Shark 1010, Operating Instructions And Parts Manua

Page 1: ...ge MODEL 808 1010 808 SPECIFICATIONS Pump Volume At Pump Head 3 GPM Pump Pressure At Pump Head 2000 PSI Power Supply 230 VAC 1Ph Motor Size 5 HP Machine Weight 290 Lbs Shipping Weight 335 Lbs Machine Dimensions L 28 W 28 H 43 1010 SPECIFICATIONS Pump Volume At Pump Head 3 8 GPM Pump Pressure At Pump Head 3000 PSI Power Supply 230 VAC 1Ph Motor Size 7 5 HP Machine Weight 450 Lbs ShippingWeight 505 ...

Page 2: ... vapors gasoline solvents etc may be present as this machine may ignite the vapors Do not store flammable liquids gasoline diesel fuel solvents etc near pressure washer or in non ventilated areas Use extreme caution when moving pressure washer over rough or uneven surfaces For permanent installation consult local building codes for installation require ments Licensed contractor may be required Dis...

Page 3: ...LUDED GARDEN HOSE NOT INCLUDED VARIABLE PRESSURE INSULATED WAND UNLOADER HIGH PRESSURE OUTLET HOSE INSULATED SPRAY GUN HIGH LIMIT THERMOSTAT PRESSURE SWITCH PUMP BURNER MOTOR CONTROL HANDLE DETERGENT BUCKET NOT INCLUDED BURNER CHAMBER CONTROL PANEL DETERGENT SUCTION HOSE WAND HOLDER DOWNSTREAM DETERGENT INJECTOR ...

Page 4: ...OLDER DOWNSTREAM DETERGENT INJECTOR PUMP FRESH WATER FAUCET NOT INCLUDED GARDEN HOSE NOT INCLUDED OPTIONAL FLOAT TANK HIGH PRESSURE OUTLET HOSE BURNER MOTOR INSULATED SPRAY GUN VARIABLE PRESSURE INSULATED WAND CONTROL HANDLE DETERGENT BUCKET NOT INCLUDED DETERGENT SUCTION HOSE BURNER CHAMBER CONTROL PANEL UNLOADER ...

Page 5: ...orch is permitted 3 This fuel burning machine shall be installed only in locations where combustible dusts and flammable gases or vapors are not present 4 In these oil burning models use only kerosene 1 home heating fuel or diesel DO NOT USE GASO LINE CRANKCASE DRAININGS OR OIL CONTAIN ING GASOLINE SOLVENTS OR ALCOHOL DOING SOWILL RESULT IN FIRE AND OR EXPLO SION 5 Risk of explosion do not spray f...

Page 6: ...ontact with the machine Excess moisture reaching any electric components or elec trical controls will reduce machine life and may cause electrical shorts 3 During installation of the machine beware of poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen Sufficient com bustion can only be obtained when there is a suffi cient supply of oxygen available f...

Page 7: ...rizing instructions to prevent freeze dam age to pump and coils 4 Always neutralize and flush detergent from system after use 5 If water is known to be high in mineral content use a water softener on your water system or de scale as needed 6 Do not allow acidic caustic or abrasive fluids to be pumped through system 7 Always use high grade quality cleaning detergents 8 Never run pressure washer pum...

Page 8: ...pair and replace the coil by reversing the above steps Pressure Relief Valve Each machine is equipped with a relief valve to relieve pressure in the system when higher than normal operating pressures are encountered Unusually high pressures come from an object plugging the spray nozzle This problem can easily be remedied by removing the obstruction If operating pressure of machine is found to be n...

Page 9: ...g screw located on the fuel pump clockwise to increase counterclockwise to decrease Do not exceed 200 PSI Air Adjustment Machines are preset and performance tested at the factory A one time correction for your location will pay off in economy performance and extended service life If a smoky or eye burning exhaust is being emitted from the stack two things should be checked First check the fuel to ...

Page 10: ... closing spray gun ON OFF control for proper function Fuel solenoid malfunction Check by placing screwdriver inside coil then turn machine on open spray gun and check for magnetic pull Clogged burner nozzle Replace Water not turned on Turn on water to activate burner pressure switch Pressure switch malfunction Remove test for continuity and replace as needed Machine smokes Improper fuel or water i...

Page 11: ... Replace fuel pump Detergent line sucking air Tighten all clamps Check detergent line for holes Defective high limit switch thermostat Replace Incorrect fuel nozzle size See Burner Specifications for proper size Insufficient water supplied Check GPM to machine Restricted water flow Check pressure nozzle for obstruc tion proper size Low operating pressure Faulty test pressure gauge Install new gaug...

Page 12: ...pply and possibility of air seepage Check valves sticking Check and clean or replace if necessary Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary See serial plate for proper size Worn piston packing Check and replace if necessary Fluctuating pressure Check valves worn Check and replace if necessary Blockage in check valve Check and ...

Page 13: ...er Service Department Shark Pressure Washers 4275 N W Pacific Rim Blvd Camas WA 98607 1 800 771 1881 808 1010 OPTIONAL EQUIPMENT 4 011184 Detergent Injector Kit IMPORTANT If the pressure washer demonstrates other symptoms or the corrective ac tions listed do not correct the problem contact the local authorized Shark Pressure Washer Service Center The Shark Pressure Washer Service Cen ter can be id...

Page 14: ...0 Rev 7 02 Figure 5 Model 808 Exploded View 4 32 7 20 17 16 5 2 34 8 19 6 27 9 20 31 36 48 10 23 12 1 14 13 29 15 35 42 52 54 33 3 24 21 53 30 55 55 47 38 40 11 41 39 50 52 6 15 49 25 26 22 28 46 45 51 43 18 40 39 44 37 56 ...

Page 15: ...2 Wire Pressure Loop 1 29 4 02110000 Hose 1 2 Push On Per Ft 1 2 30 4 02130050 Hose 7 8 Push On Conduit 2 5 31 4 0303 Wheel Tire Assy 4 w Tube 2 32 5 1053 MTR 5HP 1PH 3450R C Face 35R606R761G1 1 33 5 2303 Pump General TT2035 EF B 1 34 5 3208 Unloader AL607 7 8GPM 4000PSI 1 5 3027 Unloader VB8 w Switch Optional Auto Start Stop 1 Ref No Part No Description Qty 35 6 01059 GFCI 240V 30A w 36 10 3 Cord...

Page 16: ...ed View 59 60 57 58 4 FOR DETAIL SEE CONTROL PANEL ILLUS 2 36 35 1 16 5 15 10 40 54 52 14 68 38 39 41 42 55 11 3 17 27 56 48 28 30 8 26 31 33 53 34 51 24 9 37 18 7 8 23 19 20 65 67 20 22 64 43 45 13 46 25 54 6 8 12 61 50 43 55 21 66 29 49 44 47 32 25 24 63 62 ...

Page 17: ... 5 1013 MTR 7 5HP 1PH 1725RPM L1510T 1 36 10 08018 Label Warning Service Cord 1 37 5 3208 Unloader AL607 7 8GPM 4000PSI 1 5 3027 Unloader VB 8 w Switch Auto Start Stop Option 1 38 5 40205401 Pulley 2AK 54 H 1 39 5 40207401 Pulley 2AK 74 H 1 Ref No Part No Description Qty 40 5 512024 Bushing H x 24MM 1 41 5 511138 Bushing H x 1 3 8 1 42 5 602037 Belt AX37 2 43 90 2002 Nut 3 8 ESNA NC 16 44 90 50045...

Page 18: ... Wand Zinc VP w Coupler Soap Nozzle 1 4 4 020650C Hose 50 x 3 8 100R1 w Coupler 1 5 4 01226 Spray Gun Shut off Series 2000 1 Ref No Part No Description Qty 6 4 011184 Detergent Injector Non Adjust 3 3 5 gpm 1 7 2 1904 Strainer 1 4 Hose Barb 1 8 2 2002 Coupler 3 8 Female 1 2 0121 Quick Coupler O Ring Large 1 9 2 9000 Clamp Screw 4 2 10 4 02080000 Tube 1 4 x1 2 Clear Vinyl Ft 6 Not Shown 2 1 3 5 4 8...

Page 19: ... 020201 Switch 3 Pos 115V 230V 1 PH 1 1 2 3 4 5 Ref No Part No Description Qty 4 4 12804500 Nozzle SAQCMEG 00045 Red 1 4 12804515 Nozzle SAQCMEG 15045 Yellow 1 4 12804525 Nozzle SAQCMEG 25045 Green 1 4 12804540 Nozzle SAQCMEG 40045 White 1 5 2 0103 Grommet Rubber Nozzle Holder 4 6 6 60101 Transformer 240 480V 120V 050 KVA Micron 1 7 4 05088 Thermostat Adjustable 302 F 1 6 7 7 ...

Page 20: ...Buss FNM 1 2 1 5 6 60101 Transformer 240 480 120V 050KVA Glass A B Models 1 6 6 4018 Contactor CH CE15HNS3AB09 1 6 5015 Overload 29 42 Amp CHC316KNA3C1 7 6 036880 Timer Solid State 5 60 Minutes Lockout 1 8 4 05088 Thermostat General 302 DGR 1 9 4 050826 Hour Meter Optional 1 Ref No Part No Description Qty 10 4 12804000 Nozzle SAQCMEG 0004 Red 1 4 12804015 Nozzle SAQCMEG 1504 Yellow 1 4 12804025 No...

Page 21: ...21844U 7 21755U 7 578727 1010 7 00090 7 01226 7 514021 7 21174 7 21844U 7 21755U 7 578727 BECKETT BURNER SPECIFICATIONS Burner Burner Fuel Pump Fuel Model No Assy No Fuel Nozzle Transformer Motor Solenoid Cord Solenoid Coil Electrode 808 7 00039 7 0107 7 21948001 7 20892 7 0009 7 0009611 7 13286 1010 7 00024 7 0125 7 21153 7 20554 7 0009 7 0009611 7 13286 WAYNE BURNER SPECIFICATIONS ...

Page 22: ...if there is any sign of wear Grease Motor Every 10 000 hours Replace Burner Nozzle Annually DATE OIL CHANGED MONTH DAY YEAR NO OF OPERATING HOURS SINCE LAST OIL CHANGE PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship However you as the owner have certain responsibilities for the correct care of the equipment Attention to regular...

Page 23: ...nts fuel system cleaning and clearing of obstructions 6 Transportation to service center shop labor charges field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE While not required for warranty service we request that you register your SHARK pressure washer by returning the completed registration card In order to obtain warranty service on items you must return the prod...

Page 24: ...4275 N W Pacific Rim Blvd Camas WA 98607 1 800 771 1881 Form 97 6114 Revised 7 02 Printed in U S A ...