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Correct connection of the grounding wire [USA]

Observe the allowable minimum bending 

radius for the type of wire used.

 

Never open electrical connections or un-

plug connectors while the circuit is under 

load. 

Cable conduits should be used in locations 

where the wiring is accessible to children 

or small animals.

Electrical connections to the module

Fully cover the module with an 

  opaque material during 

  mechanical and electrical 

  installation. 

Protect the wiring against damage. 

Grounding must be performed in compli-

ance with all national standards and regu-

lations (see “Selecting the proper support 

frame“, page 4).

Connecting a module to a battery with 

the leads reversed (reversed polarity) can 

cause: 

<

 

damage to the bypass diode in the 

module,

<

 

a risk of explosion due to excessive gas 

generation in the battery.

Grounding

Ground the modules and the support frame. 

Modules with frames have a predrilled hole 

in the lateral frame member for fitting a 

No. 10 self-threading clamping screw and 

washer. [USA]

Junction box arrangements

ProCharger™ CR junction box, 

see page 10.

Note, some CR boxes do not have the 

“handle“ configuration as shown here.

ProCharger™ S junction box, 

see page 11.

If the ground wire is not fitted with a ring 

lug, first insert the clamping screw with the 

dished washer into the drilled hole.

Strip 16 mm of insulation from the end 

of the conductor, and pass the bare wire 

between the head of the screw and the 

washer. 

Finally, tighten the screw. 

Spelsberg S junction box, 

see page 11.

Note, some S junction boxes have 2 cable 

glands.

ProCharger™ terminal cover, 

see page 12.

8

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Summary of Contents for SP150-L

Page 1: ...Shell Solar Installation Guide for Shell Solar Photovoltaic Modules www shell com solar First Edition 2003...

Page 2: ...service WARNING All instructions should be read and understood before attempt ing to install wire operate and maintain the module Contact with electrically active parts of the module such as terminals...

Page 3: ...rk only under dry conditions and use only dry tools Observe the safety regulations for all other components used in the system including wiring and cables connectors charging regulators inverters stor...

Page 4: ...dancewithlocalcodesortheNationalElectricalCode Consultlocalauthoritiesfor permit installationandinspectionrequirements Consultmanufacturerforproperinstallationonspecial vehiclessuchasboatsandcamper Pr...

Page 5: ...ulations when installing modules on roofs and buildings and use prescribed safety equipment safety nets lifelines etc Mounting hole locations For secure installation use only the recom mended mounting...

Page 6: ...mounting system Provide adequate rear ventilation For proper operation and to avoid damage from condensation the module requires an adequate flow of air across the rear surface When installing the mod...

Page 7: ...s the charging current automatically adjusts to suit the charge state of the battery and the power consumption of the connected loads When using a self regulating module make sure there is sufficient...

Page 8: ...r system Please observe the following Keep cable length as short as possible to reduce efficiency voltage drop If you connect several modules together secure the wiring to the support frame Where poss...

Page 9: ...can cause damage to the bypass diode in the module a risk of explosion due to excessive gas generation in the battery Grounding Ground the modules and the support frame Modules with frames have a pre...

Page 10: ...emove the knockout plug by placing the tip of a screwdriver at the edge of the plug and striking the screwdriver with a hammer Attach the fitting to the junction box and leave it loose Pass the wire t...

Page 11: ...ket pass a short cable tie through the slot and secure the cable tie After making the electrical connections Replace the covers on the junction boxes and carefully tighten the four retaining screws 0...

Page 12: ...any problems arise have them be inves tigated by an authorised specialist Observe the maintenance instruc tions for all components used in the system such as support frames charging regulators invert...

Page 13: ...acting the diode lead Note the orientations of the polarity markings on the diodes Check the conductivity of the diodes They should conduct electricity when the test leads are connected in one directi...

Page 14: ...or for reshipment of any repaired or replaced PV modules or cost associated with installation removal or reinstallation of the PV modules D When used in non land based applications the Limited Peak Po...

Page 15: ...DE ALL OTHER EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TOWARRANTIESOFMERCHANTABILITYANDOFFITNESS FOR PARTICULAR PURPOSE USE OR APPLICATION AND ALL OTHER OBLIGATIONS OR LIABILITIES ON THE...

Page 16: ...0 2211 Shell Solar Industries 4650 Adohr Lane Camarillo CA 93011 United States Fax 1 805 388 6395 Shell Solar Pte Ltd 72 Bendemeer Road Hiap Huat House 07 01 Singapore 339941 Fax 65 6842 3887 Status 0...

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