Sharp SVX500, Maintenance Manual

Page 1: ...1 PRECISION MACHINERY TOOLS SVX500 MAINTENANCE MANUAL ...

Page 2: ... Pre Operation Check 20 2 5 Spindle Alarm Handling 21 Chapter 3 The Air Compressor Unit 3 1 Air Compressor System Layout 23 3 2 Air Compressor Unit Usage Instruction 28 3 3 Air Compressor Troubleshooting 29 Chapter 4 The Lubrication Unit 4 1 Centralized Lubrication System Diagram 31 Chapter 5 The Spindle Oil Cooling Unit 5 1 Spindle Oil Cooling Pipeline Diagram 35 Chapter 6 The Electrical Unit 6 1...

Page 3: ...3 PRECISION MACHINE TOOLS Maintenance Manual Chapter 1 Routine Maintenance ...

Page 4: ...ean A Adjustment F Function check G Grease coasting R Replace when necessary No Maintenance Daily Weekly Monthly Annually Note 1 Spindle operation warm up 2 Spindle unit Spindle nose 3 Lubrication pump Depending on the brand of the lube oil 4 Lubrication unit Lubrication pump oil volume 5 Spindle oil coolant unit 6 Temperature difference setup 1 C 7 Spindle oil coolant unit Oil coolant unit filter...

Page 5: ...n F 18 Spindle cooling fan 19 Electric box CNC axial battery R 20 Machine static precision check A 21 Machine position precision check A Replace 22 Spindle cooling fan 23 Oil skimmer F Note The schedule presented in table is for normal operation only If the environment is not optimal or if the usage frequency has exceeded the suggested basic standard you may need to increase the frequency of maint...

Page 6: ...6 PRECISION MACHINE TOOLS Maintenance Manual 1 2 Routine Maintenance Instruction Diagram 17 Operation box 16 Emergency stop 16 Emergency stop ...

Page 7: ...7 PRECISION MACHINE TOOLS Maintenance Manual 1 2 Spindle unit 1 2 Spindle unit 14 15 ATC system ...

Page 8: ...8 PRECISION MACHINE TOOLS Maintenance Manual Machine precision check 20 21 ...

Page 9: ...9 PRECISION MACHINE TOOLS Maintenance Manual 23 Oil skimmer 18 19 EC cabinet ...

Page 10: ...10 PRECISION MACHINE TOOLS Maintenance Manual 5 6 7 Spindle oil temperature controller 8 9 10 11 Air compressor preparation unit 3 4 Lubrication system ...

Page 11: ...d broach bolts Broach bolt is an important component jointing the spindle and the tool shank Using a wrong broach bolt is hazardous for the operation Make sure that only the standard one is used Spindle pre operation check Check the machine before spindle operation according to instructions given in Section 2 4 in order to extend the lifespan of the spindle Manually loosening the spindle s cutter ...

Page 12: ...nk of the air compressor Water drainage is more effective in the morning Lube oil from the lubricating pump automatic Lube oil is released by the lubricating pump to lubricate the guide ways and the lead screws Insufficient lubrication may speed up the abrasion and affect machine precision Always make sure that there is enough oil in the tank If the amount of oil is below the lower limit of the oi...

Page 13: ...ways To extend the lifespan remove the dust or they may scratch the slide Correctly locking the work pieces When placing work pieces onto the workbench make sure that they are well locked or they may spin out and cause personnel injury Correctly locking the doors Make sure the operation door and the two side doors are well locked to prevent the cutter from bursting apart or iron filings from flyin...

Page 14: ...14 PRECISION MACHINE TOOLS Maintenance Manual Chapter 2 The Spindle Unit ...

Page 15: ... the spindle and weight of the shank Therefore using a shorter cutter with a smaller diameter for high speed chipping is advantageous in terms of spindle vibration temperature increase thermal deformation and processing precision 4 The geometric shape of the cutter blade has an effect on cutter abrasion Increase the angular backlash of the blade can reduce abrasion due to scratches Suitable cutter...

Page 16: ...16 PRECISION MACHINE TOOLS Maintenance Manual 2 2 Tool Shank and Broach Bolts ...

Page 17: ...17 PRECISION MACHINE TOOLS Maintenance Manual CAT 40 STUD ...

Page 18: ... Contents 1 Routine operation Max Rpm 20 10 1 Less than 10 C increase of temperature 2 Shocks 3 Noises 2 If the spindle has been stopped for more than two hours warm up is compulsive 20 10 1 Less than 10 C increase of temperature Shocks 2 Noises 3 Spindle stopped for more than 72 hours 1 20 2 50 10 10 1 Less than 10 C increase of temperature 2 Shocks 3 Noises 4 Spindle stopped for more than 2 week...

Page 19: ...lled onto the spindle do not operate the spindle See the figure below If the temperature of the bearing has increased for more than 10 reduce the rotation speed of the spindle to 500 and do not carry out the warm up until the temperature is about 5 C higher than the room temperature ...

Page 20: ... the maximum speed The machine has to have a forced warm up for 10 minutes before starting the actual work 5 Do not adjust the oil air mixing valve Use the factory set default value for lubrication interval Do not change the values arbitrarily or the bearing may be damaged 6 For this unit if the screen displays ALARM 1002 1056 2004 check and turn off the alarm before continuing the operation 7 Do ...

Page 21: ... blocked the screen will display ALARM 1002 3 The third spindle protection is the pressure switch for air pressure supply If there is insufficient air pressure the mixing valve will be incapable of emitting the oil aerosol If this ALARM goes off check whether the oil pipeline is broken and whether air pressure supply is sufficient 4 If the clients still cannot turn off the alarm after checking rel...

Page 22: ...22 PRECISION MACHINE TOOLS Maintenance Manual Chapter 3 The Air Compressor Unit ...

Page 23: ...23 PRECISION MACHINE TOOLS Maintenance Manual 3 1 Air compressor system layout ...

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Page 28: ...ld check whether there is any water accumulation at the shift or at the end of the day If the water drainage function is abnormal water vapor may get into the air compressor component thereby reducing the lifespan For the water drainage function of the filter to be more effective water in the air tank of the air compressor should fully drained out It is also recommended to install a dehumidifier a...

Page 29: ...kage at the screw cap 1 Loosened cap nut 2 Broken film 1 Tighten the cap nut 2 Replace the film No oil dripped from the oil cup 1 The adjusting needle being too tight 2 The adjusting needle cannot be closed or there are dirts on the needle The adjustment needle cannot bear the pressure 3 Broken or damaged adjusting needle or needle base 1 Loosen up the needle 2 Reduce the oil volume until the leve...

Page 30: ...30 PRECISION MACHINE TOOLS Maintenance Manual Chapter 4 The Lubrication Unit ...

Page 31: ...31 PRECISION MACHINE TOOLS Maintenance Manual 4 1 Centralized Lubrication System Diagarm ...

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Page 34: ...34 PRECISION MACHINE TOOLS Maintenance Manual Chapter 5 The Spindle Oil Cooling Unit ...

Page 35: ...35 PRECISION MACHINE TOOLS Maintenance Manual 5 1 Spindle Oil Cooling Pipeline Diagram ...

Page 36: ...36 PRECISION MACHINE TOOLS Maintenance Manual Chapter 6The Electrical Unit ...

Page 37: ...ive basic rules below 1 Only people know about this machine and have qualification as well as permission can operate the machine or performance the maintenance Those competent individuals have to receive appropriate training to understand the safety and protective measures as well as machine maintenance work These individuals have to be approved for their safety control ability Especially those pe...

Page 38: ...b The dust pan has two security keys To prevent the memory to be modified arbitrarily use the function showed on the right figure Emergency stop Press this button to halt the operation immediately Memory edit lock This key is used to prevent unauthorized or arbitrarily changing of the processing procedure ...

Page 39: ...e functions are presented on the right figure c Keep the user s manual at an easily accessed location If the manual word can t read please call the agent and confirm the model as well as the model number of the machine Main power switch Before performing and maintenance repair or for any emergency condition turn of this switch Locked electrical box The box cannot be opened by unauthorized personne...

Page 40: ...40 PRECISION MACHINE TOOLS Maintenance Manual Chapter 7 Appendix ...

Page 41: ...sity ISO VG68 2 Anti rust foam oxidation and emulsification 1 High thermal conduction 2 Good lubrication Lubrication Methods Oil feeder Automatic centralized lubrication Circulation Oil replacement interval When needed When needed Add more when needed replace the oil every year When needed Tank capacity 55CC 3L 270L Recommended Brands 1 MOBIL RARUS 424 2 ESSO TERESSO S32 3 CASTROL HYSPIN VG32 4 SH...

Page 42: ...42 PRECISION MACHINE TOOLS Maintenance Manual 7 2 Descriptions on Program and Servo Alarms ...

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Page 97: ...97 PRECISION MACHINE TOOLS Maintenance Manual 7 3 List of the Machine Components 1 Bed ...

Page 98: ...98 PRECISION MACHINE TOOLS Maintenance Manual BED PIPING ...

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Page 100: ...100 PRECISION MACHINE TOOLS Maintenance Manual 2 X SADDLE ...

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Page 102: ...102 PRECISION MACHINE TOOLS Maintenance Manual 3 X AXIS DRIVE ...

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Page 104: ...104 PRECISION MACHINE TOOLS Maintenance Manual 4 X SCALE ...

Page 105: ...105 PRECISION MACHINE TOOLS Maintenance Manual 5 X Y PIPING ...

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Page 113: ...113 PRECISION MACHINE TOOLS Maintenance Manual 7 Y PIPING ...

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Page 117: ...117 PRECISION MACHINE TOOLS Maintenance Manual 8 Y SCALE ...

Page 118: ...118 PRECISION MACHINE TOOLS Maintenance Manual 9 Y DRIVER ...

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Page 121: ...121 PRECISION MACHINE TOOLS Maintenance Manual 10 Z SADDLE ...

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Page 130: ...130 PRECISION MACHINE TOOLS Maintenance Manual 12 Z SCALE ...

Page 131: ...131 PRECISION MACHINE TOOLS Maintenance Manual 13 Z DRIVER ...

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Page 133: ...133 PRECISION MACHINE TOOLS Maintenance Manual 14 A DRIVER L ...

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Page 141: ...141 PRECISION MACHINE TOOLS Maintenance Manual 15 A DRIVER R ...

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Page 143: ...143 PRECISION MACHINE TOOLS Maintenance Manual 16 A PIPING ...

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Page 145: ...145 PRECISION MACHINE TOOLS Maintenance Manual 17 C TABLE ...

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Page 151: ...151 PRECISION MACHINE TOOLS Maintenance Manual 18 C PIPING ...

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Page 153: ...153 PRECISION MACHINE TOOLS Maintenance Manual 19 C DRIVER ...

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Page 155: ...155 PRECISION MACHINE TOOLS Maintenance Manual 20 ATC DOOR ...

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Page 158: ...158 PRECISION MACHINE TOOLS Maintenance Manual 21 COOLER ...

Page 159: ...159 PRECISION MACHINE TOOLS Maintenance Manual 22 FOUNDATION ...

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Page 161: ...161 PRECISION MACHINE TOOLS Maintenance Manual 23 HYDRAULIC ...

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Page 163: ...163 PRECISION MACHINE TOOLS Maintenance Manual 24 LUBRICATION ...

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Page 166: ...166 PRECISION MACHINE TOOLS Maintenance Manual 25 PNEUMATIC ...

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Page 171: ...171 PRECISION MACHINE TOOLS Maintenance Manual ATC ...

Page 172: ...eats C05841004 30 5 Boo tem plate C05841005 1 6 Spacer block C05841006 7 7 Gripper key C05841007 30 8 BT40 Gripper C05841008 30 9 Spacer block C05841009 1 10 32T Chain C05841010 1 11 Ball bearing C05841011 2 12 Driven wheel 6T C05841012 1 13 Shaft of driven wheel C05841013 1 14 Chain press plate C05841014 1 15 Sensor seats C05841015 1 16 Proximate sensor C05841016 1 ...

Page 173: ...173 PRECISION MACHINE TOOLS Maintenance Manual CAM BOX ...

Page 174: ...r bearing C05841026 1 11 Double side round key C05841027 1 12 Shaft of idle wheel C05841028 1 13 Ball bearing C05841029 2 14 Idle wheel cover C05841030 1 15 Bearing press cover C05841031 2 16 Pulley 60T C05841032 1 17 Pulley 20T C05841033 1 18 Index disk 6T C05841034 1 19 Ball bearing C05841035 2 20 Drive wheel shaft C05841036 1 21 Servo motor C05841037 1 22 Motor plate C05841038 1 23 Needle beari...

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