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Rotarybolt

 Z

03

 Electronic Safe Lock

 

 

Installation Instructions

Copyright

©

 2006, Sargent & Greenleaf

Document 630-689ENG

Revised 1/2/2007

Mounting Considerations:

•  Sargent & Greenleaf Rotarybolt Z

03

 electronic safe locks are designed to use the same mounting screw 

locations as common S&G mechanical and electronic safe locks. In many instances it can easily be 
mounted in place of these locks.

•  The Rotarybolt Z

03

 lock is available in left-hand and right-hand models. The illustrations on page 2 will 

help you determine which one you need for your particular application.

•  The keypad diameter is approximately 3 ¾ inches (95.2 mm), which 

allows mounting in  applications where limited space is a consideration.

•  The lock can be used with either a one-battery or two-battery style 

keypad. To meet VdS requirements, the one-battery keypad must 
be installed using the included one-way security screw. If the two-
battery style of keypad is used, it must be the tamper resistant model 
(61KP-201) to meed VdS requirements. Standard installations do 
not require the security screw for one-battery keypads, or they can be 
accomplished using the non-tamper two-battery keypad (61KP-101 or 
61KP-105).

•  A fresh Duracell

®

 alkaline battery should be installed in the keypad, and 

the keypad should be connected to the lock to check for proper operation 
prior to installation. Follow the procedures outlined in the operating 
instruction booklet.

• Modifications to the lock are not recommended and will void the manufacturer’s warranty.
•  A minimum distance of .150 inch (3,8 mm) is recommended between the end of the lock case 

containing the bolt and the safe’s blocking bar or cam plate (which is normally blocked by the extended 
lock bolt). Maintaining this clearance will allow the lock to achieve optimum performance.

•  Personal data that can be directly related to a code holder, such as a birth date, street number, or phone 

number, should not be used in creating a lock code. Avoid codes that can be easily guessed.

Note:  This lock has been Listed by Underwriters Laboratories for use with the following S&G keypad(s): 

6120-0XX, 6120-2XX, 6160-2XX (IP Series), 61KP-1XX, 61KP-2XX, 6130-4XX, 6130-5XX

Sargent & Greenleaf, Inc.

A Wholly Owned Subsidiary of Stanley Security Solutions, Inc.
PO Box 930, Nicholasville, Kentucky 40340-0930 USA
Phone (859) 885-94
Phone (800) 826-7652
FAX (859) 887-2057
FAX (800) 634-4843

Sargent & Greenleaf S.A.

9, chemin du Croset

024 Ecublens, Switzerland

Phone +4-2 694 34 00

FAX +4-2 694 34 09

Summary of Contents for Rotarybolt Z03

Page 1: ...er two battery keypad 61KP 101 or 61KP 105 A fresh Duracell alkaline battery should be installed in the keypad and the keypad should be connected to the lock to check for proper operation prior to installation Follow the procedures outlined in the operating instruction booklet Modifications to the lock are not recommended and will void the manufacturer s warranty A minimum distance of 150 inch 3 8...

Page 2: ...is being turned to unlock the safe The four locks immediately below are all the same left hand model Model 2003 300 Rotarybolt Z03 Each is shown in one of the four standard mounting positions Each is depicted as it would be seen by looking at the back inside of the safe door RIGHT HAND MODEL 2003 200 MOUNTED VERTICAL DOWN RIGHT HAND MODEL 2003 200 MOUNTED VERTICAL UP RIGHT HAND MODEL 2003 200 MOUN...

Page 3: ...wer your lock for approximately 8 000 openings when used without the time delay feature Installation Step 1 Remove the existing lock if one is present The mounting plate should be smooth and flat with either 1 4 20 or M6 mounting screw holes The wire channel spindle hole must have a minimum diameter of 5 16 inch Step 2 Use a reamer or file to remove any sharp edges from the wire channel spindle ho...

Page 4: ...mm between the end of the lock case and the blocking bar of the safe s boltwork The gap to be measured is indicated by the space between the arrows Step 5 Pictured is an installation that requires attachment of the safe manufacturer s relock device plate to the lock cover using the cover screws or a suitable substitute If your situation is similar be sure the thickness of the relock device plate i...

Page 5: ...ed position which places pressure on the side of the lock bolt It could prevent the lock from opening Step 7 The boltwork bind has been relieved by removing a small amount of material from the right side of the blocking bar s bolt opening When the safe s boltwork is fully thrown to the locked position there is air space on all sides of the lock s bolt BIND CLEARANCE ...

Page 6: ... up it will snap into position Step 8 The keypad comes with two pairs of mounting screws The silver colored pair is 8 32 and the reddish pair is M4 metric Determine which pair fits the keypad mounting screw holes in your safe s door then discard the other pair Bring the lock cable through the center hole in the mounting base then securely fasten the keypad base to the safe door as shown Note The f...

Page 7: ...d be routed inside the keypad assembly as shown in the left hand photo The battery wires should be routed as shown in the right hand photo Proper cable placement keeps wires from being crushed or pinched when the keypad is installed TAMPER SCREW PHILLIPS SCREW Step 11 Plug the end of the lock cable into the receptacle on the underside of the keypad Note that there are offset raised ridges on two s...

Page 8: ... holding it forward rotate the ring counterclockwise slightly It will then pull forward revealing the battery compartment The ring does not separate from the base You can now gently pull the battery connector out of its compartment Step 16 Snap a 9 volt alkaline battery onto the connector S G strongly recommends Duracell brand alkaline batteries as they deliver the best performance in Sargent Gree...

Page 9: ...e Step 18 Once the ring is against the base rotate it clockwise slightly until the spring loaded tab clicks back into place The ring should now be locked into place Step 19 The installation is complete Do not close the safe door until the lock has been successfully operated at least three times in a row Refer to the operating instructions that were packaged with your lock ...

Page 10: ...page 10 Model Z03 Dimensions 3 357 85 3 mm 1 084 27 5 mm 2 403 61 0 mm 1 202 30 5 mm 0 459 11 7 mm 1 090 27 7 mm 0 313 8 0 mm 0 289 7 3 mm ...

Page 11: ...stand at least 225 lbs 1000 Newtons Maximum Bolt Side Pressure safe and container boltwork or locking cam designs must never apply more than 225 lbs 1000 Newtons of side pressure on the lock bolt Mounting Environment The lock body is designed to be mounted inside a secure container The container must be constructed to offer protection against physical attack directed at the lock The amount of prot...

Page 12: ...Stanley Security Solutions Inc PO Box 930 Nicholasville Kentucky 40340 0930 USA Phone 859 885 9411 Phone 800 826 7652 FAX 859 887 2057 FAX 800 634 4843 Sargent Greenleaf S A 9 chemin du Croset 1024 Ecublens Switzerland Phone 41 21 694 34 00 FAX 41 21 694 34 09 ...

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