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11.

 

Re-assemble in the following order: 
 - Make sure the middle plate is in place. 
 - Pull the filter tape over the right roller, across the middle plate and up through the plastic 
guides. Ensure there is enough excess to reach the take-up spool in a later step. 
 - Attach the inlet tube back onto the top plate (don’t forget the o-ring). Slide the insulation 
back over the tube – make sure the “flat spot” is at the bottom so it doesn’t scrape on the tape. 
 - Holding the inlet tube, gently drop the top plate onto the middle plate, making sure the 
alignment pins slide into the two holes. 
 - Make sure the 4 spacers are in place over top of the 4 screw holes. 
 - With one hand push down on the top plate, then insert the four 4mm bolts with the other 
hand. 
 - While still holding down the plate, tighten the 4 bolts snugly, but not tight. 
 - Insert the two 2.5mm screws and snug them up. 
 - Tighten the four 4mm bolts, then tighten the two 2.5mm screws. 
 - Re-insert the detector and tighten the two 4mm bolts. Insert the cable through the hole and 
connect it to the amplifier. If there was a temperature sensor that was removed, feed it through 
the hole and secure it in place. 
 - Re-install the take-up spool hardware – see Photo 2 above. 
 - Remove the plastic liner from the old tape roll and put it back on the take-up spool. Tape the 
filter onto it, rotate the liner to snug up the tape, then tighten the knurled nut. 
 - Put a tiny bit of grease on the o-rings of the inlet adapter (threaded heater connection for the 
5014i and straight nephelometer connector for the 5030i) and slide it onto the inlet tube. 
 - Slide on the green clamping brackets and tighten the two 4mm bolts. 
 - Install the large section of the lid. Leave off the small section of the lid for now, so the tape 
advance can be verified. 
 - For the 5030i, slide on the Nephelometer, tighten the two screws and the electrical 
connector. 
 - Power up the analyzer and verify that the tape advances. 
 - Let it warm up for half an hour, then do a flow calibration and leak check. 
 

 

 

Summary of Contents for 5030i

Page 1: ...lowing is a step by step procedure for cleaning the filter assembly 1 Turn off the instrument and unplug the power Disconnect the heater 2 Remove the Nephelometer 5030i only by undoing the electrical cable loosening the two side screws and then lifting straight up 3 Remove the 2 part lid first the small filter assembly cover then the larger lid Set them aside 4 Remove the two 4mm bolts holding the...

Page 2: ...two 4mm bolts holding the detector in place Gently lift up the detector and slide the cable through the hole If there is a yellow temperature sensor cable going through the hole cut the Tyrap that holds it in place and remove it first Lay the detector on a flat service to protect it Be careful of the Mylar Film below the detector See Photo 3 Photo 3 Removing the Detector ...

Page 3: ...el upside down across the top plate With a damp cloth alcohol is best clean the guide and the top of the plate Slide off the black insulation covering the inlet tube then remove the two 7 64 allen screws Remove the inlet tube being careful of the o ring Wad up a damp piece of paper towel so it fits snugly into the inlet tube and then push it through with a piece of inch Teflon tubing Repeat if nec...

Page 4: ...Photo 5 Remove Inlet Tube and Clean Top of Plate Photo 6 Clean Bottom of Plate ...

Page 5: ...sue such as a Kim Wipe between the two bars and gently drag it across the surface of the Source Drag the dry end of the tissue across the Source to absorb the excess moisture Alternatively try to gently lift the plate If there is resistance then put the plate back down If it lifts easily then remove the plate to gain access to cleaning the Source Make sure you put the plate back the same way it ca...

Page 6: ...n tighten the two 2 5mm screws Re insert the detector and tighten the two 4mm bolts Insert the cable through the hole and connect it to the amplifier If there was a temperature sensor that was removed feed it through the hole and secure it in place Re install the take up spool hardware see Photo 2 above Remove the plastic liner from the old tape roll and put it back on the take up spool Tape the f...

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