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ABM-D 135 

 

 

12-12-2018 

 

-5- 

Ruben Rapati 

 

 

5

 

DESCRIPTION OF THE MACHINE 

 

The 

Shannon ABM-D 135

 bending machine is an automatic machine for the production of large 

series of items with a single or double bend for the plastic sheet processing industry. 

 

 

The machine has 4 heating profiles (2 up and 2 down). The temperature of which can be 
adjusted by electronic controls. 

 

The heating profiles which are mounted in the pneumatically operated top frame is adjustable 
in height in respect of the working surface. 

 

The heating profiles which are mounted in the bottom frame have a heating wire that can be set 
in height. 

 

The workpiece can be heated from one or both sides. When used with foil bending profiles in 
the top frame it can be heated by contact, making it possible to bend sheets under 1 mm 
thickness. 

 

The top frame is switched on independently of the control unit and is controlled by an 
adjustable timer. 

 

The heating, and cooling/turning time can be set with the same timer. 

 

The working surface is made of scratch-resistant solid core material to support the plastic 
sheet. 

 

When heated, thermoplastics become so flexible that they can be shaped. When a plastic sheet 
is heated to its softening point, it can be bent to any angle desired. The bending and cooling is 
done by the machine. 

The bending radius is determined by the width of the heated zone. The zone is determined by the 
thickness of the material and the type of heating element. 

 

When heated, thermoplastics become so flexible that they 

can be 

shaped. When a plastic sheet is heated to its softening point 

in a 

narrow zone, if can be bent to any angle desired. 
The bending radius is determined by the width of the heated 

zone. 

The zone is determined by the thickness of the material, the 

type of 

heating element and the distance between the plastic and 

the 

filament. 
Every plastic has its specific softening point. By co-ordinating 

the 

temperature, heated zone and heating time all kinds of 
thermoplastic can be processed. 

 

 

 

Summary of Contents for ABM-D 135

Page 1: ...User s Guide English Plastic bending machine ABM D 135...

Page 2: ...Plastic bending machine ABM D 135 2018 SHANNON BV All rights reserved No part of this User s Guide may be photocopied altered or translated without prior written consent Information contained in this...

Page 3: ...A Network connection CEE 7 4 16A 2P A Network circuit breaker Max 16 A Pneumatic Air Unlubricated clean dry air Maximum 8 bar Minimum 6 bar Operating pressure 6 bar Coupling Quick action coupling Mec...

Page 4: ...on 13 10 2 Switching on machine and heating 13 10 3 Setting temperature 13 10 4 Setting cycle time 14 10 5 Foot switch 14 10 6 Setting air pressure 14 11 Adjustment 15 11 1 Safety precautions 15 11 2P...

Page 5: ...installing and using the machine We want to keep in contact and to know how you find the ABM D 135 We are always willing to advise on the use of the machine and its accessories SHANNON BV Turfschippe...

Page 6: ...djustable timer The heating and cooling turning time can be set with the same timer The working surface is made of scratch resistant solid core material to support the plastic sheet When heated thermo...

Page 7: ...t 10 minutes before touching them Never touch the heating elements when the machine is in operation Always wear close fitting clothing Be particularly careful of sleeves and always tie back long hair...

Page 8: ...Before use always check that all the pressure bars and heating elements in the top frame are firmly attached Never operate the machine if anyone is standing close behind or beside it Never introduce o...

Page 9: ...button remains pushed in Resetting of the emergency button comes to pass by turning the button to the right The machine is ready to use again ONLY USE THE EMERGENCY STOP BUTTON WHEN o Risk of trapped...

Page 10: ...Ruben Rapati 8 LEGENDA SUMMARY The legenda of the entire machine Topframe Top Heating profile 2x Side stop 2x Pressure bar 2x Back Stop Gradation protractor 4x Working surface Flip over bar 2x Vacu m...

Page 11: ...eet is bent cool air is blown onto the crease to cool the sheet The timer will then reset back to zero A Connection foot switch B On off switch C Switch for 1 or 2 bend D Timer unit TIMER UNIT Button...

Page 12: ...ollers on the left side are used for the top heating profiles Marked by the same colors black and blue The 2 temperature controllers on the right side of the machine are used for the bottom heating pr...

Page 13: ...nect the plug of the foot switch on the corresponding socket a at the front side of the timer unit See 10 2 CONNECTING COMPRESSED AIR 1 Check that the heating profiles and pressure bars in the top fra...

Page 14: ...CHTING ON MACHINE AND HEATING 1 Turn the main switch on the right hand side 2 Switch on the temperature controllers that are needed switch I page 11 SETTING TEMPERATURE The temperature of the profiles...

Page 15: ...the the buttons 2 Increase of decrease the value with the buttons 3 Cancel the value with the ESC button 4 Confirm the value with the OK button FOOT SWITCH The top frame and vacuum are activated by pr...

Page 16: ...ort bar parallel to the front of the top frame 5 Tighten the support bar clamps again 6 Switch on the machine again as in Section 12 The upper heating elements and pressure bars may fall out of the to...

Page 17: ...e fixing wheels again page 9 PARALLEL BACKSTOP 1 Loosen the nuts on the stop one half turn 2 Slide the stop into the desired position 3 Tighten the nuts Always ensure that the stop is placed in such a...

Page 18: ...g from the socket TENSIONING AND CHANGING FILAMENT 1 Turn the filament to the lowest position Only bottom heating 2 Hold the end of the wire on the right with pliers and undo screw in the wire pin Use...

Page 19: ...e heating profiles work more effectively when it is clean Remove dirt and deposits from the aluminum profiles Blow away loose dirt and brush them clean WATER SEPARATOR Check if there is water in the w...

Page 20: ...as been corrected SAFETY PRECAUTIONS Before replacing a fuse always take the following safety precautions 1 Switch the main switch off 2 Remove plug from socket FUSES CONTROL UNIT 1 Open the fuse hold...

Page 21: ...ioned in the top heating profiles of the machine are used to heat bend thin plastic sheets from 0 3 upto 1 mm thickness The bottom heating profiles need to be turned off when bending thin sheets The F...

Page 22: ...tion Easily extendable up to 4 regulating units with 4 underreflectors Working lengths 650 1 250 2 200 and 3 000 mm Type HRK Standard 4 regulating units and 4 adjustable under reflectors with heating...

Page 23: ...p to 8 regulating units with 4 under and 4 upperreflectors Working length 3 000 under and 2 000 mm upper Type AFF D 135 Standard automatic bending machine for big productions of thin foils 0 2 to 1 mm...

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