Shibaura FT450-A, Owner'S Manual

Page 1: ...anual carefully in order to operate the Shibaura Firefighting Pump in safe and in correct manner If the pump is operated incorrectly any accident may result If this manual is missing or damaged give a...

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Page 3: ...nitor lamps 10 4 Handling of pump Before starting operation 11 Operating method 15 Discharging with multiple pumps 20 Suction and discharge of water from Fire hydrant 21 Operation in cold districts in...

Page 4: ...nger If the machine is operated incorrectly there is high possibility of death or serious injury Warning If the machine is operated incorrectly death or serious injury may result Caution If the machin...

Page 5: ...e positions of the firefighting pump as shown below If the labels are peeled off or damaged please order new ones telling the part No as shown for each label Operation side Non operation side Part No...

Page 6: ...do not observe the instruction You may be caught by the machine or slip and fall and injured Warning Do not operate the firefighting pump if you cannot concentrate your attention on operation as you a...

Page 7: ...observe the instruction The fuel may catch fire and explode Danger When supplying fuel do not allow the fuel level to exceed the F mark If fuel spills wipe away immediately and do not bring that cloth...

Page 8: ...to be caught in If you do not observe the instruction You may be injured Caution When starting the engine using a rope do not allow people to be within 2m around the pump If you do not observe the ins...

Page 9: ...ections and services Warning When the battery cap is removed do not bring fire close to it If you do not observe the instruction The electrolyte in the battery may catch fire and explode Warning The e...

Page 10: ...e the instruction Fire may break out Caution Install the charger at a dry and well ventilated place where it does not get wet If you do not observe the instruction Electric shock or fire may result Ca...

Page 11: ...Carrying handle Engine oil inlet Water inlet cap Battery Under cover Compound gauge Vacuum pump cover Muffler cover Monitor lamp Throttle lever Electric outlet Pressure gauge Meter lamp Water suction...

Page 12: ...top valve for vacuum pump Carburetor cover Exhaust pipe Pump side Oil gauge governor chamber Tickler Water shut off valve water drain button Top surface side Carburetor Gauge pipe for compound gauge G...

Page 13: ...rting motor because the battery voltage drops An item for which the lamp is lights during running or discharging is faulty Indication Meaning Condition Remedy Fuel Indicates the fuel must be added Lig...

Page 14: ...and 1 holder contained in the package mount the battery on the bed 3 Connect the battery cord red PVC tape wound on and then cord black PVC tape wound on in this order on the battery using the attach...

Page 15: ...ation or explosion After filling the tank with fuel securely tighten the fuel tank cap There is a fear of inflammation or explosion 2 Supply 2 cycle engine oil tank capacity 1 4L The fire pump is a se...

Page 16: ...k out by the heated muffler Do not install the pump indoors or in the tunnel or the like where is badly ventilated If not you may get poisoned by exhaust gas 2 Be sure to attach a strainer and a ratta...

Page 17: ...ention crew self defense fire band maintenance and checkup group etc which have received education and training concerning the safety are allowed to operate the fire pump 2 Wear clothes suited for the...

Page 18: ...hard to start with the auto choke only when it is cold press the carburetor tickler for 2 3 seconds Do not use it while the engine is still warm after the end of running If used excessive fuel will ma...

Page 19: ...Select RUNNING 1 In case of running at RUNNING 2 meter lamp burnout etc may occur 5 Use of recoil starter Strongly pull the recoil starter handle When starting by the recoil starter rope take care so...

Page 20: ...attaching the nozzle to the hose when putting out remaining fire or changing the water in the tank for instance cavitation may be generated so that the engine or pump may be broken down Be sure to att...

Page 21: ...STOP 5 Draining the water If water remaining in the fire pump is left as it is rust may be produced or cracks by freezing may occur when cold Be sure to drain the fire pump before storing it 1 After...

Page 22: ...t fuel immediately after the tickler is operated or fuel is discharged from the carburetor There is a fear of inflammation or fire 4 Put the pump cover 7 Connecting a hose Engage the fixture until a c...

Page 23: ...t be removed until the water in the hose is drained after the water is discharged 2 Operation Necessary an operator for all of pump each 1 Open the water discharge valve or all sub pump in advance 2 S...

Page 24: ...er supply Avoiding from any damage of the suction hose with the higher water pressure choose a fire hose only with a coupler for hose connected Before connection with the hose discharge some water fro...

Page 25: ...send water sucked from the hydrant to the next pump Start the engines for the next following pumps Check the pressure scale of the last pump and increase the engine speed for the proper pressure and...

Page 26: ...on 2 Starting the engine 1 When cold press the tickler for several seconds 2 Immediately after starting the running may be poor Idle the engine for 1 2 minutes until it warms up 3 Treatment after disc...

Page 27: ...Changing fuel in tank Cleaning of ignition plug Inspection of V belt Starting and vacuum test Water suction and discharge test Caution Above table indicates inspection timing under general operating c...

Page 28: ...e or burn you B Auxiliary charge Battery charging level decreases day by day due to self discharge even if the battery is not used Consumption by the self charge starting motor lamps etc should be sup...

Page 29: ...current consumer which is connected to the Battery and Pump Make sure power switch on the Battery Charger is OFF Plug the connector of Battery Charger into AC 220V outlet Plug the Battery Charger cor...

Page 30: ...on of Battery Charger cord Connect the cord firmly Breaker trip Get rid of the cause of the breaker trip and then press the knob to recover battery Over discharged battery Recharge the battery Replace...

Page 31: ...ugs contaminated with exhaust gas or carbon A Stop the engine and wait until it has cooled down sufficiently before starting any work B Remove the plug cap and remove the ignition plug using a box spa...

Page 32: ...uum pump D When the vacuum reading on the compound gauge is between 0 06 and 0 08 MPa return the water suction lever and stop the engine E Leave this status for 1 minute If the read ing remains unchan...

Page 33: ...combustion chamber but engine does not start 1 Overflow excessive fuel 2 Tickler is abused excessive fuel 3 Choke is closed all the way auto choke 4 Fuel is not volatile old 5 Fuel is mixed with mois...

Page 34: ...al sound Mechanical sound 1 Flywheel is loose 2 Skirt is hit by on account of worn piston 3 Internal contact of armature plate 4 Foreign matter in crankcase 5 Impeller hits foreign matter or is in con...

Page 35: ...dy Water suction improper Vacuum not obtained Pump proper is abnormal 1 Air is sucked because suction pipe is not tightened properly 2 Air is sucked from top end of suction pipe 3 Drain cock is left o...

Page 36: ...acuum pump operation time is short 3 Engine speed is low 4 V belt slips 5 Vacuum pipe or strainer is clogged 6 Suction strainer is clogged 7 Suction head is large 1 Check and repair 2 Prolong operatio...

Page 37: ...connected reversely 2 Connected is short circuited 3 Fuse is blown 1 Connect correctly 2 Correct 3 Replace Lamp dose not light 1 Grounding is faulty 2 Connection is faulty 3 Lamp is burnt out 1 Corre...

Page 38: ...pressure 0 91 m 3 min Pump pressure Normal 0 70 Normal 0 55 High pressure 1 00 High pressure 0 80 Nozzle diameter Normal 24 0 Normal 28 0 High pressure 17 5 High pressure 22 0 Speed or revolution 5800...

Page 39: ...ting oil For 2 cycle engine Starting method Starting motor recoil starter Fuel Regular automotive gasoline Ignition method No contact magneto CD ignition type Ignition plug NGK B8HVX Fuel consumption...

Page 40: ...37 8 Wiring diagram...

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Page 44: ...200812300 0 2016 6 URL www ihi shibaura com english Printed in Japan...