Sharp SJ-43L-A2A, Service Manual

Page 1: ...ING UNIT 21 REPLACEMENT PARTS LIST 23 Refrigerant HFC 134a Refer to HFC 134a COOLING UNIT Service Manual for handling this refrigerant DESTINATION 3 In the interests of user safety Required by safety regulations in some countries the set should be restored to its original condition and only parts identical to those specified should be used REFRIGERATOR FREEZER MODELS SJ 43L A2G A2S A2A SJ 47L A2G ...

Page 2: ... ambient temperature and also not be left under 10 C for long days To be used this refrigerator within the range of the rated voltage 6 Usage of the ENERGY LABEL When displaying this refrigerator in the shop window attach the ENERGY LABEL to it in the following procedure ENERGY LABEL DATA This label is in Operation manual ENERGY LABEL BASE of each language Refrigerator Data part E B A C D E G F G ...

Page 3: ...runching sound Sound produced by expansion and contraction of inner walls and internal parts during cooling Squeaking sound Sound produced by expansion and contraction of internal parts Sound of flowing fluid gurgling sound fizzing sound Sound of refrigerant flowing in pipes sound may become louder from time to time 3 IT IS NORMAL for the refrigerator to produce the following sounds Do not place f...

Page 4: ... Adjustable No frost freezer Yes Interior lamp 1 Caster 2 Evaporating pan 1 Refrigerator Refrigerator tray 2 Compartment Vegetable tray 1 Vegetable case 1 V parting plate 1 R door pocket 1 Egg tray 1 R door pocket S 2 Bottle pocket 1 Bottle stopper 1 Door pocket 1 Fresh case 1 Freezer Freezer tray 1 Compartment Ice cube maker Twin ice cube maker Ice storage box 1 Door pocket 2 Deodorizing unit 2 H...

Page 5: ...reezer temp control knob 2 Freezer shelf Freezer tray 3 Ice cube maker 4 Ice cube box Ice storage box 5 Deodorizing unit 6 Fresh case 7 Refrigerator temp control knob 8 Light Lamp 9 Refrigerator shelf Refrigerator tray 10 Lever 11 Shelf Vegetable tray 12 Vegetable crisper Vegetable case 13 Separator plate V parting plate 14 Evaporating pan 15 Casters 16 Ventilating grille 17 Adjustable feet Adjust...

Page 6: ...torage volume of frozen food storage compartment SJ 43L Category 7 B ST ST 39 dB A re 1 pw 39 dB A re 1 pw 510 kWh year 708 kWh year 744 kWh year 248 L No frost 9 h 6 0 kg 24h Net storage volume of fresh food storage compartment SJ 47L Category 7 B 560 kWh year 285L 9 h 6 0 kg 24h 880 92 EN153 86 594 EEC No frost THE FICHE according to ANNEX 94 2 EC 15 Maximum allowable electricity consumption Ema...

Page 7: ...0 90 more than 60 more than 60 more than 60 more than 595 1022 5 1700 73 16 9 5 1260 1320 1210 Unit mm 1 1 Include the badge Not include the handle 90 more than 660 60 more than 680 595 1142 5 1820 680 470 60 more than 60 more than 73 16 9 5 1260 1320 1210 Unit mm 1 1 Include the badge Not include the handle ...

Page 8: ...ig E 3 SJ 43L Fig E 4 SJ 47L Unit mm 502 321 502 502 502 518 531 524 524 526 242 242 510 225 232 89 89 112 99 99 246 269 269 320 188 229 210 118 218 5 175 185 226 126 82 526 628 5 502 502 502 321 531 524 524 502 518 242 242 510 526 225 232 89 89 112 99 99 246 269 269 320 188 229 210 118 168 5 125 165 226 126 82 526 508 5 Unit mm ...

Page 9: ...0W at 230V Door switch DSD 5 250V 0 25A 4 terminals push button type Damper thermostat MM1 6173 Open Close 5 0 C Defrost timer ND1004M2 220 240V Integration type 50 60Hz Cycle time 10h44m 8h57m 50 60Hz Delay time 4m20s 3m37s 50 60Hz Lamp socket 250V 1A E 12 Hard plastic body type Lamp 240V 15W E 12 Compressor FL1568SD 220 240V 50Hz Cooling capacity 188W 50Hz Main coil 13 3Ω Aux coil 25 6Ω at 25 C ...

Page 10: ...ERMINAL BOX CONNECTOR GY BR OR Y R P BL BK SB G Y W GRAY BROWN live ORANGE YELLOW RED PINK BLUE neutral BLACK SKY BLUE GREEN YELLOW earth WHITE F Thermostat R Defrost timer TM Thermo fuse FM Defrost heater Defrost thermo Starting relay C M A Compressor Protector BL Door switch Source Plug SB Fan motor L OR BR W Y GY BK Lamp Running capacitor Figure W 1 Wiring Diagram ...

Page 11: ...2 1 2 3 4 1 2 3 4 1 2 3 4 1 L E N 1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8 GY 1 OR 1 R 1 BR 1 Y 1 W 1 BL 1 BL 2 BR 2 SB 1 SB 1 BK 1 W 1 Y 2 OR 1 R lamp box ass y Lamp 15W Lamp socket L Terminal box TM Defrost timer Y 1 Y 2 R 1 BK 1 GY 2 Terminal block Protector Compressor C M A Starting relay Source cord BROWN BLUE GRAY EARTH G BR OR Y R P BL BK SB G Y W GRAY BROWN live ORANGE YELLOW RED PINK BLUE neutral ...

Page 12: ... In this case adjust control set back to the MED position When refrigerator temperature control sets to the Coldest some foods stored in Fresh case may also become frozen 3 Reference value of temperature Figure F 1 2 star section for storing frozen food only not freezing 2 Temperature control of refrigerator Damper thermostat senses temperature of the refrigerator and changes the opening angle of ...

Page 13: ... the operation time delay time of defrost time defrosted water is drained outside the refrigerator Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops Defrost thermostat contact becomes ON when it s cooled And the timer motor starts running Figure F 3 Figure F 3 Figure F 4 Figure F 5 Figure F 6 TM COMP Defrost thermostat ON Compressor running T...

Page 14: ... hot if touched by hand while the compressor is in operation If you are asked about this please explain that the hot pipe serve to prevent the dew generation Figure F 7 4 INSPECTION OF INITIAL STARTING 1 Inspection of cooling unit 1 Set the temperature control knob to MAX and check that the compressor starts to operate 2 Depress the door switch to run the fan and check that cool air is blown out o...

Page 15: ...ending radius is R5mm There should be no gas leak by reforming of sensor tube Figure A 2 1 Forming sensor of Damper thermo Damper thermo Thermo cap sealer A sealer ag3 A sealer ag2 Dial sealer R air guider R air guider S A sealer ag1 2 Setting R air guider S and sticking sealers to R air guider R air guider R air guider S A sealer ag1 A sealer ag1 Masking tape A sealer ag3 A sealer ag2 A sealer ag...

Page 16: ...shion E v cover sealer B E v cover sealer D E v cover sealer E Fan motor holder A U sealer handle U sealer handle 7 2mm 0 1mm C C SEC C C E v cover sealer C E v cover sealer G E v cover sealer A E v cover sealer B E v cover back side STICK START STICK START STICK START 1 1 2 3 Screw Fan louver Screw Claw Claw Claw Claw 2 1 How to remove the Fan louver 1 Take out 2 screws 2 Insert the screwdriver i...

Page 17: ...nd Propeller fan should not be at same position Shaft 4 0 5mm Detail of D D Note Propeller fan should not be taken out from shaft when pulled by 3 kgf Figure A 10 front side more than 3 5mm more than 3 5mm Lead e v cover ass y E v cover sealer C Take out lead wire from square hole to front and fix with L band C then seal with E v cover sealer C Aluminum tape Aluminum tape Aluminum tape Aluminum ta...

Page 18: ... ass y After inserting fix with vinyl tape Figure A 11 1 2 3 4 5 6 7 8 F thermostat 2 F thermostat 6 BROWN inserted Fuse 8 BLACK Fuse 8 WHITE Fan motor 1 5 RED inserted Defrost thermo 3 PINK Defrost thermo 7 BLUE WIRE COLOR FOR FAN MOTOR 100 110V WHITE 127V YELLOW 220 240V BLUE Note Pins should be inserted surely and check by pulling it Figure A 12 Vinyl tape Figure A 14 Figure A 15 RED BROWN fron...

Page 19: ... pulling Evaporator and bending the pipes pay attention so as not to break and deform the pipes Still take care not to hurt yourself by fin of Evaporator Fig A 18 Evaporator 2 Replacement of Def heater ass y 2 1 Remove the center screw of Drain support al to take it off from the food liner Fig A 19 2 2 Raise the protrusion part of Drain support al Then remove Heater cover Fig A 20 2 3 Open Def hea...

Page 20: ... in Fig A 25 Note Glass cloth tape part shall be both side of Drain support to protect the lead wire from damaged Fig A 24 Heater cover Def heater ass y Drain support al Def heater ass y Glass cloth tape W40 x L25 Glass cloth tape Wind the Glass cloth tape more than 2 turns 360 40 40 50 Lead wire 5 5 Drain support al This side is longer wire This side is shorter wire Def heater ass y a b Glass clo...

Page 21: ...Dryer Back condenser Mark Refrigerant flow Mark Brazing portion Eva pan pipe 3 Installing of Evaporator 3 1 Install Evaporator as shown in Fig A 16 in the reverse order of Fig A 17 3 2 Correct the deformed fin NOTE 1 When installing Evaporator take care not to deform significantly and break the pipes 2 Take care not to damage the lead wires and hurt yourself by the fin of Evaporator ...

Page 22: ...ipe ass y From SP connector to Compressor From Compressor to Discharge p connector From Eva pan pipe ass y to Back condenser In From Back condenser out to Hot pipe From Hot pipe to Dryer Figure C 3 Location Figure C 2 Location Compressor Suction pipe Charge pipe Charge pipe Capillary tube Dryer Hot pipe S P connector Eva pan pipe Back condenser Evaporator ...

Page 23: ...opeller fan 100 1 1 1 AD 2 21 PSEL C067CBEZ E v cover sealer a 1 1 1 AA 2 22 PSEL C068CBEZ E v cover sealer b 1 1 1 AA 2 23 PSEL C066CBEZ E v cover sealer c 1 1 1 AC 2 24 PCOVPA308CBFA Terminal cover 1 1 1 AE 2 26 PCOV A277CBFA R lamp cover 1 1 1 AE 2 27 GCOVPA142CBRA R c box cover 1 1 1 AQ 2 28 HGRL A206CBRA Fan louver 1 1 1 AS 2 29 GCOV A209CBFA Upper hinge cover 1 AC 2 29 GCOV A209CBFB Upper hi...

Page 24: ...84CBFA Rd stopper spring r 1 1 1 AD 3 15 2 NBRGPA022CBFA Nylon bearing 3s 1 1 1 AC 3 15 3 LSTP A058CBM0 R door stopper r 1 1 1 AF 3 17 FPACGA348CBKZ R door packing 1 1 1 AV 3 19 FHNDPA070CBKZ Door handle rl ass y 1 AU 3 19 FHNDPA071CBKZ Door handle rl ass y 1 AU 3 19 FHNDPA073CBKZ Door handle rl ass y 1 AU 3 21 LPLTPA287CBFA Handle base rl 1 AK 3 21 LPLTPA287CBFB Handle base rl 1 AK 3 21 LPLTPA287...

Page 25: ... A004CBF0 Absorbent rubber a 2 2 2 AH 6 25 QTAN A045CBE0 Terminal block 1 1 1 AQ 6 26 FPIPCA162CBKZ Eva pan pipe s ass y 1 1 1 AS 6 28 LANG A058CBPZ Absorbent rubber clm 2 2 2 AC 6 29 PGUM A003CBF0 Absorbent rubber b 2 2 2 AH MISCELLANEOUS 90 1 TINS A542CBRZ Operation manual 1 1 1 AE 90 2 TLAB A876CBRZ Warning label 1 1 1 AC 90 3 SPAKCJ150YDEZ Packing case 43l 3 1 1 1 AZ 90 5 TLAB A897CBEZ Case la...

Page 26: ...opeller fan 100 1 1 1 AD 2 21 PSEL C067CBEZ E v cover sealer a 1 1 1 AA 2 22 PSEL C068CBEZ E v cover sealer b 1 1 1 AA 2 23 PSEL C066CBEZ E v cover sealer c 1 1 1 AC 2 24 PCOVPA308CBFA Terminal cover 1 1 1 AE 2 26 PCOV A277CBFA R lamp cover 1 1 1 AE 2 27 GCOVPA142CBRA R c box cover 1 1 1 AQ 2 28 HGRL A206CBRA Fan louver 1 1 1 AS 2 29 GCOV A209CBFA Upper hinge cover 1 AC 2 29 GCOV A209CBFB Upper hi...

Page 27: ...84CBFA Rd stopper spring r 1 1 1 AD 3 15 2 NBRGPA022CBFA Nylon bearing 3s 1 1 1 AC 3 15 3 LSTP A058CBM0 R door stopper r 1 1 1 AF 3 17 FPACGA347CBKZ R door packing 1 1 1 AV 3 19 FHNDPA070CBKZ Door handle rl ass y 1 AU 3 19 FHNDPA071CBKZ Door handle rl ass y 1 AU 3 19 FHNDPA073CBKZ Door handle rl ass y 1 AU 3 21 LPLTPA287CBFA Handle base rl 1 AK 3 21 LPLTPA287CBFB Handle base rl 1 AK 3 21 LPLTPA287...

Page 28: ...er a 2 2 2 AH 6 25 QTAN A045CBE0 Terminal block 1 1 1 AQ 6 26 FPIPCA162CBKZ Eva pan pipe s ass y 1 1 1 AS 6 28 LANG A058CBPZ Absorbent rubber clm 2 2 2 AC 6 29 PGUM A003CBF0 Absorbent rubber b 2 2 2 AH MISCELLANEOUS 90 1 TINS A542CBRZ Operation manual 1 1 1 AE 90 2 TLAB A876CBRZ Warning label 1 1 1 AC 90 3 SPAKCJ148YDEZ Packing case 47l 3 1 1 1 BA 90 5 TLAB A897CBEZ Case label a2g 4 AC 90 5 TLAB A...

Page 29: ...7L A2 A B C D E F G H A 1 2 3 4 5 6 1 2 3 4 5 6 B C D E F G H DOOR PARTS SJ 43L A2 SJ 47L A2 3 6 3 5 3 8 3 10 3 5 2 5 3 5 4 5 5 5 1 5 3 3 5 3 3 5 1 3 15 2 3 15 1 3 17 5 35 3 15 5 2 3 5 4 5 2 90 15 3 5 5 3 15 3 3 19 3 21 ...

Page 30: ... 1 2 3 4 5 6 1 2 3 4 5 6 B C D E F G H CABINET PARTS SJ 43L A2 SJ 47L A2 2 29 2 13 2 49 2 49 2 91 2 7 2 7 2 2 7 1 2 8 2 8 2 2 7 1 2 14 5 31 5 17 5 6 5 32 5 9 5 24 1 10 2 15 5 13 4 3 5 25 2 32 5 16 2 93 2 93 2 93 2 93 5 18 5 19 2 36 2 36 5 15 ...

Page 31: ...2 24 6 18 6 5 6 18 4 11 2 78 2 66 2 67 1 21 1 22 6 21 4 15 2 2 6 26 2 72 1 4 2 41 2 83 2 73 2 71 2 38 2 39 2 79 1 3 2 27 2 46 2 84 2 45 1 7 2 50 1 8 90 2 2 57 2 56 2 55 2 26 2 63 2 19 1 6 2 19 2 64 2 20 2 17 2 21 2 22 2 68 1 17 4 1 1 5 1 1 1 20 2 65 4 1 2 23 2 16 2 28 6 19 6 6 6 25 2 46 2 84 2 44 5 14 6 29 2 70 2 69 2 99 6 24 2 4 2 100 2 101 1 33 1 11 1 32 1 23 2 77 ...

Page 32: ... publication may be repro duced stored in retrieval systems or transmitted in any form or by any means electronic mechanical photocopying re cording or otherwise without prior written permission of the publisher 2002 SHARP CORP 06S0 01E Printed in Japan 43JPS3 43JPU3 43JPQ3T 47JPS3 47JPU3 47JPQ3 ...