaces of the MOVIMOT drive especially the heat sink or external options Severe injuries Do not touch the MOVIMOT drive and external options until they have...

Page 28: ...m eter or the X50 diagnostics interface are installed incorrectly or not at all Damage to the MOVIMOT inverter After setting the setpoint make sure the screw plug of the setpoint potentiometer has a seal and screw it in Binary control Setting setpoint f1 f1 is selected via terminal f1 f2 X6 7 8 0 Control via RS 485 Setting maximum frequency fmax 1 Potentiometer setting 329413003 1 2 3 4 5 6 7 8 9 ...

Page 29: ... no more than 3 mm The force used for setting the DIP switches must not exceed 5 N 626648587 S1 1 2 3 4 5 6 7 8 Meaning Binary coding RS 485 unit address Motor pro tection Motor power rating PWM fre quency No load damping 20 21 22 23 ON 1 1 1 1 Off Motor one stage smaller Variable 16 8 4 kHz On OFF 0 0 0 0 On Motor adjusted 4 kHz Off S2 1 2 3 4 5 6 7 8 Meaning Brake type Brake released without ena...

Page 30: ...nverter to a motor with a lower power rating The nominal unit power is not affected When using a motor with a lower power rating the MOVIMOT inverter is one power level above the motor This is why you can increase the overload capacity of the drive A higher current can be provided briefly leading to higher torque ratings The aim of this switch S1 6 is to achieve short term utilization of the motor...

Page 31: ...ter 230 400 V Motor in connection Motor in connection kW 50 Hz1 1 On request SEW EURODRIVE provides the motor assignment of motors with 230 400 V 60 Hz or 266 460 V 60 Hz S1 6 OFF S1 6 ON S1 6 OFF S1 6 ON 0 25 DFR63L4 MM03D 503 00 MM03D 503 00 MM05D 503 00 0 37 DRS71S4 TH MM03D 503 00 MM05D 503 00 MM05D 503 00 MM07D 503 00 0 55 DRS71M4 MM05D 503 00 MM07D 503 00 MM07D 503 00 MM11D 503 00 0 75 DRS80...

Page 32: ...dard brake type Optional brake type S2 1 OFF S2 1 ON DR 63L4 BR03 DR 71S4 BE05 BE1 DR 71M4 BE1 BE05 DR 80S4 BE1 BE05 DRS80M4 BE2 BE1 DRE80M4 BE1 BE05 DRS90M4 BE2 BE1 DRE90M4 BE2 BE1 DRP90M4 BE1 BE2 DRS90L4 BE5 BE2 DRE90L4 BE2 BE1 DRP90L4 BE2 BE1 DRS100M4 BE5 BE2 DRE100M4 BE5 BE2 DRP100M4 BE2 BE5 DR 100L4 BE5 BE2 DR 100LC4 BE5 BE2 DRP112M4 BE5 BE11 DR 132S4 BE5 BE11 DRP132M4 BE5 BE11 MOVIMOT type i...

Page 33: ...tus Enable sta tus Error status Brake function R X6 11 12 L X6 9 10 f1 f2 X6 7 8 1 0 0 1 0 Unit enabled No unit error The MOVIMOT inverter controls the brake setpoint f1 1 0 0 1 1 Unit enabled No unit error The MOVIMOT inverter controls the brake setpoint f2 1 0 1 0 0 Unit not enabled No unit error Brake applied 1 1 1 Unit not enabled No unit error Brake applied 0 0 1 Unit not enabled No unit erro...

Page 34: ...t are not assigned 0 Bit 9 Bit 8 Not assign ed1 1 Reset Not assigned1 1 1 0 enable otherwise stop Virtual terminals for releasing the brake with out drive enable Virtual terminal for applying brake and inhibit ing output stage Stop control command Enable status Error status Status of bit 8 in control word Brake function Unit enabled No unit error no communication timeout 0 The MOVIMOT inverter con...

Page 35: ...en it is blocked If the drive is operated at the current limit for longer than 1 second when speed mon itoring is active S2 4 ON the MOVIMOT inverter trips the speed monitoring The status LED of the MOVIMOT inverter signalizes the error by slowly flashing red error code 08 This error only occurs when the current limit has been reached for the duration of the deceleration time 6 4 5 DIP switches S2...

Page 36: ...TICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint potentiometer or the X50 diagnostics interface are installed incorrectly or not at all Damage to the MOVIMOT inverter Make sure the screw plug of the setpoint potentiometer has a seal and screw it in WARNING Electric shock caused by dangerous voltages in the connection box Dangerous volt ages may still be present for...

Page 37: ...tpoint f2 Hz 5 7 10 15 20 25 35 50 60 70 100 3 4 5 6 7 8 INFORMATION The first speed can be changed infinitely variable during operation using the setpoint potentiometer f1 which is accessible from the outside Speeds f1 and f2 can be set independently of each other Switch t1 Detent setting 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 s 0 1 0 2 0 3 0 5 0 7 1 2 3 5 7 10 3 4 5 6 7 8 Inverter behavior Terminal...

Page 38: ...f the connected motor according to the illustration below For brake motors Do not install brake rectifiers inside the terminal box of the mo tor 6 6 2 Motor protection and direction of rotation enable The connected motor must be equipped with a TH For control via RS 485 the TH must be wired as follows 337879179 U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 483308811 A Both directions of rotation are enabled...

Page 39: ...When the MOVIMOT inverter is installed close to the motor the DIP switch S1 5 must be changed from the factory setting to ON 6 6 4 Braking resistor For motors without brake a braking resistor must be connected in the MOVIMOT connection box For brakemotors without BEM option no braking resistor may be connected to the MOVIMOT 483775883 TH SPS K1a X5 25 26 MOVIMOT 24V X6 1 2 3 R X6 11 12 L X6 9 10 K...

Page 40: ...esistor the external brak ing resistor BW and the brake must be connected as follows 6 6 5 Mounting the MOVIMOT inverter in the field distributor Follow the instructions in the corresponding fieldbus manuals when mounting the MOVIMOT inverter close to the motor in the field distributor 640731915 BW X1 13 X1 14 X1 15 X10 1 X10 2 X10 3 M 3 BE BR RD RD BK L1 L2 BK WH BU BU BEM 13 14 15 _ UIN UE 0 0 I...

Page 41: ...ries De energize the MOVIMOT drive using a suitable cut off device before removing the MOVIMOT inverter Secure the inverter against unintended re connection to the voltage supply Wait for at least 1 minute before removing the inverter WARNING Danger of burns due to hot surfaces of the MOVIMOT drive especially the heat sink or external options Severe injuries Do not touch the MOVIMOT drive and exte...

Page 42: ...NG Electric shock caused by dangerous voltages in the connection box Dangerous volt ages may still be present for up to one minute after disconnection from the power sup ply Severe or fatal injuries De energize the MOVIMOT drive using a suitable cut off device before removing the MOVIMOT inverter Secure the inverter against unintended re connection to the voltage supply Wait for at least 1 minute ...

Page 43: ... screw it in 9 Switch on the DC 24 V and the supply system voltage Activated Not activated Only CW direction of rotation is enabled Setting setpoints for CCW rotation will stop the drive Not activated Activated Only CCW direction of rotation is enabled Setting setpoints for CW rotation will stop the drive Not activated Not activated Unit is inhibited or drive brought to a stop 329413003 1 Potentio...

Page 44: ...el low Steady light Ready but unit inhibited 24 V power supply and supply voltage OK but no enable signal If drive does not run when enable signal is present check startup Yel low 2x flashing break Ready but manual oper ation without unit enable 24 V power supply and supply voltage OK Stop manual mode to activate automatic mode Green yel low Flashing with alternating colors Ready but timeout Fault...

Page 45: ...omatic mode Green yellow Flashing with alternating col ors Ready but timeout Faulty communication with cyclical data exchange Green Steady light Unit enabled Motor in operation Green Flashing evenly fast Current limit active Drive operating at current limit Green Flashes steadily Ready Standstill current function active Red 2x flashing break Error 07 DC link voltage too high Red Flashing slowly Er...

Page 46: ...If the timeout interval is 1 s for exam ple you can connect a maximum of 8 MOVIMOT drives as slaves for cyclical communication Reduce message cycle increase timeout interval or select message type acyclic DC link voltage too low supply system off was detected motor stops without error code Supply voltage not present Check supply system leads supply voltage and 24 V electronics supply voltage for i...

Page 47: ...ith 230 V supply Only the yellow green red and beige Drive ID mod ules are permitted for MOVIMOT with 230 V supply see chapter Drive ID module assignment Check correct the Drive ID module Incorrect startup selection MOVMOT with AS Interface old firmware combined with AS Interface Startup MOVIMOT with firmware version 15 Error code 11 Thermal overload of the output stage or internal unit error Heat...

Page 48: ...the motor motor protection active Set DIP switch S1 5 to ON Reset the error by switching off the DC 24 V supply voltage or resetting the error The power section is set incor rectly for the combination of MOVIMOT inverter and motor Check the setting of DIP switch S1 6 Reset the error by switching off the DC 24 V supply voltage or resetting the error Ambient temperature too high Lower ambient temper...

Page 49: ...o the higher level controller Error code 94 EEPROM checksum error Defective EEPROM Contact SEW Service Error code 97 Copy error DBG keypad or PC discon nected during the copy pro cess Before acknowledging the error load the factory set ting or the complete data record from the DBG key pad or the MOVITOOLS MotionStudio software Switching the 24 V supply volt age off and on during the copy ing proce...

Page 50: ...ke sure that the Drive ID module locks in place 6 Place the new MOVIMOT inverter onto the connection box and screw it on 7 Supply voltage to the MOVIMOT inverter 8 Check whether the new MOVIMOT inverter is functioning properly 519203595 1 2 1 INFORMATION When switching on the new inverter the first time after a unit replacement the 24 V supply must be connected for at least 10 seconds without inte...

Page 51: ... ZLWK 0DFKLQHU LUHFWLYH RZ 9ROWDJH LUHFWLYH 0 LUHFWLYH DSSOLHG KDUPRQL HG VWDQGDUGV 1 1 1 1 1 1 7KHVH SURGXFWV DUH LQWHQGHG IRU LQVWDOODWLRQ LQ PDFKLQHV 6WDUWXS LV SURKLELWHG XQWLO LW KDV EHHQ HVWDEOLVKHG WKDW WKH PDFKLQHU LQWR ZKLFK WKHVH SURGXFWV DUH WR EH LQFRUSRUDWHG FRPSOLHV ZLWK WKH SURYLVLRQV RI WKH DIRUHPHQWLRQHG 0DFKLQHU LUHFWLYH FFRUGLQJ WR WKH 0 LUHFWLYH WKH OLVWHG SURGXFWV DUH QRW LQGH...

Page 52: ...EURODRIVE Driving the world SEW EURODRIVE Driving the world www sew eurodrive com SEW EURODRIVE GmbH Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com ...