Shark HPB HPB-3520, Operating Instructions And Parts Manual

Page 1: ...K PRESSUREWASHERS 4275 N W Pacific Rim Blvd Camas WA 98607 USA For technical assistance or the Shark Dealer nearest you call 1 800 771 1881 MODEL HPB OPERATING INSTRUCTION AND PARTS MANUAL HPB 3520 HPB 4020 ...

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Page 3: ...t Pump Head HPB 3520 2000 PSI HPB 4020 2000 PSI Machine Voltage HPB 3520 230V 1PH HPB 4020 230V 1Ph Machine Dimensions HPB 3520 Length 28 Width 28 Height 43 HPB 4020 Length 41 Width 32 Height 44 Total Machine Amperage HPB 3520 22 Amps HPB 4020 29 Amps Shipping Weight HPB 3520 340 Lbs HPB 4020 515 Lbs ...

Page 4: ...ng Instructions 9 Preventative Maintenance 9 10 Optional Equipment 9 Maintenance and Service 10 11 HPB Junior Series Exploded View 12 HPB Junior Series Exploded View Parts List 13 14 HPB Senior Series Exploded View 15 HPB Senior Series Exploded View Parts List 16 17 Control Panel Exploded View and Parts List Junior Series 18 Control Panel Exploded View and Parts List Senior Series 19 Hose Spray Gu...

Page 5: ...upter GFCI power cord WARNING KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING WARNING RISK OF FIRE DO NOT USE WITH FLAMMABLE LIQUIDS WARNING HIGH PRESSURE SPRAY CAN PIERCE SKIN AND TISSUES WARNING Flammable liquids can create fumes which can ignite causing property damage or se vere injury WARNING Do not use gasoline crankcase drainings or oil con taining gasoline solvents or alco hol Doing so will r...

Page 6: ...connect from electrical source 23 Turn burner off and open spray gun to allow water to flow and cool coil to 100 F before turning machine off 24 Before disconnecting high pressure hose from hot water outlet turn off burner to allow water to cool to 100 F then turn off pump motor and water supply and operate spray gun to relieve back pressure in hose This will prevent coil damage from thermal ex pa...

Page 7: ...Fresh Water Faucet not included Detergent Suction Hose Unloader Pressure Switch Garden Hose not included Pump Downstream Detergent Injector Wand Holder Burner Chamber Detergent Bucket not included High Pressure Outlet Hose Insulated Spray Gun Variable Pressure Insulated Wand Control Handle Burner Motor Control Panel Discharge Nipple High Pressure Nozzle GFCI Nozzle Coupler ...

Page 8: ...r Downstream Detergent Injector Pump Fresh Water Faucet not included Garden Hose not included High Pressure Outlet Hose Burner Motor Insulated Spray Gun Variable Pressure Insulated Wand Control Handle Detergent Bucket not included Detergent Suction Hose Burner Chamber Control Panel Pump Switch Burner Switch Discharge Nipple Quick Coupler Nozzle Coupler Pressure Switch Unloader GFCI ...

Page 9: ...wand coupler as described in steps 4 and 5 7 Connect the power cord into the proper electrical outlet then push in the GFCI reset button Refer to serial plate for information 8 Grip spray gun handle securely and pull trigger Then turn variable pressure control handle counterclock wise 9 Turn switch to pump position When a steady stream of water flows from the spray gun and wand the ma chine is rea...

Page 10: ...float tank pour the antifreeze into this tank and run machine until antifreeze exits dis charge nipple High Limit Hot Water Thermostat For safety each machine is equipped with a high limit control switch In the event the temperature of the water should exceed its operating temperature the high limit control will turn the burner off until the water cools Pumps Use only SAE 30 weight non detergent o...

Page 11: ...rodes Check Periodically check wiring connections If necessary to adjust electrodes use diagram Gap 1 8 3 16 Side View 1 8 3 8 1 2 2 7 8 Electrodes Nozzle Adapter Top View ger on the spray gun the pressure drops allowing the pres sure switch to activate the fuel solenoid The solenoid then closes shutting off the supply of fuel to the combustion chamber Controlling the flow of fuel in this way give...

Page 12: ... 2 For Detail See Control Panel Illus 13 29 26 25 30 21 19 17 43 22 1 24 23 36 35 40 57 41 27 37 34 38 39 HPB JUNIOR SERIES EXPLODED VIEW 45 32 4 46 47 54 28 3 48 51 16 15 26 61 58 59 50 60 49 38 39 62 53 31 11 33 18 10 8 63 14 12 9 20 44 42 53 52 55 56 ...

Page 13: ...1103 Grip 1 Square Handle 2 23 2 011506 Tank Fuel 9 Gallon Poly Black 1 2 9000 Clamp Screw 4 6 4 02100000 Hose 1 4 Push On Fuel Line per ft 3 HPB JUNIOR SERIES EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY 24 2 01167 Cap Fuel Tank Plastic 1 25 4 0303 Wheel Tire Assy 4 Steel Rim w Tube 2 26 4 05088 Thermostat Adjustable 302 F 1 27 90 1006 Bolt 5 16 x 3 4 NC 4 28 6 01059 GFCI 240V 1PH 30A w ...

Page 14: ...L Pipe 2 50 7 01482 Insulation Tank Bottom 1 Blanket 1 51 7 014832 Insulation Tank Head 16 OD x 8 ID 1 52 90 2001 Nut 5 16 ESNA 4 53 90 4001 Washer 5 16 Flat 8 54 90 400520 Washer 7 8 2 55 95 07290053 Retainer Burner Insulation 1 56 90 2020 Nut Cage 3 8 x 12 GA 4 57 90 40125 Washer 3 8 x 1 1 58 95 0729007 Tab Outer Wrap 4 59 90 20231 Nut Cage 1 4 x 12 GA 18 60 90 19960 Screw 3 8 x 1 1 4 Whiz Loc 4...

Page 15: ...See Control Panel Illus 18 2 1 10 6 9 37 32 33 31 28 49 50 52 54 53 19 29 17 36 4 45 43 44 35 5 7 22 80 27 16 25 26 48 41 47 40 21 Optional Float Tank Assembly 76 75 58 69 66 23 79 71 67 62 59 69 66 68 57 17 77 38 56 3 55 69 66 69 80 66 66 46 65 69 60 15 12 39 34 70 14 13 73 42 63 78 64 64 61 20 74 ...

Page 16: ...PM 3650 PSI VB75K47L 1 5 3151 Unloader APR S 3000 402007A 1 21 7 00024 Burner Assy Oil 046 230V 115V SOL 1 7 21153 Transformer Burner 240V 1 ITEM PART NO DESCRIPTION QTY 21 7 21328 Motor 1 5 HP 230V 1 7 0009 Fuel Pump 1 7 21854 Blower Wheel 1 7 0009611 Fuel Solenoid 115V 1 2 99050 Filter Fuel H2 0 Separator 1 7 01251 Burner Nozzle 2 00W 80 1 2 99031 Filter Diesel Fuel Disposable1 22 2 00602 Elbow ...

Page 17: ...ut 3 8 Hex 2 62 90 19711 Screw 1 4 x 1 2 Whiz Loc 18 63 90 19960 Screw 3 8 x 1 1 4 4 64 90 19980 Screw 1 4 x 1 7 90 40001 Washer 1 4 Flat 4 65 90 200012 Nut 1 4 Flange 4 66 90 2002 Nut 3 8 ESNA 16 67 90 2020 Nut Cage 3 8 x 12 GA 4 68 90 20231 Nut Cage 1 4 x 12 GA 8 69 90 4002 Washer 3 8 Flat 25 70 90 400520 Washer 7 8 Flat 2 71 90 4015 Washer 7 16 x 2 1 2 2 72 95 07102241 Frame Assy Senior Red 1 2...

Page 18: ...ommet Rubber Nozzle Holder 4 6 6 60101 Transformer Micron 240 480 120V 1 7 3 18 15 6 10 8 1 2 10 9 11 14 17 12 13 5 4 8 16 3 ITEM PART NO DESCRIPTION QTY 7 10 08021 Label Disconnect Power Supply 1 8 4 05088 Thermostat Adjustable 302 F 1 9 95 07102240 Cover Electrical Box Shark Red 1 10 90 1991 Screw 10 32 x 1 2 10 11 90 2018 Nut Cage 10 32 x 16 GA 6 12 90 1994 Screw 10 32 x 1 1 4 1 13 90 017 Nut 1...

Page 19: ...zle SAQCMEG 1506 Yellow 402001 1 4 12806025 Nozzle SAQCMEG 2506 Green 402001 1 ITEM PART NO DESCRIPTION QTY 9 4 12806040 Nozzle SAQCMEG 4006 White 402001 1 10 2 0103 Grommet Rubber Nozzle Holder 4 11 95 07102240 Cover Electrical Box Shark Red1 12 90 1991 Screw 10 32 x 1 2 10 13 10 08018 Label Disconnect Power Supply 1 14 90 2018 Nut Cage 10 32 x 16 GA 6 15 90 1994 Screw 10 32 x 1 1 4 1 16 90 017 N...

Page 20: ... 4 0111341A Wand Zinc VP w Coupler 1 4 4 02093450BC Hose 50 x 3 8 100R1 Nomar w Coupler 1 5 4 01246 Spray Gun Shut off AP 1000 1 6 4 011184 Detergent Injector Non Adjust 3 1 ITEM PART NO DESCRIPTION QTY 7 2 1904 Strainer 1 4 Hose Barb 1 8 2 2002 Coupler 3 8 Female 1 2 0121 Quick Coupler O Ring Large 1 9 2 9000 Clamp Screw 4 1 10 4 02090000 Tube 1 4 x1 2 Clear Vinyl Ft 5 Not Shown 7 2 1 4 3 8 6 9 1...

Page 21: ...tion Check by placing screwdriver inside coil then turn machine on open spray gun and check for magnetic pull Clogged burner nozzle Replace Water not turned on Turn on water to activate burner pressure switch Pressure switch malfunction Remove test for continuity and replace as needed MACHINE SMOKES Improper fuel or water in fuel Drain tank and replace contaminated fuel Low fuel pressure Adjust fu...

Page 22: ... build up on coils Clean inside of coils usings coil cleaner Improper burner nozzle Call Technical Service for burner size WATER TEMPERATURE TOO HOT Incoming water to machine warm or hot Lower incoming water temperature Fuel pump pressure too high Lower fuel pressure Fuel pump defective Replace fuel pump Detergent line sucking air Tighten all clamps Check detergent line for holes Defective high li...

Page 23: ...ed up detergent plugging metering valve Disassemble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed Discharge water temperature above 180o F Lower discharge water temperature PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Check water supply and possibility o...

Page 24: ...itions OIL CHANGE RECORD MAINTENANCE SCHEDULE Replace Fuel Lines Annually Pump Oil Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly More often if fuel quality is poor Remove Burner Soot Annually Burner Adjustment Cleaning Annually Descale Coil Annually More often if required Replace High Pressure Nozzle Every 6 months Repl...

Page 25: ...justments fuel system cleaning and clearing of obstructions 6 Transportation to service center shop labor charges field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE While not required for warranty service we request that you register your SHARK pressure washer by returning the completed registration card In order to obtain warranty service on items you must return th...

Page 26: ...N W Pacific Rim Blvd Camas WA 98607 1 800 771 1881 Form 97 6131 Revised 12 01A Printed in U S A ...