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R - 4 0 3 J K

In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified
should be used.

WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor,
High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly,  High Voltage Harness etc..)

TABLE OF CONTENTS

Page

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE  EXPOSURE TO EXCESSIVE MICROWAVE ENERGY .................. INSIDE FRONT COVER
BEFORE SERVICING ..................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL .............................................................................................................. 1
MICROWAVE MEASUREMENT PROCEDURE .................................................................................................. 2
FOREWORD AND WARNING ............................................................................................................................. 3
PRODUCT SPECIFICATIONS ............................................................................................................................. 4
GENERAL  INFORMATION ................................................................................................................................... 4
KEY UNIT TEST .................................................................................................................................................... 6
CPU UNIT CIRCUIT ............................................................................................................................................... 8
PARTS LIST .......................................................................................................................................................... 9
PACKING AND ACCESSORIES ......................................................................................................................... 13

S34M235R403JE

R-403JK

MICROWAVE OVEN

MODEL

SUPPLEMENTAL SERVICE MANUAL

SHARP ELECTRONCS CORPORATION

This document has been published to be used for after
sales service only.
The contents are subject to change without notice.

Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135

R-403JK

This is a supplemental Service Manual for Microwave Oven model R-403JK. This model is quite similar to the base models
R408JK/JW; (S24M231R408JE).

This supplemental manual must be used in conjunction with the base model service manual for complete operation,
service, safety and replacement parts information.

Summary of Contents for R-403JK

Page 1: ...CING INSIDE FRONT COVER WARNING TO SERVICE PERSONNEL 1 MICROWAVE MEASUREMENT PROCEDURE 2 FOREWORD AND WARNING 3 PRODUCT SPECIFICATIONS 4 GENERAL INFORMATION 4 KEY UNIT TEST 6 CPUUNITCIRCUIT 8 PARTS LIST 9 PACKING AND ACCESSORIES 13 S34M235R403JE R 403JK MICROWAVEOVEN MODEL SUPPLEMENTAL SERVICE MANUAL SHARP ELECTRONCS CORPORATION This document has been published to be used for after sales service o...

Page 2: ...transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Microwave Me...

Page 3: ...tor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Reconnect t...

Page 4: ...the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on Full Power Cooking ...

Page 5: ... the oven until the following points are ensured A The door is tightly closed B The door brackets and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certain initial parts are intentionally not grounded and present a...

Page 6: ...lityandobligationofthecustomertocontact SPECIFICATION ITEM DESCRIPTION PowerRequirements 120 Volts 14 0 Amperes 1600 watts 60 Hertz Single phase 3 wire grounded PowerOutput 1100 watts IEC TEST PROCEDURE Operatingfrequencyof2450MHz CaseDimensions Width 21 21 32 Height 12 3 8 Depth 18 7 16 Cooking Cavity Dimensions Width 15 23 32 Height 9 21 32 1 5 Cubic Feet Depth 17 7 8 ControlComplement Touch Con...

Page 7: ...oven will not operate unless the door is securely closed 3 Removable turntable support 4 Removable turntable The turntable will rotate clockwise or counterclockwise 5 Oven lamp It will light when oven is operating or door is opened 6 Oven door with see through window 7 Ventilation openings Rear 8 Auto Touch control panel 9 Time display Digital display 99 minutes 99 seconds 10 Wave guide cover 11 P...

Page 8: ...tor 4 Using an ohmmeter and referring to the key unit matrix indicated on the control unit circuit check the circuit between the pins of the key unit that correspond to the STOP CLEAR pad When the pad is pressed the ohmmeter should indicate short circuit When the pad is released the ohmmeter should indicate open circuit If incorrect readings are obtained the key unit is faulty and must be replaced...

Page 9: ...ontact surface of the ribbon cable edge and the rubber connector with a finger directly not to be oxidized If display digits are missing or scrambled remove control unit and make sure that there is not any trash or foreign substance on the contact surface of the rubber connector Use an adhesive tape to clean the contact surface of the rubberconnector Heat gun will soften adhesive Figure C XXX Grap...

Page 10: ...8 R 403JK 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H Figure S 3 Control Unit Circuit ...

Page 11: ... panel sub assembly 1 AN 3 3 FUNTKB401MRE0 M Key sheet kit 1 AS 3 4 JBTN B177MRF0 M Open button 1 AM 3 5 MSPRCA045WRE0 M Open button spring 1 AA 3 6 XEPSD30P08XS0 M Screw 3mm x 6mm 5 AB 3 7 PCOVPB114MRF0 M Night light cover 1 AD 3 8 QCNC A020WRZZ M Rubber connector 1 AC 3 9 HPNLCB181MRF0 M Key fixing mold 1 AH 3 10 PSHEPA900WREZ M LED sheet 1 AG 3 11 RLCDSA107DRZZ M LCD 1 AG 3 12 LANGQB060MRP0 M P...

Page 12: ... wire harnes 1 AT 6 2 FROLPB025MRK0 M Turntable support 1 AN 6 3 NTNT A108WREZ M Turntable tray 1 AM 6 4 TCAUAB050MRR0 M Monitor caution label 1 AA 6 5 TCAUAB053MRR0 M DHHS Screw caution label 1 AB 6 6 TINSEB378MRK0 M Operation manual 1 AD 6 7 QW QZB016MRE0 M High voltage wire A 1 AC SCREWS NUTSANDWASHERS 7 1 LX BZA041WRE0 M Special screw 5 AA 7 2 LX CZ0052WRE0 M Special screw 2 AA 7 3 XHTSD40P12R...

Page 13: ... B C D E F G H OVEN AND CABINET PARTS 2 3 4 7 6 5 1 4 4 6 4 8 4 9 6 3 6 2 2 1 7 5 1 9 4 10 7 2 7 2 7 4 4 3 1 10 1 7 7 3 7 6 7 5 7 6 4 2 7 4 1 8 7 1 1 6 1 6 4 4 7 1 4 1 1 1 1 2 2 2 2 2 2 2 2 2 7 4 7 4 4 11 7 4 6 4 1 5 1 11 7 4 7 7 7 4 7 7 1 5 1 3 4 5 7 4 ...

Page 14: ... 1 2 3 A B C D E F G H A B C D E F G H Actual wire harness may be different from illustration 6 7 6 1 5 5 5 6 5 4 5 2 5 1 5 3 5 8 3 3 3 7 3 2 3 5 3 1 3 4 3 6 5 7 3 8 3 9 3 11 3 10 3 12 Control Panel Parts Door Parts Miscellaneous ...

Page 15: ...ESSORIES DOOR PROTECTION SHEET PLASTIC BAG PACKING CASE TOP PAD ASSEMBLY INTO THE OVEN CAVITY 6 3 TURNTABLE TRAY 6 6 OPERATION MANUAL BOTTOM PAD ASSEMBLY TRAY HOLDER 6 2 TURNTABLE SUPPORT ON TOP OF THE OVEN Non replaceable items ...

Page 16: ...BY SHARP CORPORATION ALL RIGHTS RESERVED No part of this publication may be repro duced stored in retrieval systems or trans mitted in any form or by any means elec tronic mechanical photocopying recording orotherwise withoutpriorwrittenpermission of the publisher ...

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