SEW movifit mc, Operating Instructions Manual

Page 1: ...19484828_0115 Drive Technology Drive Automation System Integration Services Operating Instructions Decentralized Drive Controller MOVIFIT MC Edition 01 2015 19484828 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...3 2 Overview Connection configuration 13 3 3 EBOX active electronics unit 15 3 4 ABOX passive connection unit 16 3 5 MOVIFIT MC type designation 17 4 Mechanical installation 23 4 1 General information...

Page 4: ...p of MOVIFIT on the fieldbus 121 7 Operation 125 7 1 MOVIFIT MC status LEDs 125 8 Service 143 8 1 Unit diagnostics 143 8 2 Inspection maintenance 143 8 3 SEW electronics service 144 8 4 Shutdown 144 8...

Page 5: ...1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal...

Page 6: ...age Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1 2 3 Structure of embedded safety notes Embedded safety notes are directly integrated in...

Page 7: ...lity for defects is excluded 1 5 Other applicable documentation Note also the following documentation MOVIMOT MM D operating instructions DR 71 315 AC Motors operating instructions Manual of the field...

Page 8: ...hapters of this document 2 2 General information Never install or operate damaged products In the event of damage submit a com plaint to the shipping company immediately During operation the MOVIFIT u...

Page 9: ...s MOVIFIT may not perform any safety functions unless they are described and ex pressly approved For safety applications ensure that the information in the following publications is ob served For MOVI...

Page 10: ...T Perform electrical installation according to the pertinent regulations e g cable cross sections fusing protective conductor connection For any additional information refer to the applicable document...

Page 11: ...wed on Do not disconnect the EBOX of the MOVIFIT or any power plug connectors during operation Doing so can lead to dangerous electric arcs forming which can cause ir reparable damage to the unit fire...

Page 12: ...the MOVIFIT MC unit Up to 3 MOVIMOT drives may be connected using hybrid cables Voltage range of 3 x 380 to 500 V Integrated power distribution and line protection Optional maintenance switch Integra...

Page 13: ...OVIFIT MC for controlling up to 3 MOVIMOT drives ABOX MTA S01 001 Standard ABOX with terminals and cable bushings MTA S41 002 Hybrid ABOX with M12 for I Os MTA S51 001 Hybrid ABOX with M12 for I Os an...

Page 14: ...rcontec 3 MOVIMOT outputs on bottom and M12 for I Os and bus MTA G51 00 Hybrid ABOX with 3 circular connectors Intercontec 3 MOVIMOT outputs on front and M12 for I Os and bus MTA I61 001 Hybrid ABOX w...

Page 15: ...I 15 D o0 3 SY S F BU S F 24 V C 24 V S RU N EBOX MTM 00 X DI03 DI01 DI02 DI00 DI04 DI05 DI06 DI07 DI08 DI09 DI10 DI11 DI12 DO00 DI13 DO01 DI14 DO02 DI15 Do0 3 SY S F BU S F 24 V C 24 V S RU N MOVIFIT...

Page 16: ...Mounting rail 2 Connection to EBOX 3 Nameplate of the complete unit EBOX and ABOX 4 Internal nameplate of the ABOX 5 Protection cover 6 DIP switch S2 for bus address PROFIBUS and DeviceNet design onl...

Page 17: ...eplate of the MOVIFIT MC EBOX 1 2 3 MTM11A000 P10A 00 SO 01 1806763502 001 12 Status 15 13 11 5836399115 1 EBOX type designation 2 Serial number 3 Status field EBOX internal nameplate The following fi...

Page 18: ...IT MC controller 11 Series 11 Standard IP65 A Version A 000 Unit power Version MTM MOVIFIT MC P1 Fieldbus P1 PROFIBUS E2 PROFINET IO D1 DeviceNet E3 EtherNet IP Modbus TCP1 0 Function level 0 Classic...

Page 19: ...the MOVIFIT MC ABOX 1 2 MTM11A000 P10A 00 MTA11A 503 S011 M01 00 WHEN USED WITH MOVIMOT DRIVES IND CONT EQ 2D06 US LISTED 13470300171 1 EBOX type designation 2 ABOX type designation ABOX internal nam...

Page 20: ...arked with the FS logo for functional safety may be installed in safety applications For combinations of units without the FS logo consisting of indi vidual EBOX and ABOX the safety function must be d...

Page 21: ...12 for I Os push pull RJ45 for bus I51 Hybrid ABOX with circular connector Intercontec 3x MOVIMOT downward output M12 for I Os bus G51 Hybrid ABOX with circular connector Intercontec 3x MOVIMOT forwar...

Page 22: ...nnector M11 Stainless steel mounting rail M1S Stainless steel mounting rail and STO plug connector M2A Corrosion resistant mounting rail M2S Corrosion resistant mounting rail and STO plug connector 1...

Page 23: ...rt struc ture see Mounting position chapter Strictly observe all instructions referring to the technical data and the permissible conditions regarding the place of installation Use only the provided a...

Page 24: ...ing 2 25 The following figure depicts the approved mounting positions for MOVIFIT 0 90 90 90 2 1 2 0 9007204406580235 0 Mounting position 0 standard 1 Mounting position 1 tilted 2 Mounting position 2...

Page 25: ...is also valid for the corrosion resistant M2A mounting rail 1 Observe the minimum installation clearance so that the EBOX can be removed from the ABOX 2 Observe the minimum installation clearance requ...

Page 26: ...4 Mechanical installation Installation Operating Instructions MOVIFIT MC 26 For detailed dimension drawings refer to chapter Technical data Dimension draw ings 19484828 EN 01 2015...

Page 27: ...ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit 3 Observe the minimum downward clearance of 104 mm for all ABO...

Page 28: ...rts Risk of cutting or crushing injuries Secure sharp and protruding parts by using covers The installation may only be carried out by trained specialists 1 Bore the holes required for mounting at lea...

Page 29: ...T MC 29 3 Attach the ABOX to the screws using the mounting plate 1 2 9007200013306891 4 Tighten the screws CAUTION Risk of injury if the load falls Minor injuries Tighten at least 4 wall screws to ens...

Page 30: ...mounted correctly When the EBOX is removed from the ABOX moisture dust or foreign particles can damage the MOVIFIT unit Damage to the MOVIFIT unit Protect the ABOX and the EBOX when the unit is open...

Page 31: ...gasket in the EBOX creates a strong counterforce when closing the MOVIFIT unit The central opening closing mechanism may be damaged as a result Make sure that the gasket is properly seated in the gro...

Page 32: ...e stop using a tightening torque of 7 Nm EBOX ABOX 813384075 NOTICE If the torque is too high the central opening closing mechanism can be destroyed Tighten the retaining screw with a maximum tighteni...

Page 33: ...al installation Tightening torques Operating Instructions MOVIFIT MC 33 4 6 Tightening torques 4 6 1 Blanking plugs Tighten the blanking plugs included in the delivery with 2 5 Nm 758614667 19484828 E...

Page 34: ...el plat ed brass 18204783 M16 x 1 5 3 5 Nm to 4 5 Nm 18204791 M20 x 1 5 5 0 Nm to 6 5 Nm 18204805 M25 x 1 5 6 0 Nm to 7 5 Nm EMC cable glands stainless steel 18216366 M16 x 1 5 3 5 Nm to 4 5 Nm 182163...

Page 35: ...tallation planning taking EMC aspects into account INFORMATION This drive system is not designed for operation on a public low voltage supply system that supplies residential areas MOVIFIT units can c...

Page 36: ...or in the supply cable 3 2nd PE conductor via separate terminals 4 EMC compliant equipotential bonding for example using a ground strap HF litz wire Do not use the cable shields of data lines for equi...

Page 37: ...rding to EN 60947 4 1 to connect MOVIFIT drives Switch the MOVIFIT unit output with inhibited output stage only 5 3 2 Residual current device WARNING No protection against electric shock if an incorre...

Page 38: ...for all cross sections Assembly with solid connecting wire Permitted for cross section up to max 2 5 mm2 9007199577783435 1 M5 9007199577775243 2 5 mm M5 9007199577779339 1 Forked cable lug suitable f...

Page 39: ...for functional earth You can connect any existing grounding conductor in the 24 V connection lead 5 3 6 Meaning of the 24 V voltage levels MOVIFIT has a total of 4 different 24 V potential levels whi...

Page 40: ...an be supplied by 24V_C or 24V_S via jumpers at X29 or externally The required jumpers are included in the de livery WARNING Faulty connection of the safety relay or the safety controller can cause a...

Page 41: ...safety conditions specified in the MOVIFIT MC FC Functional Safety with Safety Option S12 manual Depending on the application the 24V_O voltage level is supplied by The 24V_C voltage level The 24V_S v...

Page 42: ...D n x 120 mA n x 2 9 W MOVIFIT SC motor starter 100 mA 2 4 W MOVIFIT FC inverter 180 mA 4 3 W 24V_O PROFIsafe option S11 100 mA 2 4 W S12A safety option 100 mA 2 4 W S12B safety option 100 mA 2 4 W Se...

Page 43: ...able shows the current and power demands of the components that must be taken into account when dimensioning the 24 V supply 24 V voltage lev el Component Current demand Power at VIN 24 V 24V_C MOVIFI...

Page 44: ...ing table shows the current and power demands of the components that must be taken into account when dimensioning the 24 V supply 24 V voltage lev el Component Current consump tion Power at VIN 24 V 2...

Page 45: ...g measures which reduce the line side overvoltage from category III to category II for the entire system 5 3 11 Power distribution and line protection MOVIFIT MC has an integrated motor protection swi...

Page 46: ...0 V Branch circuit protection Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electr...

Page 47: ...ameplate The UL certification only applies for operation on voltage supply systems with voltages to ground of max 300 V UL approval does not apply for operation on voltage supply systems with a non gr...

Page 48: ...s MOVIFIT MC 48 5 5 Standard ABOX MTA S01 00 5 5 1 Description The following figure depicts the Standard ABOX with terminals and cable bushings 2 1 3 9007200067288715 1 Maintenance switch 2 PE connect...

Page 49: ...00 Load disconnector and line protection integrated as standard The following figure shows the screw fittings and plug connectors of the standard ABOX for the different fieldbus interfaces M25 M16 M2...

Page 50: ...0 2 6 mm2 0 08 41 mm2 0 08 2 51 mm2 0 2 1 51 mm2 AWG 24 AWG 10 AWG 28 AWG 121 AWG 28 AWG 141 AWG 24 AWG 161 Current carrying ca pacity max contin uous current X1 32 A X20 16 A 20 A 10 A 10 A Length of...

Page 51: ...rectly without using a tool up to 2 cross section sizes below the rated cross section 2 Untreated flexible conductors or conductors with small cross sections cannot be directly inserted into the termi...

Page 52: ...es for PROFIBUS DP FMS order number 2 111 German or 2 112 English Installation recommendations for PROFIBUS order number 8 021 German or 8 022 English Apply the cable shield of the PROFIBUS cable as f...

Page 53: ...les specifically designed for connecting MOVIFIT and MOVIMOT see Hybrid cable chapter The cable shield of the hybrid cable must be connected across shield plates in the MOVIFIT ABOX as follows ABOX 90...

Page 54: ...Terminals for MOVIMOT drive 2 phase L1 to L3 4 X71 Terminals for MOVIMOT drive 1 24 V RS485 5 X81 Terminals for MOVIMOT drive 2 24 V RS485 6 X29 24 V distributor terminals 7 X30 X31 Fieldbus terminals...

Page 55: ...eldbus sys tem used The area dependent on the fieldbus is therefore depicted as hatched and is described in the following chapters X1 Line terminals power bus 1 11 1112 1213 1314 1415 1516 16 2 3 4 5...

Page 56: ...1 2 3 4 5 X81 1 2 3 4 5 X91 X7 1 2 3 4 X8 X9 1 11 12 13 14 15 16 2 3 4 5 6 1020202123 24 V supply terminal 24 V power bus No Name Function X20 1 FE Functional earth IN 2 24V_C 24 V supply continuous...

Page 57: ...1 RS485 connection for MOVIMOT 1 terminal RS 3 RS _MM1 RS485 connection for MOVIMOT 1 terminal RS 4 0V24_MM 0V24 reference potential for MOVIMOT 1 to 3 5 24V_MM 24 V supply for MOVIMOT 1 to 3 X8 1 PE...

Page 58: ...voltage jumpered with X20 2 2 0V24_C 0V24 reference potential continuous voltage jumpered with X20 3 3 24V_S 24 V supply switched jumpered with X20 5 4 0V24_S 0V24 reference potential switched jumper...

Page 59: ...03 switching signal 13 DI05 Digital input DI05 switching signal Encoder 1 connection track B 14 DI07 Digital input DI07 switching signal Encoder 2 connection track B 15 DI09 Digital input DI09 switchi...

Page 60: ...s CAN_H incoming 3 CAN_L SBus CAN_L incoming 4 24V_C_PS 24 V supply continuous voltage for peripheral 5 0V24_C 0V24 reference potential continuous voltage for peripheral jumpered with X20 3 11 CAN_GND...

Page 61: ...igital input F DI02 switching signal 3 F DO00_P Safety related digital output F DO00 P switching signal 4 F DO01_P Safety related digital output F DO01 P switching signal 5 F DO_STO_P Safety related d...

Page 62: ...I02 Safety related digital input F DI02 switching signal 3 F DO00_P Safety related digital output F DO00 P switching signal 4 F DO01_P Safety related digital output F DO01 P switching signal 5 F DO_ST...

Page 63: ...e Function X45 1 F DI00 Safety related digital input F DI00 switching signal 2 F DI02 Safety related digital input F DI02 switching signal 3 F DI04 Safety related digital input F DI04 switching signal...

Page 64: ...4 15 16 2 3 4 5 6 1 2 3 4 11 12 13 14 X1 1 2 3 4 5 1 2 3 4 1 2 3 4 X20 X71 X45 1 2 3 4 5 X81 11 1 2 3 4 5 12 13 14 15 31 32 33 34 35 21 22 23 24 25 1 2 3 4 5 X91 X7 1 2 3 4 X8 X9 S1 S2 1 2 3 1 2 3 X30...

Page 65: ...32 33 34 35 21 22 23 24 25 1 2 3 4 5 X91 X7 1 2 3 4 X8 X9 S3 X31 X30 1020662539 Function Ethernet connection PROFINET IO EtherNet IP Modbus TCP Connection type RJ45 Wiring diagram 1 8 900720160917466...

Page 66: ...X1 1 2 3 4 5 1 2 3 4 1 2 3 4 X20 X71 X45 1 2 3 4 5 X81 11 1 2 3 4 5 12 13 14 15 31 32 33 34 35 21 22 23 24 25 1 2 3 4 5 X91 X7 1 2 3 4 X8 X9 2 1 4 3 S2 1 2 3 4 5 X30 X11 Micro Style Connector 10206684...

Page 67: ...of the terminals refer to chapter Standard ABOX MTA S01 00 2 48 Customers cannot use terminal strip X25 in the ABOX because the described plug connectors are assigned to it 5 6 1 Description The foll...

Page 68: ...le for MOVIFIT MC MTM MTA11A 503 S41 00 Load disconnector and line protection integrated as standard The following figure shows the screw fittings and plug connectors of the hybrid ABOX M25 M16 M20 M1...

Page 69: ...M12 5 pole female A coded 2 X50 Diagnostic interface RJ10 female under the screw plug INFORMATION The built in M12 plug connectors have no specific alignment This is why you should only use straight M...

Page 70: ...BOX MTA S01 00 2 48 Customers cannot use terminal strips X25 X30 and X31 in the ABOX because the described plug connectors are assigned to them 5 7 1 Description The following figure shows the hybrid...

Page 71: ...s the screw fittings and plug connectors of the hybrid ABOX for the different fieldbus interfaces M12 A coded female M12 A coded female M20 M16 M12 B coded male female M25 M16 M20 M12 A coded female M...

Page 72: ...emale D coded 4 X12 Ethernet interface port 2 PROFINET IO EtherNet IP Modbus TCP M12 4 pole female D coded 5 X11 DeviceNet interface Micro style connector male A co ded 6 X21 X28 Digital inputs output...

Page 73: ...Customers cannot use terminal strips X25 X30 and X31 in the ABOX because the described plug connectors are assigned to them 5 8 1 Description The following figure shows the hybrid ABOX with M12 plug...

Page 74: ...available for MOVIFIT MC MTM MTA11A 503 S61 00 Load disconnector for line protection integrated as standard The following figure shows the screw fittings and plug connectors of the hybrid ABOX M12 A c...

Page 75: ...ed The following figure shows the plug connectors of the hybrid ABOX 3 X21 X24 3 X25 X28 4 X50 1 X11 2 X12 9007202824956043 1 X11 Ethernet interface port 1 PROFINET IO EtherNet IP Modbus TCP Push pull...

Page 76: ...minal strips X7 X71 X8 X81 X9 X91 X25 X30 and X31 in the ABOX because the described plug connectors are assigned to them 5 9 1 Description The following figure shows the hybrid ABOX with 3 circular co...

Page 77: ...nnectors of the hybrid ABOX for the different fieldbus interfaces M12 A coded female M12 A coded female M20 M16 M16 M20 M12 A coded female M12 A coded female M20 M16 M12 D coded female M20 M12 A coded...

Page 78: ...rt 2 PROFINET EtherNet IP Modbus TCP M12 4 pole female D coded 5 X11 DeviceNet interface micro style connector male A coded 6 X75 Connection for MOVIMOT drive 1 Intercontec 723 H Tec 7 3 pole female c...

Page 79: ...X7 X75 X8 X85 X9 X95 X25 X30 and X31 in the ABOX because the described plug connectors are assigned to them 5 10 1 Description The following figure shows the hybrid ABOX with 3 circular connectors In...

Page 80: ...IT MC MTM MTA11A 503 I61 00 MTA11A 503 G61 00 Load disconnector for line protection integrated as standard The following figure shows the screw fittings and plug connectors of the hybrid ABOX M12 A co...

Page 81: ...6 X21 X24 6 X25 X28 7 X50 4 X11 5 X12 MTA11A 503 G61 00 MTA11A 503 I61 00 1 X75 1 X75 X95 3 X95 3 X85 2 5798647691 1 X75 MOVIMOT drive 1 Intercontec 723 H Tec 7 3 pole female code 3 2 X85 MOVIMOT driv...

Page 82: ...cables are described in the following sections Specify the part number and length of the required cable in your order The number and type of required connection cables depend on the design of the uni...

Page 83: ...e front Wiring diagram PE A 1 B C 2 D E 3 F 6366545803 Assignment No Name Function PE PE PE connection A L1 Output phase L1 for MOVIMOT drive B L2 Output phase L2 for MOVIMOT drive C L3 Output phase L...

Page 84: ...s interface of the MOVIFIT unit I O variants MOVIFIT design Function level Fieldbus 6 DI 2 DI O Classic PROFIBUS DeviceNet 12 DI 4 DI O Technology PROFIBUS PROFINET IO EtherNet IP Modbus TCP Classic P...

Page 85: ...V24_S 4 DI04 DI05 DI06 DO00 DI07 DO01 5 n c n c n c n c 12 DI 4 DI O No X21 X22 X23 Encoder 1 connection X24 Encoder 2 connection 1 VO24 I VO24 I VO24 II VO24 II 2 DI01 DI03 DI05 Encoder track B DI07...

Page 86: ...h extension The Y adapter is available from different manufacturers 915294347 Manufac turer Escha Type WAS4 0 3 2FKM3 1180380683 Manufac turer Binder Type 79 5200 1180375179 Manufac turer Phoenix Cont...

Page 87: ...r is left to the X50 diagnostic interface The following table shows information about this connection Function Safety related digital output F DO_STO for safe torque off in the drive STO Connection ty...

Page 88: ...RNING Disablement of safety related disconnection of other drive units due to parasitic vol tages when using an STO jumper Severe or fatal injuries You may only use the STO jumper when all incoming an...

Page 89: ...input The following table shows information about this connection Function PROFIBUS input Connection type M12 5 pole male B coded Wiring diagram 4 3 2 5 1 Assignment No Name Function 1 res Reserved 2...

Page 90: ...table shows information about this connection Function PROFIBUS output Connection type M12 5 pole female B coded Wiring diagram 4 3 2 5 1 9007201609172107 Assignment No Name Function 1 5 V DC 5 V out...

Page 91: ...ows information about this connection Function DeviceNet interface Connection type Micro style connector male A coded Wiring diagram 2 1 5 4 3 9007201519559179 Assignment No Name Function 1 Drain Shie...

Page 92: ...wing table shows information about this connection Function PROFINET IO interface EtherNet IP interface Modbus TCP interface Connection type M12 4 pole female D coded Wiring diagram 2 4 3 1 9007201719...

Page 93: ...d 5 res Reserved 6 RX Receive line 7 res Reserved 8 res Reserved Connection cable NOTICE The RJ45 socket can be damaged by inserting commercially available RJ45 patch cables without push pull connecto...

Page 94: ...unit If an RJ45 socket is not occupied by a connector you must seal it with the follow ing closing plug Type Image Contents Part number Ethernet closing plug for Push pull RJ45 socket 10 pieces 182237...

Page 95: ...volution1 EI7C 24 pulses revolution 96 increments revolution1 1 with 4 fold evaluation Encoder monitoring and evaluation is possible with MOVIFIT function level Tech nology Installation Use a shielded...

Page 96: ...DI 00 DI 02 DI 03 DI 04 DI 05 DI 06 D O0 0 DI 07 D O0 1 SY S F BU S F 24 V C 24 V S RU N RU N PS MOVIFIT y y EI7 2 1 4 3 1 4 3 2 13262062859 1 24 V sensor supply VO24 2 Encoder input MOVIFIT track B...

Page 97: ...0V24V 11 12 13 14 15 16 18 17 5 1 2 1 3 4 6 7 8 X1 X29 X20 9007200277426827 1 Example for MOVIMOT inverters supplied by 24V_C 5 13 2 Connection example with two separate 24 V voltage circuits The foll...

Page 98: ...ine To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated using bus terminating resistors at the first and last stations The bus terminating resistor...

Page 99: ...nnectors They comply with the recommendations of PROFIBUS directive no 2 141 Connection technology for PROFIBUS To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment mu...

Page 100: ...IO EtherNet IP Modbus TCP INFORMATION This example is valid for ABOXes with PROFINET IO EtherNet IP or Modbus TCP interface The following figure shows the basic connection topology for Ethernet PROFI...

Page 101: ...ows a standard ABOX The connection can be made via a multiport or T connector Observe wiring in structions compliant with DeviceNet specification 2 0 To prevent malfunctions in the bus system due to r...

Page 102: ...urrents of up to 12 A with UL ap proval only up to 9 A MOVIFIT MC Connection cable Length Type Drive Standard ABOX MTA S01 00 Hybrid ABOX MTA S41 00 MTA S51 00 MTA S61 00 9007200067198859 Part number...

Page 103: ...s MOVIFIT MC 103 MOVIFIT MC Connection cable Length Type Drive Part number 08199744 Variable Type B MOVIMOT with cable glands Part number 08145172 30 m Part number 08145172 100 m Hybrid cable reel 30...

Page 104: ...TA I61 00 MTA G61 00 9007200067198859 Part number 18146155 Variable Type B MOVIMOT with AMA6 plug connector HD01AA04CA Part number 18147348 9007205621179531 Part number 18147321 9007205621164427 Part...

Page 105: ...o 12 A MOVIFIT MC Connection cable Length Type Drive Standard ABOX MTA S01 00 Hybrid ABOX MTA S41 00 MTA S51 00 MTA S61 00 9007200067198859 Part number 18112994 Variable Type B 2 5 MOVIMOT with AMA6 p...

Page 106: ...rid ABOX MTA I51 00 MTA G51 00 MTA I61 00 MTA G61 00 9007200067198859 Part number 18146147 Variable Type B 2 5 MOVIMOT with AMA6 plug connector HD01AA04CA Part number 18146163 Variable Type B 2 5 MOVI...

Page 107: ...ection With open cable end MOVIFIT side and plug connector MOVIMOT side The table shows the assignment of the following hybrid cables Part number 08199655 Part number 18100554 9007200340340363 Part nu...

Page 108: ...IFIT ABOX see the chapter Connecting MOVIMOT hybrid cables 2 53 Shield end Note the enabled direction of rotation Check to see if the required direction of rotation has been enabled on MOVIMOT R X6 11...

Page 109: ...e RS RS X71 4 X81 4 X91 4 White 0 V X71 5 X81 5 X91 5 Red 24 V 24 V The inner shields 2x are connected via shield plates in the ABOX see the chapter Connect ing MOVIMOT hybrid cables 2 53 Shield end P...

Page 110: ...verter via the PE terminal and the overall shield is connected via an EMC cable gland Note the enabled direction of rotation Check to see if the required direction of rotation has been enabled on MOVI...

Page 111: ...wiring in accordance with applicable national standards Check the grounding Check the insulation between the supply system cable and the DC 24 V cable Check the insulation between the supply system ca...

Page 112: ...ply with the installation notes Installation may only be carried out by qualified personnel WARNING Unit malfunction due to incorrect unit setting Severe or fatal injuries Observe the startup notes In...

Page 113: ...ed correctly both mechanically and electrically Appropriate safety measures prevent the drives from starting up unintentionally Appropriate safety measures must be taken to prevent risk of injury or d...

Page 114: ...into the diagnostic interface WARNING Risk of burns due to hot surfaces of the MOVIFIT or external options e g braking resistor Serious injuries Do not touch the MOVIFIT unit and external options unt...

Page 115: ...river with a blade width smaller than 3 mm The force used for setting the DIP switches must not exceed 5 N INFORMATION For information about the position of DIP switch S10 refer to the EBOX chapter Fo...

Page 116: ...2 3 4 5 6 7 8 9007200092252555 1 Example Address 17 2 Switch 8 Reserved Addresses 1 to 125 valid addresses Addresses 0 126 127 are not supported Function of S2 DIP switch for DeviceNet DeviceNet addr...

Page 117: ...S11 DHCP DEF IP res OFF res OFF ON 1 2 3 4 9007200422438795 S11 1 DHCP S11 2 DEF IP Status ON ON This combination of settings is not permitted ON OFF The MOVIFIT unit awaits the IP parameter being ass...

Page 118: ...07 Starting up the MOVIMOT drive For information refer to The chapter MOVIMOT startup The MOVIMOT MM D operating instructions 2 Starting up the MOVIFIT For information refer to The chapter Startup Gen...

Page 119: ...set setpoint potentiometer f1 to 10 for operation using MOVIFIT MC any other setting will result in incorrect scaling of the setpoint entries f1 1027808267 f1 5 Reinsert the screw plug in the MOVIMOT...

Page 120: ...V X6 1 2 3 Activated Not activated Only CW rotation is enabled Setpoint selections for CCW direction of rotation cause the drive to stop R X6 11 12 L X6 9 10 24V X6 1 2 3 Not activated Activated Only...

Page 121: ...OX S2 20 x 1 1 21 x 0 0 22 x 0 0 23 x 0 0 25 x 0 0 26 x 0 0 24 x 1 16 17 2 1 ON 1 2 3 4 5 6 7 8 9007200092252555 1 Example Address 17 2 Switch 8 Reserved Addresses 1 to 125 valid addresses Addresses 0...

Page 122: ...voltage s The associated control LEDs should now light up green Bus termination The bus terminating resistors are already installed in the ABOX and can be activated using switch S1 Bus termination ON...

Page 123: ...he MOVIFIT frequency in verter 3 Set DIP switch S11 2 DEF IP to ON S11 DHCP DEF IP res OFF res OFF ON 1 2 3 4 9007200422438795 This sets the address parameters to the following default values IP addre...

Page 124: ...MAC ID and baud rate The DeviceNet address is set with DIP switches S2 1 to S2 6 The Baud rate is set with DIP switches S2 7 to S2 8 S2 20 x 1 1 21 x 0 0 22 x 0 0 24 x 0 0 23 x 1 8 25 x 0 0 21 x 1 2...

Page 125: ...depicts examples of the PROFIBUS variants D I 0 3 D I 0 1 D I 0 2 D I 0 0 D I 0 4 D I 0 5 D I 0 6 D I 0 7 D I 0 8 D I 0 9 D I 1 0 D I 1 1 D I 1 2 D O 0 0 D I 1 3 D O 0 1 D I 1 4 D O 0 2 D I 1 5 D O 0...

Page 126: ...ead out the error status Eliminate the cause of error and acknowl edge this error Technology function level The following table shows the states of the SF USR LED LED Meaning Measure Off IEC program i...

Page 127: ...ding remedy 24V C LED The following table shows the states of the 24V C LED LED Meaning Measure Green Illuminated 24V_C continuous voltage is present Off 24V_C continuous voltage is not present Check...

Page 128: ...ses of the BUS F LED LED Meaning Measure Off MOVIFIT is exchanging data with the DP master data ex change Red Flashing The baud rate is detected How ever MOVIFIT is not being ad dressed by the DP mast...

Page 129: ...Illuminated MOVIFIT assembly hardware OK Green Illuminated If BUS F LED is off MOVIFIT operating correctly MOVIFIT is currently exchanging data with the DP master and all subordinate drive systems Gre...

Page 130: ...ossible cause Meaning Measure Off No error The number of bus errors is with in the normal range error active state Red Flashing 1 s cycle Bus warning The unit is performing a DUP MAC check and cannot...

Page 131: ...on in the master s scan list and start communica tion in the master Green Illuminated Online operation al mode and con nected Unit is online Connection is active established state Red Flashing 1 s cyc...

Page 132: ...rmed successfully A PIO connection is being es tablished with a master con figuring state Missing incorrect or incom plete configuration Check the unit config uration in the master Green Illuminated O...

Page 133: ...mode Unit is online DUP MAC check performed successfully A BIO connection is being es tablished with a master con figuring state Missing incorrect or incom plete configuration Check the unit config ur...

Page 134: ...of the BUS F LED LED Meaning Measure Off MOVIFIT is exchanging data with the PROFINET master data exchange Yellow Illumina ted flash ing The STEP 7 hardware configura tion contains a module that is no...

Page 135: ...ch on MOVIFIT again Replace EBOX if problem occurs several times Green Flashing Yellow Illumina ted flash ing MOVIFIT components hardware does not start Switch on MOVIFIT again Replace EBOX if problem...

Page 136: ...Off Off MOVIFIT not ready for oper ation No DC 24 V supply Check DC 24 V supply Switch on MOVIFIT again Exchange EBOX if problem occurs repeatedly Red green Flashing Red green Flashing MOVIFIT perform...

Page 137: ...communication Check the bus connection of MOVIFIT Check the master scanner Check all the cables in the Ethernet X Green Flashing No controlling connection X Green Illumina ted There is no controlling...

Page 138: ...the option specific LEDs for PROFIsafe option S11 In the fol lowing figure these LEDs are shown as dark In the sample figure the PROFIBUS version is shown with Technology function level D I 0 3 D I 0...

Page 139: ...al data exchange with the F Host Standard operating state Red Illuminated Error status in the safety part 24V_O supply voltage not avail able Read diagnostics in F Host Eliminate the cause of error an...

Page 140: ...own with Technology function level The figure shows an example of the LEDs for MOVIFIT with S12A safety option D I 0 3 D I 0 1 D I 0 2 D I 0 0 D I 0 4 A D I 0 5 B D I 0 8 D I 0 9 D I 1 0 D I 1 1 D I 1...

Page 141: ...the FDO LEDs LED Meaning Off F DO output is inactive switched off Yellow Illuminated F DO output is active Display test 2 s after reset Red Illuminated Error at output F DO INFORMATION The FDO LEDs ar...

Page 142: ...arameters not verified yet Perform verification of safety parameters Yellow Flashing Flash code for identification of the de vice during authentication entering the serial number in Assist S12 Green I...

Page 143: ...Inspection maintenance 8 2 1 MOVIFIT unit The MOVIFIT unit is maintenance free SEW EURODRIVE does not prescribe any inspection or maintenance work for the MOVIFIT unit 8 2 2 Motor The controlled motor...

Page 144: ...pplication Type of error Accompanying circumstances e g initial startup Your own presumption of what has happened Any unusual events preceding the problem etc 1 2 3 MTM11A000 P10A 00 SO 01 1806763502...

Page 145: ...r period you must close open cable bushings and cover ports with protective caps Make sure that the unit is not subject to mechanical impact during storage Observe the notes on storage temperature in...

Page 146: ...achine system in which they are installed are satisfied on the basis of the EMC directive 2004 108 EC For detailed information on EMC compliant installation re fer to the publication Electromagnetic C...

Page 147: ...Maximum permitted vibration and impact load According to EN 50178 Degree of protection IP65 in accordance with EN 60529 MOVIFIT housing closed and all cable bushings and plug connections sealed Type...

Page 148: ...IIN 750 mA typically 450 mA with 3 connected MOVIMOT units Electrical isolation Separate potentials for Fieldbus connection X30 X31 floating SBus connection X35 1 3 floating 24V_C for DI00 to DI11 di...

Page 149: ...to EN 61131 2 interference voltage proof and short circuit proof Rated current Permitted total current Internal voltage drop 500 mA per group 2 A 1 A at ambient temperatures above 30 C max 2 V Potenti...

Page 150: ...EW units CAN bus to CAN specification 2 0 parts A and B Connection technology Terminals M12 Transmission technology according to ISO 11898 Bus termination 120 terminating resistor can be activated usi...

Page 151: ...ximum line length 9 6 kBd 1200 m 19 2 kBd 1200 m 93 75 kBd 1200 m 187 5 kBd 1000 m 500 kBd 400 m 1 5 MBd 200 m 12 MBd 100 m To extend the length several segments can be coupled using repeaters The max...

Page 152: ...ame GSDML V2 2 SEW MTX jjjjmmtt xml GSDML V2 1 SEW MTX jjjjmmtt xml Bitmap file name SEW MTX Classic bmp SEW MTX Technology bmp EtherNet IP interface EtherNet IP Function level Technology Automatic ba...

Page 153: ...Vendor ID 013Bhex Supported services FC3 FC16 FC23 FC43 DeviceNet interface DeviceNet Function level Classic Technology Protocol variant Master slave connection set with polled I O and bit strobe I O...

Page 154: ...tor insulation TPE E polyester TPE E polyester Conductor Bare E Cu litz wire extra fine wires with individual wire 0 1 mm Shield Tinned E Cu wire Tinned E Cu wire Overall diameter 13 2 13 8 mm 14 4 15...

Page 155: ...nd high torsional load for a length of 3 m Please contact SEW EURODRIVE in such cases 9 7 4 Thermal properties Processing and operation 30 to 90 C current carrying capacity according to DIN VDE 0298 4...

Page 156: ...e Part number M12 plug for plug connector with male thread made of stainless steel 10 pieces M12 x 1 0 18202799 M12 plug for plug connector with female thread made of stainless steel 10 pieces M12 x 1...

Page 157: ...4 min 50 12 37 5 15 140 280 334 4 66 1 179 7 25 6 317 3 Z Z 140 min 191 2 27021598603385995 1 The clearance of 104 mm below is only necessary for ABOXes with circular connector Intercontec mo tor outp...

Page 158: ...5 304 1 min 40 min 104 min 50 12 334 4 Z M11 Z 40 50 50 1 min 191 2 9007202920497803 1 The clearance of 104 mm below is only necessary for ABOXes with circular connector Intercontec mo tor output poin...

Page 159: ...inting downward The following figure shows the minimum installation clearance of the hybrid ABOX with circular connector Intercontec and motor output pointing downward 104 2 75 R75 1 113 3602880178779...

Page 160: ...pointing forward The following figure shows the minimum installation clearance of the hybrid ABOX with circular connector Intercontec and motor output pointing forward 1 R75 2 191 75 127 9007204023573...

Page 161: ...sole responsibility that the units of the series MOVIFIT FC MOVIFIT MC are in conformity with Machinery Directive 2006 42 EC This includes the fulfillment of the protection targets for electrical powe...

Page 162: ...he series MOVIFIT FC MOVIFIT MC in combination with S11 PROFIsafe are in conformity with Machinery Directive 2006 42 EC This includes the fulfillment of the protection targets for electrical power sup...

Page 163: ...ve 2004 108 EC 4 Applied harmonized standards EN ISO 13849 1 2008 5 EN 61800 5 2 2007 EN 61800 5 1 2007 EN 61800 3 2007 A1 2012 1 The products are intended for installation in machines Startup is proh...

Page 164: ...eurodrive de West SEW EURODRIVE GmbH Co KG Siemensstrasse 1 40764 Langenfeld near D sseldorf Tel 49 2173 8507 30 Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 hour availability...

Page 165: ...urodrive be Brazil Production plant Sales Service S o Paulo SEW EURODRIVE Brasil Ltda Avenida Am ncio Gaiolli 152 Rodovia Presi dente Dutra Km 208 Guarulhos 07251 250 SP Brazil SAT SEW ATENDE 0800 770...

Page 166: ...2670 Greve Denmark Tel 45 43 9585 00 Fax 45 43 9585 09 http www sew eurodrive dk sew sew eurodrive dk Ivory Coast Sales Abidjan SICA Soci t Industrielle Commerciale pour l Afrique 165 Boulevard de Mar...

Page 167: ...Dublin 11 Ireland Tel 353 1 830 6277 Fax 353 1 830 6458 info alperton ie http www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Ahofer Str 34B 228 58858 Holon Israel Tel 972 3 5599511 Fax 972 3...

Page 168: ...l B P 80484 Bourj Hammoud Beirut Lebanon Tel 961 1 510 532 Fax 961 1 494 971 ssacar inco com lb After Sales Service service medrives com Sales Jordan Ku wait Saudi Arabia Syria Beirut Middle East Driv...

Page 169: ...nz sales sew eurodrive co nz Christchurch New Zealand SEW EURODRIVE NEW ZEALAND LTD 10 Settlers Crescent Ferrymead Christchurch New Zealand Tel 64 3 384 6251 Fax 64 3 384 6455 sales sew eurodrive co n...

Page 170: ...Sialco Trading SRL str Brazilia nr 36 011783 Bucuresti Romania Tel 40 21 230 1328 Fax 40 21 230 7170 sialco sialco ro Russia Assembly plant Sales Service St Petersburg ZAO SEW EURODRIVE P O Box 36 RUS...

Page 171: ...3184 71 http www sew eurodrive es sew spain sew eurodrive es South Africa Assembly plants Sales Service Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Eurodrive House Cnr Adcock Ingram and Aerodrome R...

Page 172: ...cz Tunisia Sales Tunis T M S Technic Marketing Service Zone Industrielle Mghira 2 Lot No 39 2082 Fouchana Tel 216 79 40 88 77 Fax 216 79 40 88 66 http www tms com tn tms tms com tn Turkey Assembly pla...

Page 173: ...Fax 58 241 838 6275 http www sew eurodrive com ve ventas sew eurodrive com ve sewfinanzas cantv net United Arab Emirates Sales Service Sharjah Copam Middle East FZC Sharjah Airport International Free...

Page 174: ...00 description 76 MTA G51 00 designs 77 MTA G51 00 variants 77 MTA G61 00 description 79 MTA G61 00 designs 80 MTA G61 00 variants 80 MTA I51 00 description 76 MTA I51 00 designs 77 MTA I51 00 variant...

Page 175: ...A I61 00 80 Device identification ABOX 19 EBOX 17 DeviceNet Addressing 116 Baud rate 116 Interface 153 LEDs 130 Setting the baud rate 124 Setting the MAC ID 124 Startup 124 Technical data 153 Topology...

Page 176: ...nnection 61 I O terminal with S12A safety option connection 62 I O terminal with S12B safety option connection 63 I O terminal connection 59 Inputs 149 Inspection 143 Installation 10 Installation elec...

Page 177: ...3 Topology 100 Modbus TCP terminal connection 65 Mounting position permitted 24 MOVIFIT MC Startup 118 MOVIMOT terminal connection 57 MTA G51 00 Connecting hybrid cables 53 Connection for 24 V distrib...

Page 178: ...tic interface connection 60 MTA S41 00 Additional installation instructions 50 Conductor end sleeves 50 Designs 68 Variants 68 Connecting hybrid cables 53 Connection for 24 V distributor terminal 58 C...

Page 179: ...connection 98 PROFIBUS interface 151 PROFIBUS terminal connection 64 PROFINET IO Interface 152 LEDs 134 Startup with 123 Technical data 152 Topology 100 PROFINET terminal connection 65 PROFIsafe LEDs...

Page 180: ...therNet IP terminal 65 Connection of I O terminal with S12A option 62 Connection of I O terminal with S12B option 63 Connection of line terminal 55 Connection of MOVIMOT terminal 57 Connection of PROF...

Page 181: ...aste disposal 145 Wiring check 111 X X1 line terminals 55 X11 DeviceNet plug connector 91 X11 Ethernet plug connector 92 93 X11 PROFIBUS plug connector input 89 X12 Ethernet plug connector 92 93 X12 P...

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Page 184: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG P O Box 3023 76642 BRUCHSAL GERMANY Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...