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MAINTENANCE

1.  Always maintain the pump in a clean condition, checking regu-

larly for loose bolts etc.

2.  Clean the air filter once every 50 hours of use (or more often in 

unusually dusty conditions) as follows. Clean the foam filter ele-
ment with domestic detergents and clean the mesh element by 
knocking against a solid object or blow out any dust with a high 
pressure air jet. Never operate the pump without the air cleaner 
installed as this would cause premature wear to the engine.

3.  Replace the spark plug after the first month or every 50 hours 

of use. Check when installing that the spark plug has the cor-
rect clearance by measuring with a feeler gauge and adjusting 
the side electrode as required. Clearance should be 0.70-
0.80mm. The recommended spark plug is RK34200/168F.

CHANGING THE OIL

The oil in the engine should be changed after the first 20 hours use 
and thereafter every 6 months or 100 running hours. Remove the 
dipstick and drain plug and then drain the oil. Re-fill and check the 
level.

ENVIRONMENTAL PROTECTION

One of the most damaging sources of pollution is oil. Do not throw 
away used oil with domestic refuse or flush down a sink or drain. 

Take it to your local waste disposal site.

STORAGE & HANDLING

After use, drain the pump body whenever there is danger of free-
ing, and if the pump has been used with contaminated or salty 
water, It should be thoroughly flushed with clean water following
use, both inside and out and drained before replacing the drain 
plug. Always transport the pump with the fuel cock turned off and 
keep the unit level to prevent any fuel from spilling.

If the pump is not to be used for some time, it should be flushed 
thoroughly with clean water, and drained completely before storing 
in a clean dry environment. Additionally, it should be prepared
as follows:

1.  Drain the fuel tank and carburettor completely by opening the 

drain plug in the carburettor float chamber and draining all 
remaining fuel into a suitable container ensuring the fuel shutoff 
valve is open.

2.  Remove the spark plug, and pour 2-3 teaspoons of light oil into 

the cylinder through the spark plug hole.

3.  Pull the starter recoil rope slowly 2 or 3 times so that the oil is 

deposited on the cylinder walls and replace the spark plug. For 
longer term storage, use the starter to turn the engine until 
the triangle mark on the starter wheel lines up with the starter 
screw hole. In this location both the inlet and exhaust valves are 
closed which may prevent the engine from suffering internal 
corrosion during storage.

WWW.SGS-ENGINEERING.COM

Summary of Contents for SWP80

Page 1: ...FOR YOUR SAFETY PLEASE READ THESE INSTRUCTIONS CAREFULLY AND RETAIN THEM FOR FUTURE USE OWNER S MANUAL SWP80 PETROL WATER PUMP ...

Page 2: ...other solids from being drawn up which could cause severe damage to the pump 4 ALWAYS keep the machine itself dry and well clear of water discharge 5 ALWAYS use only replacement parts supplied by the manufac turer The use of non standard parts could be hazardous 6 ALWAYS use at least 1ft 300mm of flexible hose to make plumbing connections to the pump Rigid piping may put stress on the pump causing...

Page 3: ...eplace the dipstick filler cap NOTE The unit is fitted with a low oil sensor which will stop the engine if the oil level drops below the safe level to avoid internal damage Refer to troubleshooting section ADDING FUEL Fill the fuel tank with unleaded petrol or check the level by open ing the fuel cap and topping up as required Located within the fuel tank is a strainer Check this filter periodical...

Page 4: ...d engine move the choke lever to the CLOSED position To restart a warm engine leave the choke lever in the OPEN position STARTING THE ENGINE 4 Move the throttle lever away from the SLOW position about 1 3 of the way toward the FAST position 5 Turn the ignition switch to the ON position WWW SGS ENGINEERING COM ...

Page 5: ...s controlled by adjusting engine speed Moving the throttle lever in the FAST direction will increase pump output and mov ing the throttle lever in the SLOW direction will decrease pump output 9 To stop the engine in an emergency simply turn the ignition switch to the OFF position Under normal conditions use the following procedure a Move the throttle lever to the SLOW position b Turn the ignition ...

Page 6: ...prevent large stones etc from being drawn up which could cause severe damage Keep the strainer clean If it is likely to clog with dirt or debris proceed by either a Preparing a bed of stones on which to rest the strainer b Tying the strainer so that it stays off the bottom of the pit pond or excavation c Tie the strainer inside a basket or bucket 4 Remove the filler plug on top of the pump case an...

Page 7: ...it to your local waste disposal site STORAGE HANDLING After use drain the pump body whenever there is danger of free ing and if the pump has been used with contaminated or salty water It should be thoroughly flushed with clean water following use both inside and out and drained before replacing the drain plug Always transport the pump with the fuel cock turned off and keep the unit level to preven...

Page 8: ...repairs as necessary check repair connections as required Blocked inlet hose Clean strainer ensure it is not submerged in mud or sediment etc Ensure there are no kinks in delivery hose Engine speed too low Increase engine speed Damaged impeller Renew impeller after dismantling pump Air leaks through dam aged seal Renew seal PROBLEM CAUSE SOLUTION Low output from pump Engine speed too low Increase ...

Page 9: ...Seals Ring 1 902304 12 Turbine 1 902305 13 Turbine O type Seals ring 1 902306 14 Pump 1 902307 15 Spring flat gasket M8 11 902277 16 Bolt M8X20 4 900393 17 O type seal 13 x 3 2 902279 18 Stop up 2 902311 19 Clamp 3 902312 20 Piping connector 2 902313 21 Seals ring 2 902314 22 Lock catch 2 902315 23 Flange hd hex bolt M8X25 7 902285 24 Water intake seat 4 902317 25 Water intake Valve 4 902318 26 Wa...

Page 10: ... Communities Directive s and Standard s PLACE DATE Signature Robert Wyatt Company Secretary Derby UK 24th MAY 2018 SGS Engineering UK Ltd SGS Engineering UK Ltd West Side Park Raynesway Derby DE21 7AZ Water Pump SWP50 SWP80 2006 42 EC Machinery directive 2004 108 EC EMC directive 73 23 EC The low voltage directive 97 68 EC NRMM emissions directive 2000 14 EC Noise emissions directive APPLICATION O...

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