Table of Contents
Warnings
2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup
6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation
7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flushing
10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting
11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Brush Replacement
13
. . . . . . . . . . . . . . . . . . . . . .
Removing and Installing Pump
15
. . . . . . . . . . . . . . . . . .
Pressure Control
16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Control Repair
17
. . . . . . . . . . . . . . . . . . . . . . . .
Motor
20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Housing & Connecting Rod
22
. . . . . . . . . . . . .
Drive Housing Replacement
23
. . . . . . . . . . . . . . . . . . . .
Sprayer Parts Drawing
24
. . . . . . . . . . . . . . . . . . . . . . . . .
Sprayer Parts List
25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hose and Gun Parts Drawing and List
26
. . . . . . . . . . .
Accessories
30
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data
31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions
31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
D
This equipment is for professional use only.
D
Read all instruction manuals, tags, and labels before operating the equipment.
D
Use the equipment only for its intended purpose. If you are uncertain about usage, call your
Graco distributor.
D
Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
D
Check equipment daily. Repair or replace worn or damaged parts immediately.
D
Do not exceed the maximum working pressure of the lowest rated system component. Refer to
the Technical Data on page 31 for the maximum working pressure of this equipment.
D
Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the
Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s
warnings.
D
Do not use hoses to pull equipment.
D
Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not ex-
pose Graco hoses to temperatures above 180
_
F (82
_
C) or below –40
_
F (–40
_
C).
D
Do not lift pressurized equipment.
D
Comply with all applicable local, state, and national fire, electrical, and safety regulations.
WARNING
WARNING
INSTRUCTIONS
Summary of Contents for ULTIMATE 824-030
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