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R -403JK

WARNING TO  SERVICE  PERSONNEL

Microwave ovens contain circuitry capable of pro-
ducing very high voltage and current, contact with
following parts 

 

may result in a severe, possibly

fatal, electrical shock.

(Example)

High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem-
bly,  High Voltage Harness etc..

Read the Service Manual carefully and follow all
instructions.

Before Servicing

1. Disconnect the power supply cord

,  and then

remove outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.

WARNING:RISK OF ELECTRIC SHOCK.

DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.

The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the high-
voltage capacitor (that is the connecting lead of the high-
voltage rectifier) against the chassis with the use of an
insulated screwdriver.

Whenever troubleshooting is performed the power supply
must be disconnected. It may, in  some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event:
1. Disconnect the power supply cord, and then remove

outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power

transformer.

5. Ensure that the leads remain isolated from other

components and oven chassis by using insulation tape.

6. After that procedure, reconnect the power supply cord.

When the testing is completed,

1. Disconnect the power supply cord, and then remove

outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power

transformer.

5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is

installed.

7. Run the oven and check all functions.

After repairing

1. Reconnect all leads removed from components during

testing.

2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is

installed.

4. Run the oven and check all functions.

Microwave ovens should not be operated empty. To test for
the presence of microwave energy within a cavity, place a
cup of cold water on the oven turntable, close the door and
set  the power to HIGH and set the microwave timer for two
(2) minutes. When the two minutes has elapsed (timer at
zero) carefully check that the water is now hot. If the water
remains cold carry out 

Before Servicing

 procedure and re-

examine the connections to the component being tested.

When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test should be  carried out.

Don't Touch !
Danger High Voltage

Summary of Contents for R-403JK

Page 1: ...CING INSIDE FRONT COVER WARNING TO SERVICE PERSONNEL 1 MICROWAVE MEASUREMENT PROCEDURE 2 FOREWORD AND WARNING 3 PRODUCT SPECIFICATIONS 4 GENERAL INFORMATION 4 KEY UNIT TEST 6 CPUUNITCIRCUIT 8 PARTS LIST 9 PACKING AND ACCESSORIES 13 S34M235R403JE R 403JK MICROWAVEOVEN MODEL SUPPLEMENTAL SERVICE MANUAL SHARP ELECTRONCS CORPORATION This document has been published to be used for after sales service o...

Page 2: ...transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Microwave Me...

Page 3: ...tor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Reconnect t...

Page 4: ...the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on Full Power Cooking ...

Page 5: ... the oven until the following points are ensured A The door is tightly closed B The door brackets and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certain initial parts are intentionally not grounded and present a...

Page 6: ...lityandobligationofthecustomertocontact SPECIFICATION ITEM DESCRIPTION PowerRequirements 120 Volts 14 0 Amperes 1600 watts 60 Hertz Single phase 3 wire grounded PowerOutput 1100 watts IEC TEST PROCEDURE Operatingfrequencyof2450MHz CaseDimensions Width 21 21 32 Height 12 3 8 Depth 18 7 16 Cooking Cavity Dimensions Width 15 23 32 Height 9 21 32 1 5 Cubic Feet Depth 17 7 8 ControlComplement Touch Con...

Page 7: ...oven will not operate unless the door is securely closed 3 Removable turntable support 4 Removable turntable The turntable will rotate clockwise or counterclockwise 5 Oven lamp It will light when oven is operating or door is opened 6 Oven door with see through window 7 Ventilation openings Rear 8 Auto Touch control panel 9 Time display Digital display 99 minutes 99 seconds 10 Wave guide cover 11 P...

Page 8: ...tor 4 Using an ohmmeter and referring to the key unit matrix indicated on the control unit circuit check the circuit between the pins of the key unit that correspond to the STOP CLEAR pad When the pad is pressed the ohmmeter should indicate short circuit When the pad is released the ohmmeter should indicate open circuit If incorrect readings are obtained the key unit is faulty and must be replaced...

Page 9: ...ontact surface of the ribbon cable edge and the rubber connector with a finger directly not to be oxidized If display digits are missing or scrambled remove control unit and make sure that there is not any trash or foreign substance on the contact surface of the rubber connector Use an adhesive tape to clean the contact surface of the rubberconnector Heat gun will soften adhesive Figure C XXX Grap...

Page 10: ...8 R 403JK 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H Figure S 3 Control Unit Circuit ...

Page 11: ... panel sub assembly 1 AN 3 3 FUNTKB401MRE0 M Key sheet kit 1 AS 3 4 JBTN B177MRF0 M Open button 1 AM 3 5 MSPRCA045WRE0 M Open button spring 1 AA 3 6 XEPSD30P08XS0 M Screw 3mm x 6mm 5 AB 3 7 PCOVPB114MRF0 M Night light cover 1 AD 3 8 QCNC A020WRZZ M Rubber connector 1 AC 3 9 HPNLCB181MRF0 M Key fixing mold 1 AH 3 10 PSHEPA900WREZ M LED sheet 1 AG 3 11 RLCDSA107DRZZ M LCD 1 AG 3 12 LANGQB060MRP0 M P...

Page 12: ... wire harnes 1 AT 6 2 FROLPB025MRK0 M Turntable support 1 AN 6 3 NTNT A108WREZ M Turntable tray 1 AM 6 4 TCAUAB050MRR0 M Monitor caution label 1 AA 6 5 TCAUAB053MRR0 M DHHS Screw caution label 1 AB 6 6 TINSEB378MRK0 M Operation manual 1 AD 6 7 QW QZB016MRE0 M High voltage wire A 1 AC SCREWS NUTSANDWASHERS 7 1 LX BZA041WRE0 M Special screw 5 AA 7 2 LX CZ0052WRE0 M Special screw 2 AA 7 3 XHTSD40P12R...

Page 13: ... B C D E F G H OVEN AND CABINET PARTS 2 3 4 7 6 5 1 4 4 6 4 8 4 9 6 3 6 2 2 1 7 5 1 9 4 10 7 2 7 2 7 4 4 3 1 10 1 7 7 3 7 6 7 5 7 6 4 2 7 4 1 8 7 1 1 6 1 6 4 4 7 1 4 1 1 1 1 2 2 2 2 2 2 2 2 2 7 4 7 4 4 11 7 4 6 4 1 5 1 11 7 4 7 7 7 4 7 7 1 5 1 3 4 5 7 4 ...

Page 14: ... 1 2 3 A B C D E F G H A B C D E F G H Actual wire harness may be different from illustration 6 7 6 1 5 5 5 6 5 4 5 2 5 1 5 3 5 8 3 3 3 7 3 2 3 5 3 1 3 4 3 6 5 7 3 8 3 9 3 11 3 10 3 12 Control Panel Parts Door Parts Miscellaneous ...

Page 15: ...ESSORIES DOOR PROTECTION SHEET PLASTIC BAG PACKING CASE TOP PAD ASSEMBLY INTO THE OVEN CAVITY 6 3 TURNTABLE TRAY 6 6 OPERATION MANUAL BOTTOM PAD ASSEMBLY TRAY HOLDER 6 2 TURNTABLE SUPPORT ON TOP OF THE OVEN Non replaceable items ...

Page 16: ...BY SHARP CORPORATION ALL RIGHTS RESERVED No part of this publication may be repro duced stored in retrieval systems or trans mitted in any form or by any means elec tronic mechanical photocopying recording orotherwise withoutpriorwrittenpermission of the publisher ...

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