Sharp SJ-43N-SL1/WH1, Service Manual

Page 1: ...EMENT PARTS LIST 27 Refrigerant HFC 134a Refer to HFC 134a COOLING UNIT Service Manual for handling this refrigerant DESTINATION E In the interests of user safety Required by safety regulations in some countries the set should be restored to its original condition and only parts identical to those specified should be used REFRIGERATOR FREEZER MODELS SJ P43N SL1 WH1 SJ 43N SL1 WH1 SJ P47N SL1 WH1 S...

Page 2: ...of ambient temperature and also not be left under 10 C for long days To be used this refrigerator within the range of the rated voltage 6 ENERGY LABEL Usage of the ENERGY LABEL When displaying this refrigerator in the shop window attach the ENERGY LABEL to it in the following procedure ENERGY LABEL DATA This label is in Operation manual ENERGY LABEL BASE of each language Refrigerator Data part E B...

Page 3: ...unching sound Sound produced by expansion and contraction of inner walls and internal parts during cooling Squeaking sound Sound produced by expansion and contraction of internal parts Sound of flowing fluid gurgling sound fizzing sound Sound of refrigerant flowing in pipes sound may become louder from time to time 3 IT IS NORMAL for the refrigerator to produce the following sounds Do not place fo...

Page 4: ...r lamp 1 Caster 2 Evaporating pan 1 Refrigerator R glass shelf ass y 2 Compartment V glass shelf ass y 1 Vegetable case 1 V parting plate 1 R door pocket 1 Egg tray 1 R door pocket S 2 Bottle pocket 1 Bottle stopper 1 Door pocket 1 Fresh case 1 Freezer Freezer tray 1 Compartment Ice cube maker Twin ice cube maker Ice storage box 1 Door pocket 2 Deodorizing unit 2 Honeycomb type Plasmacluster Yes N...

Page 5: ...of frozen food storage compartment SJ P43N SJ 43N Category 7 B ST ST 39 dB A re 1 pw 39 dB A re 1 pw 500 kWh year 709 kWh year 746 kWh year 248 L No frost 9 h 6 0 kg 24h Net storage volume of fresh food storage compartment SJ P47N SJ 47N Category 7 B 550 kWh year 285L 9 h 6 0 kg 24h 880 92 EN153 86 594 EEC No frost THE FICHE according to ANNEX 94 2 EC 15 Maximum allowable electricity consumption E...

Page 6: ...g holder Egg tray 22 Egg pocket R door pocket 23 Small pocket R door pocket S 24 Bottle guard Bottle stopper 25 Bottle pocket 26 Plasmacluster panel Only for SJ P43N P47N Figure D 1 External Description Figure D 2 Constructions 1 2 3 4 5 5 7 8 9 10 11 12 13 14 16 15 17 18 19 20 22 23 21 24 25 19 20 6 26 Plasmacluster NOTE 2 star section for storing frozen food only not freezing Upper hinge cover H...

Page 7: ...22 5 1700 73 16 9 5 1260 1320 1210 Unit mm 1 1 Not include the handle 90 more than 660 60 more than 680 595 1142 5 1820 680 470 60 more than 60 more than 73 16 9 5 1260 1320 1210 Unit mm 1 1 Not include the handle DIMENSIONS OUTER DIMENSIONS AND CLEARANCE Fig E 1 SJ P43N SJ 43N Fig E 2 SJ P47N SJ 47N ...

Page 8: ... SJ P43N SJ 43N Fig E 4 SJ P47N SJ 47N 502 502 502 321 531 502 518 242 242 510 526 225 232 89 89 112 99 99 246 307 307 349 188 229 210 118 172 5 133 172 226 126 82 539 536 536 508 5 Unit mm Unit mm 307 349 183 192 307 222 5 536 536 539 502 321 502 502 502 518 531 526 242 242 510 225 232 89 89 112 99 99 246 188 229 210 118 226 126 82 628 5 ...

Page 9: ... 250V 0 25A 4 terminals push button type Damper thermostat MM1 6173 Open Close 5 0 C Defrost timer ND1004M2 220 240V Integration type 50 60Hz Cycle time 10h44m 8h57m 50 60Hz Delay time 4m20s 3m37s 50 60Hz Lamp socket 250V 1A E 12 Hard plastic body type Lamp 240V 15W E 12 Compressor FL1568SD 220 240V 50Hz Cooling capacity 188W 50Hz Main coil 13 3Ω Aux coil 25 6Ω at 25 C Starting relay PETOSAT 22 Ω ...

Page 10: ...PINK BLUE neutral BLACK SKY BLUE GREEN YELLOW earth WHITE F Thermostat R Defrost timer TM Thermo fuse FM Defrost heater Defrost thermo Starting relay C M A Compressor Protector BL Door switch Source Plug SB Fan motor L OR BR W Y GY BK Lamp G Y CONNECTED IN TERMINAL BOX CONNECTOR GY BR OR Y R P BL BK SB G Y W GRAY BROWN live ORANGE YELLOW RED PINK BLUE neutral BLACK SKY BLUE GREEN YELLOW earth WHIT...

Page 11: ...BR OR Y R P BL BK SB G Y W GRAY BROWN live ORANGE YELLOW RED PINK BLUE neutral BLACK SKY BLUE GREEN YELLOW earth WHITE 1 2 3 4 OR 4 BR 6 BL 3 GY 3 PWB HARNESS MAIN PWB 1 2 3 1 2 1 2 1 2 1 2 1 2 CLUSTER HARNESS PU CLUSTER HARNESS Plasmacluster unit Ionizer K 1 2 3 1 2 3 CAB HARNESS 1 2 3 PANEL PWB F Door DOOR HARNESS BL 1 2 3 4 1 2 3 4 Terminal box Terminal box B TM Defrost timer Y 1 Y 2 R 1 BK 1 G...

Page 12: ... 1 2 1 2 1 2 3 4 1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8 GY 1 OR 1 R 1 BR 1 Y 1 W 1 BL 1 BL 2 BR 2 SB 1 SB 1 BK 1 W 1 Y 2 OR 1 R lamp box ass y Lamp 15W Lamp socket L GY BR OR Y R P BL BK SB G Y W GRAY BROWN live ORANGE YELLOW RED PINK BLUE neutral BLACK SKY BLUE GREEN YELLOW earth WHITE BL 1 2 3 4 1 2 3 4 Terminal box TM Defrost timer Y 1 Y 2 R 1 BK 1 GY 2 Compressor C M A Starting relay Source plug cord...

Page 13: ...D3 VRS1 C13 0 1 C15 100 10V C10 1 50V C9 0 1 VRS2 Q7 KRA101M Q5 KRA101M Q4 KRC101M Q3 KTA1046 Q6 KRA101M Q1 KRA101M Q2 KRC101M C2 2200 35V R19 OPEN C16 0 1 C18 0 1 C19 1000 25V C8 0 1 C6 0 1 C4 0 1 C20 100 10V C17 100 10V 12V 12V 12V 5V G I I O O G HS IC2 IC1 IC4 7812 7805 C3 0 1 50V TRNS IN4005E PST993E IC3 D1 IN4007E D2 ISS270A D7 ISS270A ZD1 LED1 C1 0 1 C11 0 1 C12 0 1 C5 1 50V 1 3 2 VAREF R40 ...

Page 14: ...y freeze In this case adjust control set back to the MED position When refrigerator temperature control sets to the Coldest some foods stored in Fresh case may also become frozen 3 Reference value of temperature Figure F 1 2 star section for storing frozen food only not freezing 2 Temperature control of refrigerator Damper thermostat senses temperature of the refrigerator and changes the opening a...

Page 15: ...ng the operation time delay time of defrost time defrosted water is drained outside the refrigerator Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops Defrost thermostat contact becomes ON when it s cooled And the timer motor starts running Figure F 3 Figure F 3 Figure F 4 Figure F 5 Figure F 6 TM COMP Defrost thermostat ON Compressor running...

Page 16: ...lt hot if touched by hand while the compressor is in operation If you are asked about this please explain that the hot pipe serve to prevent the dew generation Figure F 7 4 INSPECTION OF INITIAL STARTING 1 Inspection of cooling unit 1 Set the temperature control knob to MAX and check that the compressor starts to operate 2 Depress the door switch to run the fan and check that cool air is blown out...

Page 17: ...is controlled as follows 3 Plasmacluster Control 1 Plasmacluster operation will be performed when the following conditions gather 1 Lamp Under lighting 2 Compressor Under operation 3 Door Closed 4 Within The Plasmacluster operation time 2 If the sum total of Plasmacluster operation time will reach at the set time The Plasmacluster operation Time Plasmacluster operation will stop 3 After an operati...

Page 18: ...ERLAP 15mm DATUM DATUM DATUM Only for SJ 43N 47N Damper thermo Thermo cap sealer A sealer ag3 A sealer ag2 Dial sealer R air guider R air guider S Ionizer K Plasma holder Plasma harness A sealer ag1 Only for SJ P43N SJ P47N Only for SJ 43N SJ 47N ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS CAUTION DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING 1 R AIR GUIDER ASSEMBLY Figure A ...

Page 19: ...pe W30 40mm Paper tape W30 40mm Plasma holder Ionizer K Plasma harness Connector should insert surely SEC A A SEC B B A B B A 3 Fixing of the Ionizer K Only for SJ P43N P47N 3 1 Connect Ionizer K and connector of the lead wire 3 2 Insert Ionizer K to Plasma holder 3 3 Insert the 3 2 assembly to R air guider A ...

Page 20: ...ler B E v cover sealer D E v cover sealer E E v cover AL A E v cover sealer F Fan motor holder A U sealer handle U sealer handle 7 2mm 0 1mm C C SEC C C E v cover sealer C E v cover sealer G E v cover sealer A E v cover sealer B E v cover back side STICK START STICK START STICK START 1 1 2 3 3 4 4 4 Screw Fan louver Screw Claw Claw Claw Claw 2 1 How to remove the Fan louver 1 Take out 2 screws 2 I...

Page 21: ... be at same position Shaft 4 0 5mm Detail of D D Note Propeller fan should not be taken out from shaft when pulled by 3 kgf Fan clamp Propeller fan Figure A 10 front side more than 3 5mm more than 3 5mm Lead e v cover ass y E v cover sealer C Take out lead wire from square hole to front and fix with L band C then seal with E v cover sealer C Aluminum tape Aluminum tape Aluminum tape Aluminum tape ...

Page 22: ...er ass y After inserting fix with vinyl tape Figure A 11 1 2 3 4 5 6 7 8 F thermostat 2 F thermostat 6 BROWN inserted Fuse 8 BLACK Fuse 8 WHITE Fan motor 1 5 RED inserted Defrost thermo 3 PINK Defrost thermo 7 BLUE WIRE COLOR FOR FAN MOTOR 100 110V WHITE 127V YELLOW 220 240V BLUE Note Pins should be inserted surely and check by pulling it Figure A 12 Vinyl tape Figure A 14 Figure A 15 RED BROWN fr...

Page 23: ...en pulling Evaporator and bending the pipes pay attention so as not to break and deform the pipes Still take care not to hurt yourself by fin of Evaporator Fig A 18 Evaporator 2 Replacement of Def heater ass y 2 1 Remove the center screw of Drain support al to take it off from the food liner Fig A 19 2 2 Raise the protrusion part of Drain support al Then remove Heater cover Fig A 20 2 3 Open Def h...

Page 24: ...wn in Fig A 25 Note Glass cloth tape part shall be both side of Drain support to protect the lead wire from damaged Fig A 24 Heater cover Def heater ass y Drain support al Def heater ass y Glass cloth tape W40 x L25 Glass cloth tape Wind the Glass cloth tape more than 2 turns 360 40 40 50 Lead wire 5 5 Drain support al This side is longer wire This side is shorter wire Def heater ass y a b Glass c...

Page 25: ...e Dryer Back condenser Mark Refrigerant flow Mark Brazing portion Eva pan pipe 3 Installing of Evaporator 3 1 Install Evaporator as shown in Fig A 16 in the reverse order of Fig A 17 3 2 Correct the deformed fin NOTE 1 When installing Evaporator take care not to deform significantly and break the pipes 2 Take care not to damage the lead wires and hurt yourself by the fin of Evaporator ...

Page 26: ... pipe ass y From SP connector to Compressor From Compressor to Discharge p connector From Eva pan pipe ass y to Back condenser In From Back condenser out to Hot pipe From Hot pipe to Dryer Figure C 3 Location Figure C 2 Location Compressor Suction pipe Charge pipe Charge pipe Capillary tube Dryer Hot pipe S P connector Eva pan pipe Back condenser Evaporator ...

Page 27: ... Fan clamp 1 1 1 1 AC 2 19 LHLD A389CBF0 Motor cushion 2 2 2 2 AF 2 20 NFANPA011CBF0 Propeller fan 100 1 1 1 1 AD 2 21 PSEL C067CBEZ E v cover sealer a 1 1 1 1 AA 2 22 PSEL C068CBEZ E v cover sealer b 1 1 1 1 AA 2 23 PSEL C066CBEZ E v cover sealer c 1 1 1 1 AC 2 24 PCOVPA308CBFA Terminal cover 1 1 1 1 AE 2 26 PCOV A277CBFA R lamp cover 1 1 1 1 AE 2 27 GCOVPA142CBRA R c box cover 1 1 1 1 AQ 2 28 HG...

Page 28: ...BKZ R door ass y 1 BS 3 15 1 LSTPPA084CBFA Rd stopper spring r 1 1 1 1 AD 3 15 2 NBRGPA022CBFA Nylon bearing 3s 1 1 1 1 AC 3 15 3 LSTP A058CBM0 R door stopper r 1 1 1 1 AF 3 17 FPACGA348CBKZ R door packing 1 1 1 1 AV 3 19 HDECQA477CBRA Handle trim r 1 1 1 1 AN 3 20 HDECQA479CBMA Hd cover rb 1 1 1 1 AP 3 21 LPLTMA687CBPZ Hd support r 1 1 1 1 AD 3 22 LPLTPA375CBFA Handle base r 1 1 1 1 AK 3 30 GCOVP...

Page 29: ... 1 AQ 6 26 FPIPCA162CBKZ Eva pan pipe s ass y 1 1 1 1 AS 6 28 LANG A058CBPZ Absorbent rubber clm 2 2 2 2 AC 6 29 PGUM A003CBF0 Absorbent rubber b 2 2 2 2 AH MISCELLANEOUS 90 1 TINS A684CBRZ Operation manual 1 1 1 1 AF 90 2 TLAB A876CBRZ Warning label 1 1 1 1 AC 90 3 SPAKCA167CBZZ Packing case 43n 1 1 1 1 AZ 90 6 CPADBA799YDKZ Bottom pad ass y 1 1 1 1 AV 90 7 CPADBA057CBKZ Top pad ass y 1 1 1 1 AR ...

Page 30: ... Fan clamp 1 1 1 1 AC 2 19 LHLD A389CBF0 Motor cushion 2 2 2 2 AF 2 20 NFANPA011CBF0 Propeller fan 100 1 1 1 1 AD 2 21 PSEL C067CBEZ E v cover sealer a 1 1 1 1 AA 2 22 PSEL C068CBEZ E v cover sealer b 1 1 1 1 AA 2 23 PSEL C066CBEZ E v cover sealer c 1 1 1 1 AC 2 24 PCOVPA308CBFA Terminal cover 1 1 1 1 AE 2 26 PCOV A277CBFA R lamp cover 1 1 1 1 AE 2 27 GCOVPA142CBRA R c box cover 1 1 1 1 AQ 2 28 HG...

Page 31: ...BKZ R door ass y 1 BS 3 15 1 LSTPPA084CBFA Rd stopper spring r 1 1 1 1 AD 3 15 2 NBRGPA022CBFA Nylon bearing 3s 1 1 1 1 AC 3 15 3 LSTP A058CBM0 R door stopper r 1 1 1 1 AF 3 17 FPACGA347CBKZ R door packing 1 1 1 1 AV 3 19 HDECQA477CBRA Handle trim r 1 1 1 1 AN 3 20 HDECQA479CBMA Hd cover rb 1 1 1 1 AP 3 21 LPLTMA687CBPZ Hd support r 1 1 1 1 AD 3 22 LPLTPA375CBFA Handle base r 1 1 1 1 AK 3 30 GCOVP...

Page 32: ...Eva pan pipe s ass y 1 1 1 1 AS 6 28 LANG A058CBPZ Absorbent rubber clm 2 2 2 2 AC 6 29 PGUM A003CBF0 Absorbent rubber b 2 2 2 2 AH MISCELLANEOUS 90 1 TINS A684CBRZ Operation manual 1 1 1 1 AF 90 2 TLAB A876CBRZ Warning label 1 1 1 1 AC 90 3 SPAKCA166CBZZ Packing case 47n 1 1 1 1 BA 90 6 CPADBA799YDKZ Bottom pad ass y 1 1 1 1 AV 90 7 CPADBA057CBKZ Top pad ass y 1 1 1 1 AR 90 8 SPADBA190CBFZ Corner...

Page 33: ... C D E F G H DOOR PARTS 3 6 3 5 3 5 2 5 3 5 4 5 5 5 1 5 3 3 5 3 3 5 1 3 15 2 3 15 1 3 17 5 35 3 15 5 2 5 2 90 15 3 15 3 3 6 3 5 3 5 3 3 5 1 1 55 2 43 3 30 3 31 SJ 43N 47N SJ P43N P47N 3 5 4 3 5 5 3 8 3 10 3 11 3 9 3 20 3 7 3 7 3 19 3 21 3 22 SJ P43N SJ 43N SJ P47N SJ 47N ...

Page 34: ...5 6 1 2 3 4 5 6 B C D E F G H CABINET PARTS 2 49 2 49 2 91 2 7 2 7 2 2 7 1 2 8 2 8 2 2 7 1 2 14 5 31 5 17 5 6 5 32 5 9 1 10 2 15 5 13 4 3 5 16 2 93 2 93 2 93 2 93 5 18 5 19 5 15 5 24 1 5 24 2 5 25 2 5 25 1 5 25 5 24 2 29 2 13 SJ P43N SJ 43N SJ P47N SJ 47N ...

Page 35: ...21 1 22 6 21 4 15 2 2 6 26 2 72 1 4 2 83 2 73 2 71 2 38 2 39 2 79 1 3 2 27 2 46 2 45 1 7 2 50 1 8 90 2 2 57 2 56 2 55 2 26 2 63 2 19 1 6 2 19 2 64 2 20 2 17 2 21 2 22 2 68 1 17 4 1 1 5 1 1 1 20 2 65 4 1 2 23 2 16 2 28 6 19 6 6 6 25 2 46 2 44 5 14 6 29 2 70 2 69 2 99 6 24 2 100 2 101 2 82 1 50 2 81 Only for SJ P43N P47N Only for SJ P43N P47N 2 47 1 45 1 46 Only for SJ 43N 47N 1 33 1 11 SJ P43N SJ 4...

Page 36: ...ication may be repro duced stored in retrieval systems or transmitted in any form or by any means electronic mechanical photocopying re cording or otherwise without prior writ ten permission of the publisher 2005 SHARP CORP 01K0 01E Printed in Japan 43ATUE 43ATTE 43BTUE 43BTTE 47ATUE 47ATTE 47BTUE 47BTTE ...