Sharp er-3100, Installation Manual

Page 1: ...CODE OOZE R31001M M ...

Page 2: ...ENGLISH Page 1 DEUTSCH Seite 59 FRAN AIS Page 119 ESPANOL Pagina 181 ...

Page 3: ...AND PGM MODE PROGWS REMOVING THE TOP CABINET AND MAIN DRAWER Removing the top cabinet Replacing the top cabinet Removing the main drawer Replacing the main drawer Rs 232c INTERFACE ER 31RS2 Outline Installationprocedure Operationalcheck Programming RAM MEMORY CHIP ER 46PLI Outline O 9 m Installationprocedure Operationalcheck Programming 6 10 10 11 11 12 14 14 15 20 21 35 35 35 36 38 i ...

Page 4: ...heck e m me e be Programming Data sending and receiving Use of the ER OIFD 3 5 inch floppy disk unit 8 REMOTE DMWER ER 37DW3 Outline Installationprocedure Operationalcheck Modificationof the PGM mode program MODE SWITCH ER 31ml 2 3 4 5 OOO eoeo oco Outline Installationprocedure Operationalcheck Yage 42 42 42 44 45 46 47 49 49 49 52 53 54 54 54 57 ii ...

Page 5: ...available for the ER 3100 cash register 2 Some options require removing the top cabinet or modifying the SRV mode and PGM mode programs Therefore be sure to consult Section 3 BEFORE INSTALLING OPTIONS on page 4 before installingany option l ...

Page 6: ... of the PLU capability tiode switch ER 31MD1 This option is available in ER 31MD2 100 varieties ER 31MD3 ER 31MD4 ER 31MD5 lemote ER 37DW3 A single remote drawer can be rawer connected to the ER 31OO resets ER OIFD 3 5 inch floppy disk unit Loader ER 52CB S10 interfacecable ER 67LC Level converter oin case ER 38CC oin case ER 38cvl cv2 cv3 cv4 cv5 over 3attery ER 30BT In addition to the above opti...

Page 7: ...the optionalmode switch ER 31MD Service key for the standardmode switch Drip proof printer cover Real key one hole type clerk switch four kinds Part code DKIT 8226RCZZ DKIT 8227RCZZ DKIT 8331RCZZ GCOVB6872RCZZ LKGIM7126RCZZ LKGIM7094RCZZ LKGIM7113RCZZ DKIT 8322Rczz DKIT 8321RCZZ The standard cash drawers of the machines for some destinationsare equippedwith no drawer open sensor 3 ...

Page 8: ...loading for restoringmemory contents See Section 8 PRESETS LOADER for the data saving loadingprocedure It is advisable to perform the above data saving when installingother options As a safety measure be sure to turn the mode switch to the OFF position and unplug the registerbefore installingany option If you do not unplug the register the transformerPm will remain on The ER 31OO is equippedwith v...

Page 9: ...D1 needed needed ER 31MD2 not needed needed for ER 31MD ER 31MD3 ER 31MD4 ER 31MD5 ER 37DW3 not needed not needed needed needed ER 52CB not needed needed needed ER 67LC not needed needed needed needed supplied I ER OIFD not needed needed needed needed ER 38CC not needed not needed not needed Hot needed ER 38CV1 IER 38cv2 I I I I ER 38CV3 not needed not needed ER 38CV4 not needed not needed ER 38CV...

Page 10: ...ng the followingproceduresbefore installingany option 1 Printing out the SRV mode program Put the servicekey in the mode switch and turn it to the SRV position Full item printout of the SRV modeprogram job number 900 E 9oo x m Refer to sample printout 1 page 8 Printout of key position codes job number 950 950 m m Refer to sample printout 2 page 8 2 Printing out the PGM mode program Turn the mode s...

Page 11: ...mber 20 Start PLU End PLU code code Refer to sample printout 5 page 9 Printout of set PLU information job um er 23 23 m m Refer to sample printout 6 page 9 printout of cashier numbers job n mber A 40 m Refer to sample printout 7 page 9 7 ...

Page 12: ...3 RI06 F L 96o84 K107 F LLJ027 085 K108 RU028 086 KI09 PLU029087 Kl10F LU02d 088 Kill F LU031 of39 K112 F LU032 090 K113 Ru033 WI K114 PLU i 09z K115 mua s 093 K116 RU074094 K1l F Lu037 09S Kii8R1 K138096 K119PLU039097 K120F LuD400 8 K121 PLU04i 099 KlZPLU042im K123FLU043 101 Ki24 fiU044 102 K125 RU045103 KI26F LUD46104 K176 F LU096 13 K177 PLU097 155 K17S F LU098 1 K179 FLU099 157 K180 F LU1OO IW...

Page 13: ...LU 8 ul O08PLU WE X SET 0 01 SET 0 m SET 0 03 SET 0 04 SET o m 0 06 0 07 0 08 WI 098PLu 0 00 99 1 099PLu 0 00 lmcll 100PLU 0 00 oo18m Sample printout 6 Sample printout 7 Printoutof the PGM mode program job 23 YOUR RECEIPT SET 0 01 mu 10 PLu11 PLu12 PLU 13 PLu 14 SET 0 02 PLu 8 F LU 9 PLU 10 SET 0 03 SET 0 04 SET 0 05 SET 0 00 F LU 92 PLU 9S PLu 94 fi Printoutof the PGM mode program job 40 YOUR REC...

Page 14: ... top cabinet by attaching tape to two locations 2 Raise the customer display by pulling it in the direction of the arrow A 3 Remove the two screws situated on the right and left sides of the top cabinet Then remove the printer cover and the screw at the back of the cabinet Fig 1 4 Remove the top cabinet by moving it in the directionsof the arrows B C and D in this sequence h n Fix A lo ...

Page 15: ... Also prior to fixing the top cabinet make sure the interface cable between the display PWB and the main PWB is securely connected to the socket on the main PWB 5 3 Removing the main drawer 1 Remove the two screws from the bottom of the drawer Fig 2 Fig 2 2 Move the main unit forward in the direction of the arrow a and lift upwards the arrow b Fig 3 3 Disconnect the drawer connectioncable and grou...

Page 16: ...t the drawer connectioncable and grounding strap 2 Fit the pawls on the bottom of the main unit into the holes in the drawer by moving the main unit in the direction of the arrow c and move it backward in the direction of the arrow d Fig 4 Fig 4 12 ...

Page 17: ...3 Secure the drawer to the main unit by using the two screws removed in step 1 of 5 3 Fig 5 I Fig 5 13 ...

Page 18: ...ocessing machine when the ER 31RS2 is connectedwith a data processing machine that is equippedwith the RS 232C2 interface The jumper switch Jl J8 on the ER 31Rs interface circuit board must be used to choose the specifications Refer to RS 232C Specificationbook publishedby Engineering Department ElectronicsIndustriesAssociation EIA for details of RS 232C requirements Com onents The ER 31Rs2 consis...

Page 19: ...P part code LCHSM6656RCZZ Inch pitch DB C6 JIO 2 JAE make SHARPpart code LCHSM6657RCZZ Use a shielded cable for connectingcable Installationprocedure Prior to installingthe ER 31RS2 perform data saving for memory protection procedure Remove the by using the S10 interface For the data saving see Section 8 PRESETSLOADER top cabinet and main drawer Refer to Section 5 REMOVING THE TOP CABINET AND MAIN...

Page 20: ... the RST unit is battery entirely destroyed If this is the case take master resetting 1 when starting the ER 31OO The RAM data may be destroyed even when the above action is taken for memory protection If the ER 31OO cannot start normally after installingthe control ROM start it by master resetting 1 It is advisable to perform data saving by using the battery CKOG 6626RCZZ to this unit and the con...

Page 21: ...talledin it it is automatica lyloaded with SSP data to activate the ER 31RS2 program At this time every SSP data already programmed is cleared Accordingly it is necessary to program the programmed SSP data again after master reset has been performed If the ER 31OO is equippedwith any version other than the R221B comon ROM it loaded with the SSP data and is not cleared The SSP data loaded into the ...

Page 22: ...nnect them to the main unit Fig 7 tecore 6629RCZZ Fig 7 Break off the knockout for cable hole on the right side of the bottom cabinet Fig 16 on page 49 4 Remove the option mounting bracket from the rear of the bottom cabinet and break off the knockout for cable hole by means of a wire cutter or the like Fig 8 Option mounting LANGK7228RCZZ v bracket I Fig 8 18 ...

Page 23: ...pes of connector spacers inch pitch type silver spacer and mini pitch type golden spacer Select the one that matches the mating connector EsD26 2oooo ble Fig 9 6 Restore the option mounting bracket to the bottom cabinet 7 Connect the connectorat the other end of the connectingcable to part shown in Fig 7 8 Connect the mating connector to the connector secured to the option mounting bracket from be...

Page 24: ... pin RS 232C connector 25P D sub of the ER 31Rs2 QCNW 7059RCZZ ER 31RS2 Testconnector 0 UKOG 6639RCZZ MainPWB Interface PWB CPWBF6951RC06 After connectingthe test connector UKOG 6639RCZZ to the 25P D sub interfacePWB input and output signalsmust be connected in followingmanner I ER DR 0 Start of the test The test will start after the followingkeyboard command in the SRV mode 119 n Note The above c...

Page 25: ... data of job number 909 and for convenience data in the fourth column is called A the one in the third column B the one in the second column C and the one in the first column D Of these data data D decides whether to enable or disable the ER 31RS2 option and to select the kitchen printer or the RS 232C communicationfunction Change the data according to Table 4 Table 4 Kitchen printer RS 232C commu...

Page 26: ...Sending of report print data 0 Loading of RAM data 0 Dumping of RAM data a Programmingprocedure Perform this programmingin the PGM followingprocedure When A B C and D are all zeroes by job number 900 before functions data handling functions the PGM mode mode by using the AB D zgo A B C and D are all set to zeroes when master resetting is taken Table 5 A Sending of print data Enable Disable 1 0 B S...

Page 27: ... t showthecontents of theprogramming 2 Programmingof master slaveassignmentand the slave terminalnumber It can be specifiedby this programmingwhether to use the ER 31OO as the master or a slave Also the terminal number of the ER 31OO can be specifiedby this programmingwhen it has been programmed to work as a slave a Programmingprocedure Perform the programmingin the PGM mode by using the following...

Page 28: ...inted are the same as those printed on the receipt 12345678901 23456789ol 0291 AUTOMATIC ER OFF YES MACHINE SLAVE TERMINAL NO 05 t slf and ttNoIl showthecontents of theprogramming When theER 31OO is prograsumed as the master MASTER iS printed in placeof tls rle 3 pr gra ifigOf the start and end codes The start and end codes of the data block can each be specified in up to three digits by this prog...

Page 29: ...art code 02H STX and the end code ODH CR Enter both the codes in decimal digits Any figures greater than 127 cannot be specified for start and end codes b Print The contents of the programmingare printed on the receipt journalpaper The print format is shown below The logo and date printed are the same as those printed on the receipt 12345678gc I 2345678gol 0292 START CODE 017 END CODE 003 The star...

Page 30: ...mingto select data handling functions a Programmingprocedure Perform this programmingin the PGM mode by using the followingprocedure When A B C and D are all zeroes 293 n EABCD z T A B C and D are all set to zeroes when master resetting is taken Table 7 I 2 Modem connectionYes procedureYes I A 1 Modem connectionNo procedureNO o Modem connectionNo procedureYes B 1 0 ISensing of DR signal No Yes I c...

Page 31: ... slt and lNoIl showthecontents of theprogramming Programmingof the terminalnumbers of slaves that are connected to the master through modems When slaves are connectedto the master throughmodems and the master is an ER 3100 the terminalnumbers of those slaves to which the ER OFF command is to be sent automaticallyneed to be listed in the master by this programming Programmingprocedure Perform this ...

Page 32: ...78gol 0294 SLAVE TERMINAL 01 SLAVE TERMINAL 02 SLAVE TERMINAL 11 SLAVE TERMINAL 12 Terfi numbers listed in the master 6 Reading the contents of the PGM mode programming a Procedure in the PGM mode 190 m m b Print The contents of the programmingare printed on the receipt journalpaper The print format is shown on the next page The logo and date printed are the same as those printed on the receipt 28...

Page 33: ...D RAM DATA YES DUMP RAM DATA NO 0291 AUTOMATIC ER OFF YES MACHINE SLAVE TERMINAL NO 05 0292 START CODE 017 END CODE 003 0293 MODEM CONNECTION YES PROCEDURE NO DR SENSE YES Cs SENSE YES ER OFF TIME 10s o 0294 SLAVE TERMINAL 01 SLAVE TERMINAL 02 SLAVE TERMINAL 11 SLAVE TERMINAL 12 29 ...

Page 34: ...reakdown etc 0 Key operation 1111 0 Table8 A 1 0 Data transmissionAllowed Disallowed A O when master resetting is taken 0 Print 12345678gQI 2345678901 0280 l sll and IINOI1 showthecontents KITCHEN PRINTER YES of theprogramming 2 Programmingto decide whether to allow or disallow the refund data transmissionto the kitchen printer This programmingis intendedto decide whether to allow or disallow the ...

Page 35: ...r resetting is taken 0 Print 12345678901 2345678901 0281 m ITEM SEND NO REFUND DATA SEND NO tt s t and tINoll showthecontents of theprogramming 3 Programming to decide whether to skip the free text PLU dept code unit price and total amount in data printing at the kitchen printer 0 Key operation MO OII I I 31 ...

Page 36: ...taken 0 Print 12345678901 23456789ol 0282 FREE TEXT NO PLU DPT CODE YES UNIT PRICE NO TOTAL AMOUNT YES t s l and ltNoll showthecontents of theprogramming 4 Programmingfor printing of dept PLUdata Yes No This programmingis intended to decide for individual departments or PLUS whether to print data on the receipt journal and kitchen printer 0 Key operation NKl Dept code 32 ...

Page 37: ... 3 Journal and kitchen printer m2 O when master resetting is taken 0 Print 123 02 DPT DPT DPT DPT 45678901234 56789ol 83 01 R J KP 02 R J 03 J KP 04 R J KP t Dep code NK2 1 NK2 2 NK2 3 5 Reading the contents of the programming job 280 281 282 and 283 0 Key operation 33 ...

Page 38: ...GM 0280 KITCHEN PRINTER YES 0281 w ITEM SEND NO REFUND DATA SEND NO 0282 FREE TEXT NO PLU DPT CODE YES UNIT PRICE NO TOTAL AMOUNT YES 0283 DPT 01 R J KP DPT02 R J DPT 19 R J KP DPT 20 R J KP All of the programmed departments areprinted 34 ...

Page 39: ...ndingPLU codes and depression of the PLU key The number of additionalPLUS depends on the number of RAM memory chips installed See Table 12 below Table 12 Stock control No Yes StandardRAMs _ 362 14 RAMl RAM2 Optional RAM Imemory chip 363 676 I315 586 I RAM3 Optional M Imemory chip 677 990 587 858 RAM4 I Captions in parenthesesare printed on the RAM PWB When installinga single chip be sure to mount ...

Page 40: ...e RAM PWB unit above the main PWB Mount the chip s in the RAM socket s as indicatedbelow 0 Ist chip in the RAM3 socket 0 2nd chip in the RAM4 socket Fig 10 4 Replace the top cabinet See Section 5 REMOVINGTHE TOP CABINET AND MAIN DRAWER 7 3 Operationalcheck Test and clear the RAMs in the SRV mode 0 RAM testing 3ox X 2 or 3 36 ...

Page 41: ...al printout 2 Y RAMno of RAM thatis notmounted 3 or4 Errorprintout z RAM no of mounted RAM 3 or4 All of the RAMs mounted must be tested If an error printout occurs for a particularRAM recheck to see if the RAM is in the correct position or if the connectorsof the RAM PWB unit correctlyconnect to those of the main PWB If the power is turned on with the M being mounted in the reverse direction it ma...

Page 42: ...and the code display DPT or PLU for PLU entries and to enable or disable PLU report zero skip To set A thru D to o Data entry with numeric keys In the above key operation A B C and D are each refer to preset data of job number 901 and for convenience data in the fourth column is called A the one in the third column B the one in the second column C and the one in the first column D Of these data da...

Page 43: ...e disabled PLU stock control has been enabled it is necessary to clear RAM2 thru RA M4 by jobs 400 thru 402 prior to programmingjob 901 above This is because the memory structurevaries dependingupon the contents of the programmingfor PLU stock control Enable Disable Table 16 Printing of Overlapped PLU stock the unit price Data D clerk entry control zero 0 of dept orPLU Disable Disable Yes o Disabl...

Page 44: ...e 2 If data A B C and D are O 0 1 and 2 enter like this E D 2 PGM mode PLU programming This programmingis described in the InstructionManual If yOU are asked to perform this programming however perform it accordingto customer srequirements The PLU programmingconsists of the followingthree jobs 1 Programmingof unit prices job number 20 X o xxxxxx m For automatic incrementof PLU code Zzz PLU code Xx...

Page 45: ...cters Enter a maximum of twelve characters through characterkeys In addition to the above perform the followingprogrammingjobs as necessary For details of these jobs consult the ER 31OO Instruction Manual 4 Programmingof set PLUS job number 23 S Programmingof PLUS linked to set PLUS job number 24 6 Programmingof PLU stock add type job number 25 7 Programmingof PLU stock overridetype job number 26 ...

Page 46: ... and RS 232C S10 data exchangewith a personal computer through the ER 67LC This enables saving and loading of various data 8 2 Installationprocedure 0 Installationof the ER 52CB S10 interface cable for data transfer between ER 31OOS 1 Open the S10 connector cover on the left side of the ER 31OO by turning it backward and connect the one end of the ER 52CB cable to the S10 connector 2 Connect the o...

Page 47: ...r between the ER 31OO and a personal computer 1 Connect the ER 52CB to the S10 connector of the ER 3100 and to that of the ER 67LC 2 Connect the ER 67LC to the personal computer Refer to the ER 67Lc InstallationManual and the InstallationManual of the computer To the TO theER 31oo personal computer ER 52Lc LS1O interface cable QCNW 6952RC2Z Fig 12 43 ...

Page 48: ...OWERLED ON whentheERO1 FD poweris on ERRORLED ON whentheFD read write error is met Also usedto indicate diskinitialization ERRORLED On at a datatransfer error Also usedto indicate disk initialization RUNkey Usedto startdatatransfer between theEROIFD and theECR 3 5 FD Serial interface connector L level Serial interface connector RS232C level POWERswitch AC adapter jack AC adapter b Fig 13 8 3 Opera...

Page 49: ...h register to see if it is in position 8 4 Programming 1 Modificationof the SRV modeprogram 0 Programmingof the data rate Prior to this programmingprint out the current SRV modeprogram by job number 900 Data entry with numeric keys In the above key operation A B C and D each refer to preset data of job number 909 and for convenience data in the fourth column is called A the one in the third COlumn...

Page 50: ...Data sending and receiving Data transmissioncan be started after the receiver has been set up 1 Receive mode entry Turn the mode switch to the SRV position and perform the followingkey operation 998 a w This operation readies the ER 31OO for receiving S10 data When the ER 31OO enters the receive mode the mating device which may be an ER 3100 cash register ER OIFD floppy disk unit or personal compu...

Page 51: ...esets loader for the ER 31OO set its dip switches shown in Fig 14 according to Table 18 below Table 18 DS1 DS 2 P ata rate 1 4 ON 8 1 6 OFF 7 7 OFF 5 ON t 9600 bps 4800 bps OFF ON OFF OFF OFF OFF ON o F ON ON OFF F 2400 bps 1200 bps 600 bps ON OFF ON OFF OFF ON OFF ON Note Select the same data rate as that of the ER 31OO Fig 14 47 ...

Page 52: ...mode when the power is on When receiving data make sure the floppy disk is correctly set 2 Sending The ER OIFD starts data transferwhen the RUN key is pressed Prior to pressing the RUN key make sure that the ER 31OO is in the receive mode and that the floppy disk is correctly set 48 ...

Page 53: ... register The remote drawer consists of the following items 0 Drawer 1 0 Balancingmetal fixtures 2 Balancing metal fixtures 2 pcs o Drawer Fig 15 9 2 Installationprocedure 1 Remove the main drawer from the cash register Refer to Section 5 REMOVINGTHE TOP CABINET AND MAIN DRAWERn 2 Break off the knockout for cable hole A at the side of the o bottom cabinet Fig 16 Fig 16 49 ...

Page 54: ... fitting because it is later used for a strain relief 4 Pass the remote drawer cable through the hole made at part and connect it to the DRCN2 connector shown in Fig 18 on the main PWB Then fix the cable with the fitting removed in step 3 above Fig 17 D30P08000 f thebottom t Fig 17 Fig 18 50 ...

Page 55: ...alancingmetal fixtures 1 Choose a flat table 2 Lay down the drawer so that the left side faces downward 3 With the cushion areas of the fixtures directed to the drawer bottom insert them in two holes at the left side lookingfrom the front so that the drawer bottom plate can be inserted in the U shaped grooves of the fixtures These fixturesmust be fitted in the same direction and level See Fig 19 I...

Page 56: ...nd 112 With this key operation a single drawer alone opens and a appears in the first position of the register display if the drawer is provided with the drawer open sensor If not a appears The main drawers of those machines for some general agents are provided with no drawer open sensor Close the open drawer by hand Then the O is replacedwith a II ft If the drawer is provided with no drawer open ...

Page 57: ...If a remote drawer is connected test the main drawer as well 9 4 Modificationof the PGM mode program 0 Drawer assignment to clerks o In the above key operationNKl is a clerk code see Table 20 and NK2 is a drawer number see Table 21 Table 20 NKl Clerk 1 Clerk A 2 Clerk B 3 Clerk D 4 Clerk E Table 21 NK2 Drawer o No drawer 1 Drawer 1 2 Drawer 2 53 ...

Page 58: ...D1 thru ER 31MD5 respectively When installingtwo or more optionalmode switcheswithin a store use those that are different in key number see Fig 21 0 How to readthekey Key name identification nmber xxx 00 Keyno Keyno 001 to 100 Key type C l op 03 SM 05 MA v Key Modeswitch Fig 21 10 2 Installationprocedure 1 Remove the top cabinet Refer to Section 5 REMOVINGTHE TOP CABINET AND MAIN DRAWER 2 Disconne...

Page 59: ...untersunktapping screws and spring washers from the standard mode switch and then remove the mode switch from the switch mounting bracket of the switch unit Fig 23 Lm D30p06000 M3 countersunk switch unit tapping screw Fig 23 55 ...

Page 60: ...screws removed in step 3 The spring washers do not need to be used Fig 24 w tional modeswitch Fig 24 5 Replace the switch unit and keyboard unit in the reverse order of removing and then connect securely the connectorsdisconnectedin step 2 Fig 25 56 ...

Page 61: ...eswitchz I i Keyboard connector CNl 4 gang push button r seh OF ew4 t h II 11 6 10 3 1O tnemainN5 E frompin Colorof theconnector Black 1 J Colorof theconnector Beige Fig 25 Replace the top cabinet Refer to 5 2 Replacing cabinet under Section 5 REMOVINGTHE TOP CABINET DRAWER Operationalcheck the top AND MAIN This check requires the service key LKGIM7094Rczz for the optionalmode switch 57 ...

Page 62: ... F Table 22 Checking sequence 1 2 3 4 5 6 7 8 9 10 Mode switch position SRV s PGM OP x z REG xl Z1 x2 z2 Mode code on the 9 0 1 2 E 3 4 5 6 7 display OEH appears on the display when the mode switch is between two positions and OFH appears when a double code error occurs When the mode switch is turned back to the SRV position after turned to the X2 Z2 position the Check over print occurs and the op...

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