SEW movidrive md_60a, User Manual

Page 1: ...MOVIDRIVE MD_60A Absolute Positioning Edition 03 2001 Manual 1051 0117 EN...

Page 2: ...SEW EURODRIVE...

Page 3: ...zero 10 3 5 Process data assignment 11 4 Installation 13 4 1 Software 13 4 2 Basic unit with absolute encoder interface type DIP11A option 14 4 3 Bus installation 15 4 4 Connecting the limit switches...

Page 4: ...4 MOVIDRIVE MD_60A Absolute Positioning Documentation Safety and warning instructions...

Page 5: ...MOVIDRIVE MD_60A Absolute Positioning 5 2 1 Application fields 18...

Page 6: ...Positioning 2 2 Application examples Storage and retrieval unit for high bay warehouse Hoist 04430AXX Fig 1 Application example of a storage and retrieval unit for high bay warehouse 00786AXX Fig 2 Ap...

Page 7: ...MOVIDRIVE MD_60A Absolute Positioning 7 3 1 Pre requisites PC and software plus Licence Inverters motors and encoders...

Page 8: ...m possible travel distance 1 10 mm 26 2144 m mm 262 144 m m 262 144 m 04427AXX Fig 3 Data exchange via process data PA Process output data PE Process input data PA1 Control word PE1 Status word PA2 Ta...

Page 9: ...MOVIDRIVE MD_60A Absolute Positioning 9 3 3 Scaling of the drive Activating the absolute encoder 04429AEN Fig 4 Activating the absolute encoder...

Page 10: ...10 MOVIDRIVE MD_60A Absolute Positioning 3 4 Limit switches and machine zero Machine zero Software limit switches...

Page 11: ...Target position low PE3 Actual position low E Q Q PE PA PA1 PE1 PA2 PE2 PA3 PE3 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Reserved Controller inhibit enable Ramp selection Enable rapid stop Speed selectio...

Page 12: ...lt code Motor turning n 0 Inverter ready IPOS reference drive referenced Target position reached Brake released Fault warning CW limit switch CCW limit switch PE2 Actual position high PE3 Actual posit...

Page 13: ...MOVIDRIVE MD_60A Absolute Positioning 13 4 1 Software MOVITOOLS Licence 04431AEN Fig 6 MOVITOOLS window...

Page 14: ...OUT ENCODER IN RESOLVER IN SUPPLY OUT 24V SSI interface Gray code Absolute encoder Connection Positioning with DIP11A Absolute Encoder and Absolute Encoder Option manual Reference potential binary sig...

Page 15: ...F Net 1 2 3 4 5 P R O F I B U S PROCESS FIELD BUS Device Net MDV MDS X11 X12 S11 S12 X13 X10 X14 X15 ENCODER IN OUT ENCODER IN RESOLVER IN 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 1 2 3...

Page 16: ...d for cable type A up to 1500 kbaud to EN 50170 V2 DIN 19245 P3 Station address 0 125 can be set using DIP switch Default bus parameter Min TSDR for FMS DP or DP mode can be selected via DIP switch GS...

Page 17: ...be implemented in the PROFIBUS connector Station address 0 125 can be set using DIP switch GSD file SEW_6003 GSD DP identity number 6003 hex 24579 dec Weight 0 2 kg 0 44 lb 1 Green LED RUN 2 Red LED B...

Page 18: ...tems 2 4 green LED Diagnostic LEDs 3 1 red LED Diagnostic LED 4 9 pin sub D plug Remote bus input 5 9 pin sub D socket Remote bus output DFI INTERBUS S Module Ident 227 1 2 3 4 5 04435AXX Fig 11 Assig...

Page 19: ...Remote bus input 2 F SMA plugs Remote bus output 2 F SMA plugs Optically regulated FO interface Optical converter RS 485 FO possible Weight 0 2 kg 0 44 lb 1 DIP switch for process data length PCP leng...

Page 20: ...ination Can be switched on using DIP switch 120 Address range 0 63 can be selected via DIP switch Weight 0 2 kg 0 44 lb 1 Green LED TxD 2 Red LED RxD 3 DIP switch for setting the process data length a...

Page 21: ...ge 1 127 can be selected via DIP switch Weight 0 2 kg 0 44 lb 1 DIP switch for process data length module ID and baud rate 2 Display and diagnostic LEDs 3 DIP switch for switching the bus terminating...

Page 22: ...s section According to DeviceNet specification Bus termination Use of bus connectors with integrated bus terminating resistor 120 at the start and finish of the bus segment Address range which can be...

Page 23: ...12 AGND REF2 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 X12 X12 X12 DGND SC11 SC12 DGND SC11 SC12 DGND SC11 SC12 1 2 3 1 2 3 1 2 3 S 12 S 11 S 12 S 11 S 11 S 12 ON OFF ON OFF ON OFF y y y Controlunit Controlunit C...

Page 24: ...ute Positioning 4 4 Connecting the limit switches 04437AXX Fig 15 Connecting the limit switches CW Clockwise drive inverter X Travel distance LS CW Limit switch clockwise LS CCW Limit switch countercl...

Page 25: ...MOVIDRIVE MD_60A Absolute Positioning 25 5 1 General information Licence 5 2 Preliminary work 0 0 I...

Page 26: ...e Positioning 5 3 Starting the absolute positioning program General information Initial startup Fieldbus parameters 04440AEN Fig 16 Starting the absolute positioning program 04441AEN Fig 17 Setting th...

Page 27: ...MOVIDRIVE MD_60A Absolute Positioning 27 Scaling 04442AEN Fig 18 Setting the scaling 0 0 I...

Page 28: ...28 MOVIDRIVE MD_60A Absolute Positioning Limit switches ramps speeds and limits 04443AEN Fig 19 Setting limit switches ramps and speeds 0 0 I...

Page 29: ...MOVIDRIVE MD_60A Absolute Positioning 29 Saving changes Download Switching to the monitor 04444AEN Fig 20 Saving changes 04445AEN Fig 21 Download window 04446AEN Fig 22 Monitor Yes No 0 0 I...

Page 30: ...30 MOVIDRIVE MD_60A Absolute Positioning Repeating startup Monitor Controller in the monitor 04447AEN Fig 23 Absolute positioning monitor 0 0 I...

Page 31: ...NO RESPONSE DISPLAY FAULT IMM STOP FAULT EMERG STOP FAULT RAPID STOP FAULT IMM STOP WARNG EMERG STOP WARNG RAPID STOP WARNG P836 Response SBus TIMEOUT P813 SBus address 0 63 P816 SBus baud rate 125 k...

Page 32: ...32 MOVIDRIVE MD_60A Absolute Positioning 5 5 Starting the drive Operating modes Operating mode Control word Bit PA1 12 PA1 11 Jog mode 0 1 Automatic mode 1 1 Invalid 1 0 Invalid 0 0 0 0 I...

Page 33: ...MOVIDRIVE MD_60A Absolute Positioning 33 Jog mode Note 04448AEN Fig 24 Jog mode 0 0 I...

Page 34: ...34 MOVIDRIVE MD_60A Absolute Positioning Automatic mode Notes 04449AEN Fig 25 Automatic mode 0 0 I...

Page 35: ...e rapid stop 1 Start jog mode Jog PA1 2 Enable stop 2 Selection rapid speed PA1 11 Mode selection 3 Start jog mode Jog PA1 12 Mode selection PA1 9 Jog n1 Slow speed velocity PA1 10 Jog n2 Rapid speed...

Page 36: ...000 reached PA1 12 Mode selection 4 Position 75000 reached PA1 13 Speed selection PA1 14 Ramp selection n1 Reduced speed PA1 8 Start n2 Rapid speed velocity PA2 Target position high n3 Positioning spe...

Page 37: ...MOVIDRIVE MD_60A Absolute Positioning 37 Moving clear of limit switches...

Page 38: ...38 MOVIDRIVE MD_60A Absolute Positioning 6 2 Error information Reset Timeout active 02771AEN Fig 28 Reset with MOVITOOLS...

Page 39: ...MOVIDRIVE MD_60A Absolute Positioning 39 6 3 Error messages Display List of faults 01038AXX...

Page 40: ...witch connections Reprogram terminals 28 Fieldbus timeout Rapid stop No master slave communication took place within the configured response monitoring period Check master communication routine Extend...

Page 41: ...ng velocity or ramp Fit new absolute encoder 94 EEPROM checksum Immediate shut off Inverter electronics disrupted possibly due to EMC effect or fault Send the unit in for repair 95 DIP plausibility er...

Page 42: ...10 2000...

Page 43: ...10 2000...

Page 44: ...SEW EURODRIVE GmbH Co P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 http www sew eurodrive com sew sew eurodrive com...