Shihlin electric SF-040-1.5K-GT, Manual Manual

Page 1: ... do not touch PCBAs before taking anti static measures Even if the motor stops a charge may still remain in the main circuit terminals of the inverter with hazardous voltages Only qualified persons are allowed to install wire and maintain the inverter After some functions are set the motor may start immediately once power is ON Please choose the safe area to install the inverter avoiding heat dire...

Page 2: ...on 21 3 5 2 Stockpile 21 3 5 3 EMC Installation Instructions 21 3 5 4 Installation 23 3 5 5 System Wire Arrangement 24 3 5 6 Terminal Wire Arrangement 25 3 5 7 Toggle Switch Introduction 26 3 5 8 Main circuit Terminals and Control Terminals Introduction 29 3 5 9 Wiring Precautions 31 3 6 Mini Jumper Instruction 33 3 7 Selection of Peripheral Equipment 34 3 7 1 No fuse switch 34 3 7 2 Power cable s...

Page 3: ...lectronic Thermal Relay Capacity P 9 62 5 7 DC Injection Brake P 10 P 11 and P 12 63 5 8 Starting Frequency P 13 64 5 9 Load Pattern Selection P 14 P 98 P 99 P 162 P 169 64 5 10 JOG Mode P 15 and P 16 67 5 11 Stall Prevention P 22 P 23 and P 66 P 220 67 5 12 Output Frequency Filter Constant P 28 69 5 13 Acceleration Deceleration Curve P 29 P 255 P 258 69 5 14 Regenerative Brake P 30 and P 70 73 5 ...

Page 4: ...5 5 51 External Terminal Power Enable Function P 158 136 5 52 Energy Saving Control Function P 159 136 5 53 Multi Function Display P 161 137 5 54 PID Parameters 1 P 170 P 183 P 223 P 225 P 241 138 5 55 4 5 Terminal Disconnection Handling Function P 184 144 5 56 The Proportion Linkage Function and The Auxiliary Frequency Function P 185 P 240 144 5 57 SF GT Types Selection P 186 146 5 58 Firmware ve...

Page 5: ...ut P 627 P 630 186 5 89 Tension compensation P 631 P 636 191 5 90 Parameters of Material Supply Interrupt Auto Detection P 637 P 640 187 5 91 PID Parameters 2 P 641 P 644 188 5 92 Pre drive control parameters P 645 P 647 189 5 93 Constant line speed mode parameter P 656 191 5 94 Alarm History Clear P 996 192 5 95 Inverter Reset P 997 192 5 96 Restoration of the Parameters to the Default Values P 9...

Page 6: ...uency When the motor starts running the output frequency of the inverter will gradually accelerate to the target frequency before it finally runs steadily at the target frequency This output frequency is called stead output frequency 2 Detail explanation on parameter settings are provided in Chapter 5 For users who are not familiar with these settings arbitrary adjustment of the parameter may resu...

Page 7: ...sed to indicate that the external switch of the terminal is in close state and thus it belongs to the description of the state The word turn on is used to describe the action that the external switch of the terminal is shut from the open state to the close state and thus belongs to the description of action Similarly the words off and turn off belong to the above mentioned states and actions ...

Page 8: ...n Output 4 2A MAX 3PH AC380 480V 1 5KW Input 4 5A 3PH AC380 480V 50 60Hz Style No SF 040 1 5K GT Serial NO MFG NO L2L0072 FN00001 FREQ Range 0 2 650Hz IP20 2 2 Type Instruction SF 040 1 5K GTS Product series Input voltage 040 440V 3 PHASE Suitable motor 1 5K 1 5KW SF GT general inverter S small type Blank standard type 2 3 Order Code Description Example Customer requirement Order code Inverter spe...

Page 9: ... current A ND 6 9 13 HD 4 2 6 9 Overload current rating ND 120 60 seconds inverse time characteristics HD 150 60 seconds inverse time characteristics Maximum output voltage Three phase 380 480V Power supply Rated power voltage Three phase 380 480V 50Hz 60Hz Power voltage permissible fluctuation Three phase 342 528V 50Hz 60Hz Power frequency permissible fluctuation 5 Power source capacity kVA ND 6 ...

Page 10: ...2 41 52 HD 11 5 16 20 27 32 41 Cooling method Forced air cooling Inverter weight kg 5 6 5 6 5 6 5 6 8 3 8 3 Model SF 040 K GT 30 37 45 55 75 90 110 Applicable motor capacity kW ND 37 45 55 75 90 110 132 HD 30 37 45 55 75 90 110 Output Rated output capacity kVA ND 56 69 84 114 137 168 198 HD 46 56 69 84 114 137 168 Rated output current A ND 73 91 110 150 180 220 260 HD 60 73 91 110 150 180 220 Over...

Page 11: ...0 185 220 Applicable motor capacity kW ND 160 185 220 250 HD 132 160 185 220 Output Rated output capacity kVA ND 236 295 367 402 HD 198 236 295 367 Rated output current A ND 310 340 425 480 HD 260 310 340 425 Overload current rating ND 120 60 seconds inverse time characteristics HD 150 60 seconds inverse time characteristics Maximum output voltage Three phase 380 480V Power supply Rated power volt...

Page 12: ...art torque 150 0 5Hz SVC 180 0Hz FOC PG Torque boost The torque boost setting range is 0 30 P 0 auto boost slip compensation Acceleration deceleration curve characteristics The resolution 0 01s 0 1s of acceleration deceleration time P 7 P 8 is switched by P 21 The setting range has 0 360s or 0 3600s for selection And different acceleration deceleration curve model can be selected by P 29 DC brakin...

Page 13: ...ion lamp reverse rotation indication lamp frequency monitoring indication lamp voltage monitoring indication lamp current monitoring indication lamp mode switching indication lamp PU terminals control indication lamp and external terminals control indication lamp Communication function RS 485 communication can select Shihlin Modbus communication protocol Protection mechanism alarm function Output ...

Page 14: ...rter Introduction Inverter Introduction 13 3 3 Appearance and Dimensions 3 3 1 Frame AA H 2 R3 1 H1 W1 W D Model Frame H mm H1 mm W mm W1 mm D mm SF 040 1 5K GT AA 251 236 131 116 170 SF 040 2 2K GT SF 040 3 7K GT ...

Page 15: ...ction Inverter Introduction 14 3 3 2 Frame A B Model Frame H mm H1 mm W mm W1 mm D mm SF 040 5 5K GT A 323 303 200 186 186 SF 040 7 5K GT SF 040 11K GT SF 040 15K GT B 350 330 230 214 195 SF 040 18 5K GT SF 040 22K GTS D H1 H ...

Page 16: ... NO MFG NO S2L0072 MADE IN CHINA FAP00001 INVERTER FREQ Range 0 2 400Hz IP20 Suzhou Shihlin Electric Engineering Co Ltd N29467 Model Frame H mm H1 mm W mm W1 mm W2 mm D mm d mm SF 040 22K GT D 561 510 300 277 220 270 9 SF 040 30K GT SF 040 37K GT SF 040 45K GT E 595 566 370 336 336 286 13 SF 040 55K GT SF 040 75K GT SF 040 90K GT F 850 821 425 381 381 286 13 SF 040 110K GT SF 040 132K GT ...

Page 17: ... Inverter Introduction Inverter Introduction 16 3 3 4 Frame G D d W2 W2 H H1 W W1 W1 Model Frame H mm H1 mm W mm W1 mm W2 mm D mm d mm SF 040 160K GT G 870 850 500 180 180 360 13 SF 040 185K GT SF 040 220K GT ...

Page 18: ...l Expansion card connector Connecting wire Control circuit terminal block Main circuit terminal block Main circuit terminal block nameplate Earthing terminal MFG nameplate Mounting holes Wiring the outlet Fan 1 The above figure corresponds to all the models of frame AA 2 Push down the latch on the top cover and pull the latch toward the front of the inverter to remove the top cover 3 Wiring Outlet...

Page 19: ...d wire must passed through the wiring outlet and then connected to the terminals Use cable ties to fix the wires in a bundle 3 4 4 Names of the Components of Frame D E F G 1 The above figure corresponds to all the models of frame D E F and G 2 Push down the latch on the top cover and pull the latch toward the front of the inverter to remove the top cover 3 Wiring Outlet is designed for fixing and ...

Page 20: ...ls Arrangement Terminal arrangement Note 1 Frame AA S L2 Power input T L3 P P1 N U T1 motor R L1 V T2W T3 PR 2 Frame A S T P P1 N U motor Power input E R V W PR 3 Frame B S T P P1 N U motor Power input R V W PR 4 Frame D E and F R L1 S L2 T L3 P1 P N U T1 V T2 W T3 motor Power input 5 Frame G ...

Page 21: ...nce Note Frame C D E and F corresponded inverters have no built in brake unit Brake units and brake resistors can be selected for use The built in brake unit of frame A and B corresponded inverters can have brake resistors Brake resister connection P PR Break resister Note 1 it is only suitable for frame AA A and B corresponded inverters 2 Instruction on the frames is presented in Section 3 3 3 5 ...

Page 22: ... capacitors are deposited without electricity 4 If the inverter is installed in device or control board when not in use especially in construction site or the humid and dusty place the inverter should be removed and put in suitable environment according with the above storage conditions 5 If the electrolytic capacitors are long term no electricity the character will degrade Do not place it in the ...

Page 23: ...nd grounding can greatly reduce the interference of inverter and can improve the anti interference ability of the inverter Sealing off the inverter with the good conductive sheet metal and connecting the sheet metal to ground the radiation interference will be reduced effectively To reduce the interference of inverter and improve the anti interference ability cable with shielding layer should be u...

Page 24: ...sive gas or inflammable dust 7 Please do not install the inverter at places with airborne oil mist and dust 8 Please do not install the inverter at places exposed to corrosive gas or high salt air 9 Please do not install the inverter in an environment of high temperature and high humidity Note 1 The installation wire arrangement dismounting and maintenance can only be done by qualified electrician...

Page 25: ...educe the operating life cycle of the inverter Input AC Line Reactor AC line reactor should be installed to improve the input power factor The wiring distance should be less than 10m Please refer to 3 7 6 Zero phase Reactor Zero phase reactors are used to reduce radio noise especially when audio equipment installed near the inverter Effective for noise reduction on both the input and output sides ...

Page 26: ...overload relay 2 Make sure that 10 10 SD SE 5 and PC are not shorted each other 3 The DC resistor between P and P1 is optional Please short P and P1 when AC resistor is not used 4 The brake resistor connection approach between P and PR is for frames A and B only For connecting the brake unit of frame D E F to between P and N please refer to terminal arrangement in 3 4 5 5 Inverters corresponding t...

Page 27: ...Input SW5 Output 0 10V voltage from terminal AM2 Cooperating with P 538 please refer to page 102 Output 0 20mA 4 20mA current from terminal AM2 SW6 Output 0 10V voltage from terminal AM1 Cooperating with P 64 please refer to page 99 Output 0 20mA 4 20mA current from terminal AM1 SW10 Using 120 Ω terminal resister Set the terminal resister switch on the farthest inverter at 120 please refer to page...

Page 28: ...of the terminal is active when it is shorted with SD or connected with the external PLC In this mode the current flows out of the corresponding terminal when it is on Terminal SD is common to the contact input signals When using an external power supply for output transistor please use terminal PC as a common to prevent misoperation caused by leakage current STF STR SD Inverter Sink Input the mult...

Page 29: ... using an external power supply for transistor please use terminal SD as a common to prevent misoperation caused by leakage current STF STR PC Inverter Source Input the multi function control terminal is shorted directly with PC Source Input the multi function control terminal is connected directly with open emitter PLC PLC I I DC 24V SD STF STR PC Inverter DC 24V SD Source Input the multi functio...

Page 30: ...the positive and negative terminals of the internal DC voltage of the inverter In order to strengthen the braking capacity during deceleration it is suggested to purchase the optional brake unit which is mounted between the terminals P and N The brake unit can effectively dissipate the feedback energy from the motor to the inverter when decelerating In case there is any problem on purchasing the b...

Page 31: ...10V voltage current It can be used to set the target frequency and the function can be set by parameter P 39 When current is input into the input impedance is 235Ω When voltage is input into the input impedance is 24kΩ PTC The input of PTC temperature protection signal the function can be set by parameter P 534 Relay Output A1 The terminals are multi function relay output terminals the function ca...

Page 32: ... and DB PC The common port of the terminals STF STR RES M0 M1 M2 M3 and HDI SOURCE Output voltage 24VDC 20 Maximum current 100mA 3 5 9 Wiring Precautions Main circuit wiring 1 Do not connect the power supply wires to the motor connecting terminal U T1 V T2 W T3 or the inverter may be damaged 2 Please do not mount phase advance capacitor surge absorbers and electromagnetic contactors at the output ...

Page 33: ...ld be far away from the main circuit board wires Binding the control board wires together with the main circuit wires is strictly forbidden 4 In the inverter terminal SD terminal SE and terminal 5 are the referencing grounds for the inner power sources which are isolated from each other 5 The best torque force for locking the control line is 2Kgf cm Note 1 Terminal blow screws must be fastened tig...

Page 34: ...Figure 1 frame AA Figure 2 frame D E F Caution 1 Do not cut off the Mini jumper after applying power to the inverter Please make sure that the main power has been switched off before cutting of the Mini Jumper 2 Electric conductivity of the capacitor will be cut off by cutting off the Mini Jumper Moreover the electromagnetic capacitance of the inverter will be reduced by cutting of the Mini Jumper...

Page 35: ... BM60SN3P50A S P30T SF 040 15K GT 440V 20HP 27 kVA BM60SN3P60A S P40T SF 040 18 5K GT 440V 25HP 32 kVA BM100SN3P75A S P40T SF 040 22K GT S 440V 30HP 41 kVA BM100SN3P100A S P50T SF 040 30K GT 440V 40HP 52 kVA BM160SN3P125A S P50T SF 040 37K GT 440V 50HP 65 kVA BM160SN3P160A S P60T SF 040 45K GT 440V 60HP 79 kVA BM250SN3P175A S P80T SF 040 55K GT 440V 75HP 100 kVA BM250SN3P175A S P80T SF 040 75K GT ...

Page 36: ...F 040 3 7K GT 2 5 18 2 5 18 2 4 2 4 SF 040 5 5K GT 3 5 30 2 18 3 5 5 2 5 SF 040 7 5K GT 3 5 30 3 5 30 3 5 5 3 5 5 SF 040 11K GT 5 5 30 5 5 30 5 5 5 5 5 5 SF 040 15K GT 14 30 8 30 14 6 8 6 SF 040 18 5K GT 14 30 8 30 14 6 8 6 SF 040 22K GTS 22 30 14 30 22 6 14 6 SF 040 22K GT 22 30 14 30 22 8 14 8 SF 040 30K GT 22 30 22 30 22 8 22 8 SF 040 37K GT 22 30 22 30 22 8 22 8 SF 040 45K GT 38 30 38 30 38 10...

Page 37: ...ipation For models without a built in brake unit the capacity of the regenerative brake is based on the brake duty of the selected brake unit The regenerative brake resistor wattage can be reduced according to the user s application quantity of heat and the regenerative brake duty But the resistance must be larger than the value ohms listed in the above table otherwise the inverter will be damaged...

Page 38: ... 0040 EISH EM70 SH ACL 0034 00590 SF 040 18 5K GT ACL 0050 EISH EM56 SH ACL 0043 00480 SF 040 22K GT S ACL 0060 EISH EM47 SH ACL 0048 00400 SF 040 30K GT ACL 0080 EISH EM35 SH ACL 0064 00300 SF 040 37K GT ACL 0090 EISH EM31 SH ACL 0079 00240 SF 040 45K GT ACL 0120 EISH EM23 SH ACL 0096 00200 SF 040 55K GT ACL 0150 EISH EM19 SH ACL 0123 00160 SF 040 75K GT ACL 0200 EISH EM14 SH ACL 0164 00120 SF 04...

Page 39: ... EM35 SH OCL 0040 00350 40 0 35 SF 040 18 5K GT OCL 0050 EISC EM28 SH OCL 0050 00280 50 0 28 SF 040 22K GT S OCL 0060 EISC EM23 SH OCL 0060 00230 60 0 23 SF 040 30K GT OCL 0080 EISC EM17 SH OCL 0080 00170 80 0 17 SF 040 37K GT OCL 0090 EISC EM17 SH OCL 0090 00170 90 0 17 SF 040 45K GT OCL 0120 EISC EM11 SH OCL 0120 00110 120 0 11 SF 040 55K GT OCL 0150 EISH EM09 SH OCL 0150 00090 150 0 09 SF 040 7...

Page 40: ...8 EIDH EM70 SH DCL 0078 00700 78 0 70 SF 040 30K GT DCL 0095 EIDH EM54 SH DCL 0095 00540 95 0 54 SF 040 37K GT DCL 0115 EIDH EM45 SH DCL 0115 00450 115 0 45 SF 040 45K GT DCL 0160 UIDH EM36 SH DCL 0160 00360 160 0 36 SF 040 55K GT DCL 0180 UIDH EM33 SH DCL 0180 00330 180 0 33 SF 040 75K GT DCL 0250 UIDH EM26 SH DCL 0250 00260 250 0 26 SF 040 90K GT DCL 0340 UIDH EM17 SH DCL 0340 00170 340 0 17 SF ...

Page 41: ...2 NF311A36 05 SF 040 18 5K GT 18 5 25 38 NF311A50 05 SF 040 22K GT S 22 30 45 NF311A50 05 SF 040 30K GT 30 40 60 NF311A80 05 SF 040 37K GT 37 50 73 NF311A80 05 SF 040 45K GT 45 60 91 NF312C100 05 SF 040 55K GT 55 75 110 NF312C150 05 SF 040 75K GT 75 100 150 NF312C150 05 SF 040 90K GT 90 120 180 NF312C200 05 SF 040 110K GT 110 150 220 NF312C250 11 SF 040 132K GT 132 175 310 NF312C310 11 SF 040 160K...

Page 42: ... operation mode monitoring mode frequency setting mode and parameter setting mode Related parameters Values Operation mode The reference source of target frequency The signal source of motor starting Remarks Operation mode selection P 79 0 PU mode DU01 operation panel The FWD or REV key of DU01 operation panel The PU mode JOG mode and external mode are interchangeable JOG mode The set value of P 1...

Page 43: ... signal combination of multi speed stage levels HDI pulse P 550 PG card A2 B2 The FWD or REV key of DU01 operation panel SW11 should be set when the target frequency is given by HDI pulse and PG card 6 Combined Mode 3 Communication combination of multi speed stage levels and External JOG P 15 External forward and reverse terminals 7 Combined Mode 4 External voltage current signal combination of mu...

Page 44: ...same time the display screen will display while the motor is not running 5 No flow chart when P 79 2 3 4 5 6 7 or 8 because the operation mode will be constant 4 1 2 The flow chart for switching the working mode using DU01 operation panel Note 1 Please refer to section 4 1 3 for the detailed operation flow under the monitoring mode 2 Please refer to section 4 1 4 for the detailed operation flow un...

Page 45: ...ting lamp and will light up and the screen will display the current output current 3 In the monitoring output voltage mode indicating lamp and will light up and the screen will display the current output voltage 4 When in the browsing alarm record mode indicating lamp will light up and the screen will display the current alarm code 5 For alarm codes please refer to Appendix 2 4 1 4 Operation flow ...

Page 46: ... mode the set value can not exceed the upper frequency When high frequency is needed the upper frequency should be changed first 4 When using the MODE key for setting the frequency the operation panel will stay in the frequency setting mode if the SET key is not pressed within one second to save in input The user will not return to the parameter setting mode and the monitoring mode until pressing ...

Page 47: ...ue will gradually decrease from 65535 If so the operation panel should display 65534 65533 and so forth 4 Similar to setting parameters button and are used to increase or decrease the value The panel will stop when the parameter reaches 99999 0 If there is a need to surpass this value the user must press button and so the parameter value will then either increase to 0 or decrease to 99999 5 When p...

Page 48: ...c operation procedures for external mode P 79 0 or 2 Step Description 1 Change the operation mode to external mode and indicating lamp will light up Note 1 When P 79 0 the inverter will first go into the external mode after the power is switched on or the inverter is reset 2 When P 79 2 external mode will be the default for the inverter 3 For selecting and switching the operation mode please refer...

Page 49: ...JOG mode P 79 0 or 1 Step Description 1 Change the operation mode to the JOG mode and indicating lamp will light up At this point the screen will display before the motor starts to run Note For selecting and switching the operation mode please refer to Section 4 1 2 Press FWD or REV to run the motor At this point indicating lamp or will light up indicating that the motor is running Release FWD or ...

Page 50: ... the target frequency is set by multi speed stage levels please refer to P 4 in Chapter 5 If the target frequency is set by the input signal of terminal A2 B2 on PG03 switching SW11 to DI in the meantime please refer to P 356 in Chapter 5 If the target frequency is set by PWM input pulse switching SW11 to HDI in the meantime please refer to P 550 on Chapter 5 If the target frequency is set by the ...

Page 51: ... Basic operation procedures for combined mode 4 P 79 7 The target frequency of the inverter is determined by the external terminals external voltage signal external current signal or combination of multi speed stage levels The inverter starting is activated by communication including Reset 4 2 9 Basic operation procedures for combined mode 5 P 79 8 The target frequency is determined by DU01 operat...

Page 52: ...he following after power on 1 On the cover of machine power indicating lamp will light up but not alarm indicating lamp 2 On the DU01 operation panel indicating lamp and will both light up 4 3 2 Operation methods For various operation methods please refer to basic operation procedures in Chapter 4 and parameter description in Chapter 5 Select the most appropriate operation methods according to the...

Page 53: ... for forward rotation and REV for reverse rotation Press STOP STOP RESET RESET to decelerate the motor until it stops completely 5 Check the following 1 Whether the direction of motor rotation is correct 2 Whether the rotation is smooth check for any abnormal noise and vibration 3 Whether the acceleration deceleration is smooth If no abnormal condition is found continue the trial run by increasing...

Page 54: ... 3 Base Frequency and Base Frequency Voltage P 3 P 19 and P 47 58 5 9 Load Pattern Selection P 14 P 98 P 99 P 162 P 169 64 5 Setting frequency by external terminal 5 4 Multi speed P 4 P 6 P 24 P 27 and P 142 P 149 59 5 10 JOG Mode P 15 and P 16 67 5 30 Remote Setting Function P 61 111 6 The setting of acceleration and deceleration time or mode 5 5 Acceleration Deceleration Time P 7 P 8 P 20 P 21 P...

Page 55: ...Inhibition Factor P 285 and P 286 165 5 73 Short Circuit Protection Function P 287 166 13 Running with energy saving 5 52 Energy Saving Control Function P 159 136 14 The noise reducing of motor and electromagnetism 5 15 Carrier Operation Selection P 31 V F 74 5 34 Carrier Frequency P 72 116 15 The setting of analog input frequency and torque terminal 2 and 4 5 19 Function Selection of HDI Terminal...

Page 56: ...sion and expansion board message P 124 P 188 146 5 66 Options for Stopping the Cooling Fan P 245 158 5 69 Maintenance Alarm Function P 261 162 5 74 Alarm History Parameters P 288 P 291 166 5 75 Accumulative Motor Operation Time Function P 292 and P 293 167 21 Clearing away the abnormal alarm record 5 94 Alarm History Clear P 996 192 22 Resetting the inverter 5 95 Inverter Reset P 997 192 23 Restor...

Page 57: ... or below 0 30 3 5 5KW 7 5kW 2 11kW 55kW 1 75kW or above 46 99999 0 30 99999 99999 Function invalid the set value of P 0 P 46 Output voltage Base frequency Output frequency 100 Setting If P 0 6 and P 19 220V and when output frequency of the inverter is 0 2Hz the output voltage is V Hz Hz V P f P P P 03 14 6 2 0 50 6 100 220 0 3 0 100 19 If RT is on The Second Torque Boost on P 46 is valid Note 2 N...

Page 58: ...the target frequency P 2 the steady output frequency equals to P 2 If P 2 target frequency P 1 P 18 the steady output frequency equals target frequency If P 1 P 18 target frequency the steady output frequency equals P 1 Note 1 The maximum frequency and the high speed maximum frequency are interrelated If the target upper limit frequency is set below 120Hz use P 1 as the maximum frequency the setti...

Page 59: ... continuously the output voltage will be clamped to the base frequency voltage Parameter Factory setting Setting range Remarks 3 50Hz 0 650Hz P 189 1 60Hz P 189 0 19 99999 0 1000V 99999 99999 Change according to the power source voltage 47 99999 0 650Hz 99999 99999 Function invalid P 3 P 47 Output frequency Output voltage V P 19 Setting Use P 3 and P 47 to set up the base frequency If RT is on P 4...

Page 60: ...ected Setting If all the set values of P 24 P 27 and P 142 P 149 are not 99999 16 speed operation is active It means that with the combination of RL RM RH and REX there are 16 speeds in total For setting up the target frequency of the inverter please refer to the figure below RL RH RM REX ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON High speed spe...

Page 61: ... selection and purposes of the multi function control terminal For related wiring please refer to Section 3 5 5 5 Acceleration Deceleration Time P 7 P 8 P 20 P 21 P 44 and P 45 P 7 Acceleration time P 8 Deceleration time P 20 Acceleration deceleration reference frequency P 21 Acceleration deceleration time increments P 44 The second acceleration time P 45 The second deceleration time Related param...

Page 62: ... refer to the second function In this case even though RT is on the acceleration time is still the set value of P 7 the deceleration time is still the set value of PR8 the torque boost is still the set value of P 0 and the base frequency is still the set value of P 3 If P 44 99999 and P 45 99999 when RT is on the acceleration deceleration time is the set value of P 44 If P 44 99999 P 46 99999 when...

Page 63: ...nd areas is different Please refer to the nameplate instruction on the motor If P 9 0 the electronic thermal relay is disabled In case the calculated heat by the electronic thermal relay exceeds the upper limit an alarm will go off and the DU01 screen will display and the output will be stopped Note 1 After the inverter is reset the thermal accumulating record of the electronic thermal relay will ...

Page 64: ...ly In case the output frequency reaches the DC injection brake operation frequency P 10 the DC injection brake will be activated During DC injection brake a DC voltage will be injected into the motor windings by the inverter which is used to lock the motor rotor This voltage is called DC injection brake operation voltage P 12 The larger the P 12 is the higher the DC brake voltage is and the strong...

Page 65: ... output frequency will go up from the value of P 13 Time Output frequency Hz P 13 Startup signal input 5 9 Load Pattern Selection P 14 P 98 P 99 P 162 P 169 P 14 Load pattern selection P 98 Middle frequency 1 P 99 Output voltage 1 of middle frequency P 162 Middle frequency 2 P 163 Output voltage 2 of middle frequency P 164 Middle frequency 3 P 165 Output voltage 3 of middle frequency P 166 Middle ...

Page 66: ...z the output voltage equals P 19 P 99 220V 10 22V If RT is on P 46 The Second Torque Boost is valid P 14 0 Output frequency P 0 0 P 3 Output voltage P 19 Applicable to constant torque loads convey belt etc P 14 1 P 0 0 P 3 P 19 Output voltage Output frequency Applicable to variable torque loads Fans and pumps etc P 14 2 P 0 0 P 3 P 19 F o r w a r d r o t a t i n g R e v e r s e l y r o t a t i n g...

Page 67: ...en P 14 8 the value of A is 12 0 Note 2 P 14 9 10 P 0 0 P 3 P 19 A 30 0 1 Output frequency Output voltage When P 14 9 the value of A is 20 0 When P 14 10 the value of A is 25 0 Note 2 P 14 11 12 13 P 0 0 P 3 P 19 A 6 0 1 Output voltage Output frequency When P 14 11 the value of A is 9 3 When P 14 12 the value of A is 12 7 When P 14 13 the value of A is 16 1 Note 2 Note 1 Referring to the diagrams ...

Page 68: ... 20 P 16 Running forward Running backward Press FWD Press REV Output frequency Time Note Please refer to Section 4 1 1 for how to enter the JOG mode 5 11 Stall Prevention P 22 P 23 and P 66 P 220 P 22 Stall prevention operation level P 23 Compensation factor at level reduction P 66 Stall prevention operation reduction starting frequency P 220 Stall selection of time of acceleration and deceleratio...

Page 69: ...f Acc Dec 1 according to the first time of Acc Dec 2 according to the second time of Acc Dec 3 automatically calculate the best time of Acc Dec Setting During the time when a motor starts or the output frequency increases the output current of the inverter will increase Once the output current exceeds the curve in the diagram below the inverter will decrease the output frequency according to the t...

Page 70: ...tches from high frequency to log frequency it may produce machine vibration which will affect product quality When output frequency filtering constant P 28 is set the inverter can filter out the output frequency to reduce machine vibration upon high frequency and low frequency is switched The bigger the P 28 is the better the filtering effect is But the corresponding response delay will also incre...

Page 71: ...250s P 21 1 99999 Not selected 258 99999 0 25s P 21 0 0 250s P 21 1 99999 Not selected Note the parameters P 255 P 258 are valid in the mode of S pattern acceleration deceleration they are used to set the acceleration time of S pattern acceleration deceleration If the value is 99999 the time value equals to P 255 Setting When P 29 0 linear acceleration deceleration curve An acceleration slope is c...

Page 72: ... i o n s l o p e Output frequency P 7 P 3 Time Note This pattern is applicable to main shafts of the working machines When P 29 2 S pattern acceleration deceleration curve 2 An acceleration slope is formed by the combination of P 7 and P 20 A deceleration slope is formed by the combination of P 8 and P 20 When the target frequency varies the acceleration curve has an S shape ascending according to...

Page 73: ...n curve is started the inverter will accelerate decelerate with different speed according to the primary acceleration deceleration time 2 When S pattern acceleration deceleration curve 3 is selected the acceleration deceleration time will be longer as follows 3 When the selected acceleration time P 7 or P 44 P 255 and P 256 the actual acceleration time is as follows The actual acceleration time Th...

Page 74: ...or will be higher than the output frequency of the inverter due to load inertia resulting in generator effect This effect will cause a high voltage between the main circuit terminals P and N which will damage the inverter Therefore a proper brake resistor shall be mounted between terminals P and PR to dissipate the feedback energy There is a built in transistor inside the inverter The conducting t...

Page 75: ... different frame the details frame AA and frame A B is 9K frame D E is 4k frame F is 2K 5 16 Communication Function P 32 P 33 P 36 P 48 P 53 P 153 and P 154 P 32 Serial communication Baud rate selection P 36 Inverter station number P 49 Stop bit length P 33 Communication protocol selection P 48 Data length P 50 Parity check selection P 51 CR LF selection P 53 Communication check time interval P 15...

Page 76: ... 2 3 0 Baud rate 4800bps 1 Baud rate 9600bps 2 Baud rate 19200bps 3 Reserved 33 1 0 1 0 Modbus protocol 1 Shihlin protocol 36 0 0 254 Note 1 48 0 0 1 0 Data length 8 bit 1 Data length 7 bit 49 0 0 1 0 Stop bit length 1 bit 1 Stop bit length 2 bit 50 0 0 1 2 0 No parity verification 1 Odd 2 Even 51 1 1 2 1 CR only 2 Both CR and LF 52 1 0 10 Note 2 53 99999 0 999 8s 99999 0 999 8 Use the set value f...

Page 77: ... Inverter1 RS 485 DATA converter RS 232 DATA RS 485 RS 232 5 Inverter2 Inverter3 DA DB 5 DA DB 5 OPEN SW10 120 OPEN SW10 120 OPEN SW10 120 Station number 2 Station number 3 SF GT series inverters have two types of communication protocols Shihlin communication Note 1 The number of inverters is practically determined by the wiring method and impedance matching If Modbus protocol is used please set t...

Page 78: ...g communication actions and communication data format are explained below No Action content Operation reference Frequency write in Parameter write in Inverter reset Monitoring Parameters Read out Use the position machine s user procedure to send communication request to the inverter A A A A B B Inverter data processing time Yes Yes Yes No Yes Yes Inverter s replay data check data error No error Ac...

Page 79: ...rmat Data number 1 2 3 4 5 6 C No data error ACK 1 Inverter station number End symbol 3 D With data error NAK 1 Inverter station number Error code 5 End symbol 3 Data read out Format Data number 1 2 3 4 5 6 7 8 9 10 11 12 13 E No data error STX 1 Inverter station number Data read out Unit 4 ETX Check code Sum check 7 Check symbol 3 D With data error NAK 1 Inverter station number Error code 5 End s...

Page 80: ...2 Sum check Error The Sum Check calculated by the inverter according to the received data is different from the received Sum Check H03 Communication protocol error The syntax of the data received by the inverter has errors The data is not completely received during the assigned period of time CR and LF codes are different from the initial setting H04 Frame error The stop bit of the data received b...

Page 81: ...ter station number 0 Reference code HFA Waiting time Data H0000 Check code Sum check CR H05 H30 H30 H46 H41 H30 H30 H30 H30 H30 H44 H37 H0D Step 2 After receiving and processing the data without error the inverter will send a reply to the position machine in Format C ACK Inverter station number 0 CR H06 H30 H30 H0D Example 3 The read out value of the position machine P 195 Step1 The position machi...

Page 82: ...code Sum check CR H02 H30 H30 H31 H37 H37 H30 H32 H03 H36 H31 H0D Example 4 Change the content of P 195 to 50 the original factory setting is 60 Step 1 to 2 Omitted Same as Step 1 to 2 of Example 3 Step 3 The position machine requests the inverter to write 50 in P 195 in Format A ENQ Inverter station number 0 Reference code HDF Waiting time Data H1388 Check code Sum check CR H05 H30 H30 H44 H46 H3...

Page 83: ...verter station number 0 Error code H0C CR H15 H30 H30 H43 H0D 3 MODBUS communication protocol 1 Message format MODBUS serial transmission can be divided into two types ASCII American Standard Code for Information Interchange and RTU Remote Terminal Unit Query Msssage PC Master INV Slave Single Response Message ASCII CR LF RTU wait times 10ms Response time for INV Query Messsage PC Master INV Slave...

Page 84: ...ends reply message to the main equipment Function message set Only three functions have been done so far The equipment carries out actions according to the request from the equipment The main equipment sets functional codes excluded from the table below The equipment returns error response It is determined by the response from the equipment regular function codes are the response for regular respo...

Page 85: ...shifted 6 The other eight bits and the hexadecimal register carry out the XOR calculation 7 Repeat 3 6 until all the bytes of the text carries out the XOR calculation with the hexadecimal register and was shifted for eight times 8 The hexadecimal register content is the 2 byte CRC error checking and it is added to the highest valid bit of the text When CRC is added to the message lower bytes are a...

Page 86: ...ing address Set up the starting address of the register to be engaged in the write in function 4 Write in data Write the data in the assigned register The data have to be 16bit fixed Note Regular response content and the inquired message are the same 3 Write multiple registers H10 Mode Start Addres s 1 Functio n 2 Starting Addres s 3 Numbe r of register 4 Data 5 Write in data 6 Chec k Stop ASCI I ...

Page 87: ...e H00 it can do communication calibration The subroutine code H00 for inquiring the return of data The query information Mode Start Address 1 Function 2 Subroutine 3 Data 4 Check End ASCII H3A 2char 2char 4char 4char 2char 0D 0A RTU 10ms 1byte 1byte 2byte 2byte 2byte 10ms Normal response Mode Start Address 1 Function 2 Subroutine 3 Data 4 Check End ASCII H3A 2char 2char 4char 4char 2char 0D 0A RTU...

Page 88: ... writing H03 Invalid data value Set up data that cannot be handled by the equipment in the query message sent by the main equipment parameters written outside the range exist assigned mode other errors etc Note When performing multi parameter reading reading a preserved parameter is not a mistake Data sent to the main equipment will be tested by the inverter for the following mistakes but the inve...

Page 89: ...e the message is received and processed without mistake the inverter will send the content of P 195 to the position machine Mode Starting Address Function Number of data read Read out data Check Stop ASCII H3A H30 H31 H30 H33 H30 H32 H31 H37 H37 H30 H37 H33 0D 0A RTU 10ms 01 03 02 17 70 B6 50 10ms Because the decimal form of H1770 is 6000 and the unit of P 195 is 0 01 P 195 is 60 6000 x 0 01 60 Ex...

Page 90: ...2 2 byte 2byte 10ms Example 5 Rewrite the values of parameters P 0 P 11 by the inverter Step 1 The position machine sends message to the inverter for writing the value of P 0 P 11 Mode Starting Addr ess Func tion Starting address Number of registers Data volume Write in data Check Stop ASCII H3A H30 H31 H31 H30 H30 H30 H30 H30 H30 H30 H30 H43 H31 H38 N 4 char 4char 0D 0A RTU 10ms 01 10 00 00 00 0C...

Page 91: ...rter status monitoring H7A H03 H1001 H0000 H00FF b8 b15 Preservation b7 Abnormality occurred b6 Frequency test b5 Ended by restoring the default value of the parameter b4 Overloaded b3 Reached the frequency b2 During reverse rotation b1 During forward rotation b0 During rotation Target frequency write in EEPROM HEE H06 H10 H1009 H0000 HFDE8 0 650Hz RAM HED H1002 Special monitor select codes read o...

Page 92: ...018 AM1 5 terminal output voltage current H1019 DC bus voltage H101A the electronic thermal accumulation rate of inverter H101B inverter output power H101C the temperature rising accumulation rate of inverter H101D the NTC temperature accumulation of inverter the inverter in the mode of 3 7kW or below H101E the electronic thermal accumulation rate of motor H101F target pressure when PID control H1...

Page 93: ...code 1 H75 Error code 3 and 4 b15 b8 b7 b0 Error code 4 Error code 3 For abnormal codes please refer to the abnormal code list in the abnormal record parameter P 288 P 291 H75 H1008 Operation reference write in HFA H06 H10 H1001 H0000 HFFFF b8 b15 Preservation b7 Inverter emergency stop MRS b6 The second function RT b5 High speed RH b4 Medium speed RM b3 Low speed RL b2 Reverse rotation STR b1 For...

Page 94: ...back read out H03 H100A H0000 HFDE8 Line speed feedback write in H06 H10 Line speed target value read out H03 H100B H0000 HFDE8 Line speed target value write in H06 H10 Tension reference read out H03 H100C H0000 H7530 Tension reference write in H06 H10 Torque reference read out H03 H100D H0000 H2710 0 100 00 HD8F0 HFFFF 100 00 0 Torque reference write in H06 H10 Page change for parameter reading a...

Page 95: ...2 5 0 01V H0003 Monitor the voltage current which can be input across terminal 4 5 0 01A 0 01V H0004 Monitor the voltage which can be output across terminal AM1 5 0 01V H0005 Monitor the DC bus voltage value 0 1V H0006 Monitor the electronic thermal accumulation rate H0007 The temperature rising accumulation rate of inverter 0 01 H0008 The inverter output power 0 01kW H000A The electronic thermal ...

Page 96: ...UO1 operation panel the screen will display the corresponding mechanical speed Parameter Factory setting Setting range Remarks 37 0 r min 0 5000r min 0 Output frequency 0 1 5000 0r min P 259 1 0 9999 r min 1 9999 r min P 259 0 259 1 0 1 Setting The set value of P 37 is the mechanical speed of the inverter when its output frequency is 60Hz For example If the transmitting belt speed is 950 m minute ...

Page 97: ... The default priority level of terminal function selection is 2 5 4 5 1 5 HDI so if you want to set the terminal 1 5 as frequency reference P 500 and P 501 should be set at 0 and P 502 should be set at 1 2 The function selection of terminal HDI P 503 is only valid in the mode of tension Parameter Factory setting Setting range Remarks 500 1 0 10 0 non function 1 frequency reference 2 Torque referen...

Page 98: ... the input signal of terminal 2 5 is 5V 10V Parameter Factory setting Setting range Remarks 38 50Hz 1 650Hz P 189 1 60Hz P 189 0 73 0 0 5 0 The valid range of signal sampling terminal 2 5 is 0 5V 1 The valid range of voltage signal sampling terminal 2 5 is 0 10V 2 The valid range of voltage signal sampling terminal 2 5 is 0 5V 3 The valid range of voltage signal sampling terminal 2 5 is 0 10V 4 Th...

Page 99: ...00 1 frequency command is selected Note 1 In External mode combined mode 2 or combined mode 4 the target frequency of the inverter will be determined by the signal between 1 5 2 5 4 5 terminal when RH RM RL and REX are all off the default priority is 2 5 4 5 1 5 please refer to P 500 P 502 2 RL RM RH REX AU RT and RUN mentioned at the end of this section are the function names of multi function co...

Page 100: ...oard please refer to note 4 When voltage signal is input to the terminal 4 5 and the toggle switch SW2 is set to 0 10V the effective range of voltage signal sampling is determined by P 17 please refer to P 39 Parameter Factory setting Setting range Remarks 39 50Hz 1 650Hz P 189 1 60Hz P 189 0 17 0 0 2 note 4 0 the effective range of signal sampling across terminal 4 5 is 4 20mA 1 the effective ran...

Page 101: ...al mode combined mode 2 or combined mode 4 if AU and either one of RH RM RL and REX are valid concurrently multi speed has higher priority 3 RL RM RH REX AU RT and RUN mentioned at the end of this section are the function names of multi function control terminal For the options and functions of multi function control terminals please refer to P 80 P 84 P 86 P 126 P 550 For related wiring please re...

Page 102: ...2 The valid range of voltage signal sampling terminal 1 5 is 0 5V 3 The valid range of voltage signal sampling terminal 1 5 is 0 10V 4 The valid range of voltage signal sampling terminal 1 5 is 5 5V 5 The valid range of voltage signal sampling terminal 1 5 is 10 10V Please refer to the terminal 2 5 for the function setting of analog input terminal 1 5 Note 1 In external mode combined mode 2 or com...

Page 103: ...2 and has exceeded P 63 for a period of time OMD will output the signal 5 ALARM Alarm detection An alarm signal detected 129 2 6 PO1 Section detection In the programmed operation mode the signal will be sent out at the end of each frequency operation 7 PO2 Periodical detection In the programmed operation mode the signal will be sent out at the end of each operation cycle 8 PO3 Pause detection In t...

Page 104: ...ctures for multi function output terminals SO1 SO2 SE are open collector output Please refer to Section 3 5 6 and Section 3 5 7 4 For multi function relay A1 B1 C1 the default set value of P 85 is 5 i e the alarm function When the value of P 85 is revised its function will change respectively according to the function listed in the table above 5 For multi function relay A2 B2 C2 the default set va...

Page 105: ...y is between 60 60 5 57Hz and 63Hz a SU signal will be sent out SO1 Adjustment scope P 41 Output frequency Hz Target frequency Output signal OFF OFF ON Time s Note In this paragraph SU is the function name for multi function output terminal Please refer to P 40 and P 130 For wiring please refer to Section 3 5 5 25 Output Frequency Detection P 42 and P 43 P 42 Output frequency detection for forward...

Page 106: ... to P 40 For wiring please refer to Section 3 5 5 26 AM1 HDO Terminal P 54 P 56 P 64 P 74 P 187 P 190 and P 191 P 54 AM1 HDO terminal function selection P 55 Frequency display reference P 187 FM calibration parameter P 190 AM1 output bias P 191 AM1 output gain P 56 Current monitoring reference P 64 AM1 output terminal selection P 74 HDO output terminal selection When the toggle switch SW12 is set ...

Page 107: ...tput function 2 AM function 0 20mA current can be output across terminal AM1 5 3 AM function 4 20mA current can be output across terminal AM1 5 74 0 0 9000 0 Select FM function as the output function of terminal HDO 1 90 00 Select the square wave pulse which is P 74 times of running frequency as the output of terminal HDO 187 0 9998 The factory adjusted value 190 0 2500 The factory adjusted value ...

Page 108: ...een will display the accumulated output bias voltage of AM1 Press SET for more than 1 second and the pointer will move upward Press to reduce the value of P 190 and the screen will display the progressively decreased output bias voltage of AM1 Press SET for more than 1second and the pointer will move downward When the pointer is adjusted to 0 the calibration of AM1 output bias voltage is completed...

Page 109: ...e between terminal HDO and terminal SD is as following diagram R 4 7k DC24V HDO SD Vo T Vo 10ms 24V 0 Figure 5 HDO A PC R 18 22kΩ 1mA Figure 6 Note 1 Whether the terminal AM1 or the terminal HDO is valid is determined by both the toggle switch SW12 on control board and the parameter P 64 The factory default value is that the terminal AM1 is valid 2 When P 64 1 or SW12 is set to HDO the terminal AM...

Page 110: ...uction of AM1 for this terminal function The operation of adjusting the bias voltage and gain of AM2 is similar to AM1 P 535 corresponds to P 190 and P 536 corresponds to P 191 2 The output current voltage of terminal AM2 is controlled by both the toggle switch SW5 on the control board and the parameter P 538 The factory default value is 0 10V 5 28 Restart Function P 57 P 58 P 150 and P 160 P 57 R...

Page 111: ... supply R L1 S L2 T L3 Motor speed N r min Inverter output frequency f Hz Inverter output voltage E v Restart cushion time P 58 setting Coasting time P 57setting The output shut off timing differs according to the load condtion There are four digits in P 150 and every digit has a different meaning and relevant position as following P 150 0 No frequency search 1 Immediate frequency search 2 Cheapen...

Page 112: ... 528 P 529 are used to filter the fluctuation of the running frequency caused by the above factors The larger set value can improve the filter performance yet delay the effect 5 30 Remote Setting Function P 61 P 61 Remote setting function selection Related parameters P 1 Maximum frequency P 7 Acceleration time P 8 Deceleration time P 18 High speed maximum frequency P 44 The second acceleration tim...

Page 113: ...5 Wiring of the remote control setting 2 In the remote setting the output frequency of the inverter is frequency set by RH RM operation external set frequency other than multi speeds PU set frequency Frequency setting storage condition The frequency setting storage function is to store the remote set frequency frequency set by RH RM operation in memory EEPROM Once the power supply is cut off and t...

Page 114: ...ermined by the set value of P 44 and P 45 4 When the start signal STF STR is off and RH acceleration RM deceleration is on the target frequency will also change 5 When the start signal STF STR becomes off make the frequency setting storage function invalid P 61 2 3 if the frequency has to be changed continuously through RH RM If the frequency setting storage function is valid P 61 1 the life of EE...

Page 115: ... of retries at alarm occurrence P 68 Retry waiting time P 69 Retry accumulation time at alarm When an alarm goes off a retry will take place to restore the previous setting Inverter s retry is performed conditionally When the alarm goes off and the inverter has an automatic retry the re occurrence of alarm going off before a set time is called a continuous alarm If continuous alarms happen for mor...

Page 116: ...4 When P 65 4 all the alarms have the retry function When the alarm goes off the voltage output will be stopped After a period of waiting time the set value of P 68 the inverter will perform the retry 67 0 0 10 0 When P 67 0 retry is invalid 1 10 When P 67 0 given continuous alarm occurs for times within the set value of P 67 the inverter will perform the retry function However once the set value ...

Page 117: ... racing ON OFF Operation signal time Output frequency HZ The motor idling breaking P 71 1 it is now linear braking The output of the inverter will follow the acceleration deceleration curve after the stop sign is pressed time Output frequency Hz ON OFF Operation signal Deceleration time the time is set by P 8 linear braking 5 34 Carrier Frequency P 72 P 72 Carrier frequency Parameter Model Factory...

Page 118: ...ame D E Applicable frame below Frame F G 1 For the frame AA A B the carrier is 9K and the load is 100 The load will decrease 5 as the carrier increases 1K each time For example the carrier is 15K and the load is 70 2 For frame D E the carrier is 4K and the load is 100 The load will decrease 10 as the carrier increases 1K each time For example the carrier is 9K and the load is 50 3 For frame F the ...

Page 119: ...inverter then displays E0 and all functions of the inverter are disabled To restart in the external mode follow the procedures below Press PU The external STF STR reference will remove E0 to continue the operation There is a start signal in the programmed operation mode Once E0 is removed the inverter will run at the section where it stopped after reset 4 To remove E0 in other modes please turn th...

Page 120: ...tation are both permitted 1 Reverse rotation is prohibited Press the reverse reference to decelerate and stop the motor 2 Forward rotation is prohibited Press the forward rotation reference to decelerate and stop the motor 5 38 Operation Mode Selection P 79 P 79 Operation mode selection Parameter Factory setting Setting range Remarks 79 0 0 8 0 PU mode external mode and Jog mode are interchangeabl...

Page 121: ... used as the start signal terminal 1 STR In external mode combined mode 1 or combined mode 3 and when STF is on the inverter runs forward In programmed operation mode it is used as the pause signal terminal 2 RL Multi speed Please refer toP 4 P 6 for multi speed instruction 3 RM Multi speed 81 M1 3 0 40 43 53 55 56 4 RH Multi speed 5 AU In external mode combined mode 2 or combined mode 4 the inver...

Page 122: ...on time is set by P 16 10 STF EXJ Multiplexed function The multiplexed function of the external terminal is the complex of several basic functions 83 STF 0 0 40 43 53 55 56 11 STR EXJ 12 STF RT 13 STR RT 14 STF RL 15 STR RL 84 STR 1 0 40 43 53 55 56 16 STF RM 17 STR RM 18 STF RH 19 STR RH 20 STF RL RM 21 STR RL RM 86 RES 30 0 40 43 53 55 56 22 STF RT RL 23 STR RT RL 24 STF RT RM 25 STR RT RM 26 ST...

Page 123: ... reverse rotation control signal 30 RES External reset function 31 STOP In external mode it can be used as a three wire mode with the RUN signal or the STF STR terminal Note 4 32 REX Multi speed set 16 levels 550 HDI 57 0 41 43 57 33 PO In external mode and when PO is on programmed operation mode is chosen Note 5 34 RES_E When alarms occur external reset become valid only when the alarm goes off 3...

Page 124: ...8 CS Manual switch to commercial power supply 39 STF STR STOP The motor has a reverse rotation when the RUN signal is integrated into the external mode Stop the motor and then run the motor for forward rotation 40 P_MRS The inverter output the instant stopping function The MRS is pulse signal input 41 P_FRE PWM setting frequency note 7 Only valid for the terminal HDI 43 RUN_EN The external termina...

Page 125: ... selection terminal 1 47 ROLL_2 Initial curling radius selection terminal 2 48 MAT_TH_1 Thickness selection terminal 1 49 MAT_TH_2 Thickness selection terminal 2 50 DRAW_REL Wind up roll down switching 51 PREDRIVE Predrive reference 52 TQC_MEMO RY Torque memory 53 TQC_MEM_E N Torque memory enable 54 CYCLE_CNT Turn counting signal Only valid for the terminal HDI 55 SWITCH_TS Switch speed Torque con...

Page 126: ...ernal thermal relay is often placed at the front of the motor to prevent the motor from overheating When the external thermal relay is separated the alarm of the inverter will be tripped off and OHT will be displayed on the screen 4 The operation of the inverter can be controlled by four means 1 for terminal close 0 for terminal open and X 0 1 2 3 4 6 1 Two wire control mode 1 K0 K1 STF P 8X 0 STR...

Page 127: ...ernal mode the manual operation cycle mode is selected when MPO is on For details on parameter and operation please refer to P 100 P 108 P 111 P 118 P 121 P 123 P 131 P 138 7 PWM setting frequency P 550 41 the inverter will measure and calculate the time of ON and OFF every PWM period as the frequency reference The PWM period within 0 9ms 1100ms admissible PWM period ON Tr OFF Tr ON Tr OFF Tr The ...

Page 128: ... Torque command Control mode 5 40 Multi function Terminal Input Negative Positive Logic P 87 P 87 Multi function terminal input negative positive logic The function is bits setting if the bit shows 1 it means that the action of multi function control terminal is negative logic otherwise it means that the action is positive logic Parameter Factory setting Setting range Remarks 87 0 0 1023 The defin...

Page 129: ...herwise it means that the action is positive logic Parameters Factory Setting Setting Range Remarks 88 0 0 15 The definiton of each P 88 bits are as follows 20 23 22 21 bit SO1 A1B1C1 SO2 A2B2C2 For example P 85 0 inverter is running and detecting if positive logic output bit is set as 0 when inverter runs multi relay is on When inverter stops multi relay is off otherwise if set negative logic bit...

Page 130: ...40V 3 PHASE Applicable motor capacity please refer to the following table The applicable motor capacity is as following table Value value of the two low order bits of P 90 capacity kw Value value of the two low order bits of P 90 capacity kw 4 1 5 14 37 5 2 2 15 45 6 3 7 16 55 7 5 5 17 75 8 7 5 18 90 9 11 19 110 10 15 20 132 11 18 5 21 160 12 22 22 185 13 30 23 220 5 44 Frequency Jump P 91 P 96 P ...

Page 131: ...till pass through the jump frequency 2 When P 91 99999 or P 92 99999 the first set of frequency jump is invalid When P 93 99999 or P 94 99999 the second set of frequency jump is invalid When P 95 99999 or P 96 99999 the third set of frequency jump is invalid 5 45 Programmed Operation Mode P 100 P 108 P 111 P 118 P 121 P 123 P 131 P 138 P 100 Minute second selection P 101 P 108 Runtime of each sect...

Page 132: ...le the lowest bit is the direction of the section 1 For example Suppose that section 1 is run forward section 2 is run reverse section 3 is run reverse section 4 is run forward section 5 is run reverse section 6 is run forward section 7 is run forward section 8 is run reverse then the value in binary form is 01101001 P 121 0 27 1 26 1 25 0 24 1 23 0 22 0 21 1 20 105 When P 122 0 it will not run in...

Page 133: ...rding to terminals wiring Set corresponding parameter P 80 to 35 The inverter is on standby at this point The mode of operation is shown in the figure below frequency RL ON ON ON ON ON ON ON ON P 131 P 132 P 133 P 134 P 135 P 131 P 132 0 Note 1 The inverter can run eight levels of speed in the procedure and the frequency is determined by P 131 P 138 2 If there is any section set to zero the invert...

Page 134: ...n the right is the feedback pressure of the constant pressure system As is shown in this figure 20 denotes that the target pressure of the constant pressure system is 2 0kg cm2 30 denotes that the feedback pressure of the constant pressure system is 3 0kg cm2 5 47 The selection of positive and reverse rotation dead time P 119 P 119 The dead time of positive and reverse rotation When the inverter i...

Page 135: ...eep torque 2 Suppose that P 152 6 then the output voltage of zero speed is 6 of base frequency voltage P 19 3 This function is valid only at V F close loop V F control system and close loop vector control mode For more details please refer to the motor control mode parameter P 300 and the feedback control parameter P 350 P 354 4 When P 151 1 the zero speed running is carried out in close loop vect...

Page 136: ... out signals For details please refer to P 40 P 85 P 129 P 130 in Chapter 5 Parameter Factory setting Setting range Remarks 155 0 0 200 0 No detection of over torque 0 1 200 Over torque detection 156 1s 0 1 60s 260 1 0 1 0 The OL2 alarm is not reported after the over torque detection and the inverter keeps running 1 The OL2 alarm is reported after the over torque detection and the inverter stops 1...

Page 137: ...ing on the power and the inverter will run immediately after the power is turned on 5 52 Energy Saving Control Function P 159 P 159 Energy saving control function Parameter Factory setting Setting range Remarks 159 0 0 Normal running mode 1 Energy saving running mode Under the energy saving running mode the inverter will control the output voltage automatically in order to reduce the output power ...

Page 138: ...1 represents positive rotation 2 represents reverse rotation and 0 represents stopping state 12 NTC temperature 13 Electronic thermal accumulation rate of motor 14 Signal value of analog input terminal 1 5 V 15 Input frequency of terminal HDI kHz 16 Real time curling radius value mm 17 Real time line speed m min 18 Output torque of inverter 19 External terminal input state about the sort of termin...

Page 139: ...vel P 182 Integral upper limit P 183 Deceleration step length with stable pressure P 223 Analog feedback bias pressure P 224 Analog feedback gain pressure P 225 Panel reference P 241 Sampling period controled by PID During the operation of PID control the frequency displayed on the screen is the output frequency of the inverter The output frequency during the operation is similar to output frequen...

Page 140: ...et value minus feedback value is the deviation When the deviation value is negative the output frequency should be increased When the deviation value is positive the output frequency should be decreased 172 20 1 100 This gain determines the proportion controller s impact on feedback deviation The greater the gain the faster the impact Yet a gain that is too big will cause vibration 173 1s 0 100s T...

Page 141: ...edback signal to unify the signal range of inverter s feedback terminal and actual feedback so that the inverter display in accordance with the feedback meter 224 100 225 20 0 100 The target value is set by P 225 when the ten digit of P 170 value is 0 and the single digit is not 0 241 20ms 0 6000ms The parameter is the sampling period for feedback signal The adjuster computes once every sampling p...

Page 142: ...lculated value and then setting P 170 at 2 the revised range is 0 20mA 2 When the feedback signal need to be revised by the user Please adjust the feedback signal to a certain value and then calculate the proportion of the value to the feedback range then write the proportion value into P 223 After that adjust the feedback signal to a new value and then calculate the proportion of the value to the...

Page 143: ...the set value of P 178 is nonzero than PID s sleep function will be activated When the absolute value of the deviation between the feedback value and the target feedback value is less than the sleep detected deviation value for the duration of P 179 s sleep detection time the inverter will steadily reduce the output frequency Once the output frequency of the inverter is less than the machine stop ...

Page 144: ... feedback do not become equal Decrease Integration time KI P 173 become equal after unstable vibration Increase Integration time KI P 173 When KI is appropriate When KI is too short When KI is too long 3 Even after increasing KP response is still slow Increase D gain KD P 174 It is still unstable Decrease D gain KD P 174 Note 1 When P 177 2 the panel has no alarm display but the multi function out...

Page 145: ...equency reference before the disconnection The multi function output terminal will set off the alarm Reconnect to clear the alarm Note Please refer to P 40 P 129 and P 130 For wiring please refer to Section 3 5 5 56 The Proportion Linkage Function and The Auxiliary Frequency Function P 185 P 240 P 185 Proportion linkage gain P 240 Auxiliary frequency function Parameter Factory setting Setting rang...

Page 146: ...arameter Factory setting Setting range Remarks 240 0 0 9 4 operation frequency basic frequency auxiliary frequency given by the 4 5 terminal 5 operation frequency given by the terminal 2 5 as the proportion linkage signal 6 operation frequency given by the terminal 4 5 as the proportion linkage signal 7 operation frequency given by the terminal 1 5 as the proportion linkage signal 8 operation freq...

Page 147: ...cute the reset function of P 997 5 58 Firmware version and expansion board message P 124 P 188 P 124 Expansion board version P 188 Firmware version It is used to display the current Firmware version or type of the inverter expansion board which is readable only 5 59 Factory Setting Function P 189 P 189 Factory setting function Parameter Factory setting Setting range Remarks 189 1 0 1 0 The default...

Page 148: ...customers have to adjust the corresponding parameters such as P 7 P 8 to more reasonable values 2 If the customer would like to adjust the factory setting to 60Hz please follow the following steps 1 Set P 189 0 2 Set P 998 to the factory default value at this point frequency related parameters of the inverter will be reset to 60Hz The factory default value of P 189 is 0 For details on P 998 proced...

Page 149: ...imum or minimum range of the setting value the excess will be computed as the maximum or minimum input 2 There are two setting order when the maximum or minimum percentage is set a If the users hope to adjust the analog input magnitude to correspond to a certain proportion relationship the analog input need to be adjusted before setting the corresponding proportion parameters Now the inverter will...

Page 150: ...be referred to for the negative voltage setting as above Example 2 This example is the most commonly used method of adjustment It is used when the inverter is in the external mode combined mode 2 or combined mode 4 and the frequency are set by terminal 2 5 60 60 Hz Hz 10 10 V V 10 10 V V 30 30 Hz Hz 5 5 V V 5 5 V V 0 0 V V P 38 60Hz Max operation frequency P 192 0V P 193 10V The minimum maximum in...

Page 151: ... 0V P 193 10V The minimum maximum input positive voltage of terminal 2 5 P 194 16 7 P 195 100 The setting corresponding to the minimum maximum positive voltage of terminal 2 5 P 510 16 7 P 511 100 The setting corresponding to the minimum maximum negative voltage of terminal 2 5 P 512 0V P 513 10V The minimum maximum input negative voltage of terminal 2 5 P 139 0 The bias rate of 2 5 voltage signal...

Page 152: ...inal 2 5 P 512 1V P 513 10V The minimum maximum input negative voltage of terminal 2 5 P 139 0 The bias rate of 2 5 voltage signal 10V 10V 54Hz 1V 1V Example 8 This example is an application of negative slop setup The industry often uses sensors for pressure temperature or flow control Some of the sensors output a 10V signal at high voltage or high flow This signal acts as a reference for the AC m...

Page 153: ...The minimum maximum input negative voltage of terminal 2 5 P 139 0 The bias rate of 2 5 voltage signal Example 10 This example is the application with bias voltage The bias voltage is set by P 139 When P 139 0 there is no bias voltage When P 139 0 there is the positive bias voltage When P 139 0 there is the negative voltage P 38 60Hz Max operation frequency P 192 0V P 193 10V The minimum maximum i...

Page 154: ... selection of terminal 4 5 Parameter Factory setting Setting range Remarks 196 0 100 100 Refer to P 194 197 100 100 100 Refer to P 195 198 4mA 0 20 Refer to P 192 199 20mA 0 20 Refer to P 193 505 0 100 100 Refer to P 139 Setting The setting of 4 5 terminal input current voltage is similar to the setting of 2 5 And they also have the same effect except that the terminal 4 5 can t give the negative ...

Page 155: ...t negative voltage of terminal 1 5 Related parameters P 530 The selection of voltage signal across terminal 1 5 P 80 P 84 P 86 Multi function terminals selection P 509 The maximum operation frequency of terminal 1 5 P 502 Function selection of terminal 1 5 Parameter Factory tti Setting range Remarks 506 0 100 100 Refer to P 139 514 0 100 100 Refer to P 194 515 100 100 100 Refer to P 195 516 0 0 10...

Page 156: ...ation and Deceleration Interrupt Waiting Function 230 1Hz 0 650Hz 231 0 5s 0 360s 232 1Hz 0 650Hz 233 0 5s 0 360s Backlash countermeasures What is backlash compensation Reduction gears have an engagement gap and a dead zone between forward and reverse rotation This dead zone is called backlash and the gap disables a mechanical system from following motor rotation More specifically a motor shaft de...

Page 157: ...ration interrupt waiting function When accelerating to the frequency set by P 230 wait for the time set by P 231 and then accelerate to the target When decelerating to the frequency set by P 232 wait for the time set by P 233 and then decelerate to the target S Start Stop Hz P 231 P 230 Target frequency P 233 P 232 Acc Dec stop ping funct ion Three wire contro l mode 5 64 Triangular Wave Function ...

Page 158: ...ation STF TRI time P 239 P 238 P 7 P 7 P 8 f0 Setting value of frequency f1 Generated amplitude for setting frequency f0 P 235 f2 Compensation from acceleration to deceleration f1 P 236 f3 Compensation from deceleration to acceleration f1 P 237 Output frequency Note 1 During the movement of the triangular wave the output frequency is limited by the maximum and the minimum frequency 2 If the amplit...

Page 159: ...tor The DC brake operation will last a period the set value of P 243 before the motor starts See the figure below time time P 243 P 13 P 244 Output frequency DC injection brake voltage Note This function is only valid under the V F mode i e it is effective when P 300 0 5 66 Options for Stopping the Cooling Fan P 245 P 245 Cooling fan operation selection Parameter Factory setting Setting range Rema...

Page 160: ...ting Setting range Remarks 246 1 0 90 1 20 Setting P 246 is used to determine the ratio between the maximum output voltage and the input voltage The users can use this parameter to obtain an output voltage that is higher than the input voltage But the output voltage waveform at this point will generate distortion and contain assorted harmonics It may also increase the motor torque harmonics and no...

Page 161: ...inverter start reference STF STR is turned off after the operation is changed from inverter operation to commercial power supply operation the operation will be changed to the inverter operation and the motor will decelerate until it stops Examples for the commercial power supply frequency switchover function Assume that P 80 37 P 81 38 P 40 10 and P 129 9 The wiring diagram is presented below NFB...

Page 162: ...tive when the CS signal is ON Here are some typical sequence diagrams for the switchover of the commercial power supply frequency 1 No action sequence for the automatic switchover sequence P 249 99999 MRS STF CS MC 2 MC 1 P 247 P 247 P 248 P 57 P 58 Power supply Inverter operation Free operation the commercial power supply operation stop The motor speed Free operation Inverter operation 2 With act...

Page 163: ... the inverter operation and the commercial power supply operation the interlock measure has to be taken Once the motor stops it will be activated via the inverter Switchover and interlock can be carried out through the inverter and a complicated commercial power supply if commercial power supply switchover sequence function that can send out the signal for electromagnetic contactor actions is used...

Page 164: ...nce action selection 0 0 Regeneration avoidance function invalid 1 Regeneration avoidance function is always valid Automatic mode automatic calculation for Acc Dec speed of action 2 Regeneration avoidance function is valid only during a constant speed operation 11 Regeneration and avoidance function is effective in running Manual mode Acc Dec speed of action is set by P 271 and P 272 12 Regenerati...

Page 165: ...w to high P 270 Regeneration avoidance compensation frequency limit value 6 00HZ 0 10 00HZ Set the limit value of frequency which rises at activation of regeneration avoidance function 99999 Frequency limit invalid P 271 automatic mode Regeneration and avoidance P factor 100 0 0 200 0 Adjust responsiveness at activation of regeneration avoidance When alarm happens set a larger value in P 271 when ...

Page 166: ...set value by the unit of 1 3 For the actual application use the vibration generating frequency that is lower or higher than half of the motor rated frequency to determine whether the occurred vibration is a low frequency vibration or a high frequency vibration That is if the rated frequency on the name plate of the motor is 50Hz and the vibration generating frequency is lower than 25Hz then this i...

Page 167: ...odes mentioned earlier If P 996 operation is executed the abnormal codes and the status messages for the occurred alarms recorded by this set of parameters will be all cleared Parameter Factory setting Setting range Remarks 288 0 0 12 The value of P 288 1 12 corresponds to the abnormal codes of P 289 s alarm E1 E12 289 0 290 0 0 7 When P 290 1 P 291 corresponds to the frequency when the alarm goes...

Page 168: ...292 and P 293 P 292 Accumulative motor operation time minutes P 293 Accumulative motor operation time days Parameter Factory setting Setting range Remarks 292 0 min 0 1439min 293 0 day 0 9999day Setting P 292 is about the accumulative motor operation time in minutes The updated value cannot be modified by executing P 998 or power shutdown To clear the accumulated time make P 292 0 P 293 is about t...

Page 169: ...300 Motor control mode selection P 301 Motor parameter auto tuning function selection Parameter Factory setting Setting range Remarks 300 0 0 4 0 V F control 1 Close loop V F control VF PG 2 General flux vector control 3 Sensorless vector control SVC 4 Close loop vector control FOC PG 301 0 0 4 0 Parameter auto tuning function with no motor 1 Motor parameter auto tuning measuring the running motor...

Page 170: ...ol and set the inertia self learning torque P 631 and P 632 respectively then press the forward rotation or the reverse rotation key The measuring result will be different due to the different setting of self learning torque The principle of setting self learning torque is that the difference between self learning torque P 631 and P 632 can t be too small and the measuring torque can t be set too ...

Page 171: ...y and start to measure the operation panel of DU01 will display TUN If failed the operation panel display FAL P 301 4 P 300 4 set the applicable inertia self learning torque P 631 and P 632 Press the forward reverse rotation key and start to measure Manually adjust parameter values Manually input parameters P 633 and then write in P 997 If high accuracy sensorless control is required set P 300 to ...

Page 172: ...excitation current P 309 Stator resistance P 310 Rotor resistance P 311 Leakage inductance P 312 Mutual inductance Parameter Factory setting Setting range Remarks 302 0 0 160 303 4 0 8 304 220 380V 0 440V P 189 1 220 440V P 189 0 305 50Hz 0 650Hz P 189 1 60Hz P 189 0 306 Horsepower based 0 500A 307 1410 r min 0 65535 r min P 189 1 1710 r min P 189 0 308 Horsepower based 0 500A 309 Horsepower based...

Page 173: ...07 The vector control method is heavily dependent upon motor parameters To achieve a good control performance the controlled motor s correct parameters have to be acquired 2 When any or many values of P 302 P 312 are manually revised perform the function of P 997 to reload the new values of the parameters 5 79 Gain Adjustment at Speed Control P 320 P 325 P 320 Speed control proportion coefficient ...

Page 174: ...f speed control Due to external interference generated speed change set the value smaller to shorten the time spent on returning to the original speed Note 1 Use P 320 P 323 to increase the set value of speed control gain can elevate the effecting time But a set value too high can generate vibration and noises 2 Reduce speed control integral coefficient P 321 P 324 to shorten the time required to ...

Page 175: ...1 1 255 The multiple setting for PG03 feedback and output P 358 0 0 255 The setting of PG03 dividing frequency filter coefficient P 359 1 00 0 01 300 Note 4 Setting When the switch SW11 is set to PG the terminal A2 B2 on PG03 card is valid When using the PG card P 350 and P 355 are applied for setting up the number of pulses to be generated by the encoder per revolution of the motor That is the nu...

Page 176: ...tion A B Reverse Forward P 357 is the multiple setting for the feedback and output of PG card If the feedback is 1024PPR and P 357 is set to 2 the output of PG OUT pulse output on PG card is 512PPR Note 1 If closed loop control is selected but P 351 0 then the inverter will display alarm PG1 and stop the operation 2 When P 300 1 execute the V F closed loop control when P 300 4 execute the closed l...

Page 177: ...0 0 1 0 The speed is limited according to P 402 and P 403 1 Frequency reference source it is decided according to P 79 407 0 0 1 Parameter P 407 selects how the speed limit bias is applied Please refer to the instruction on speed limit of torque control and speed limit bias Setting When P 400 0 the torque control is invalid and the inverter will do the general close loop vector speed control When ...

Page 178: ...be unstable If the best setting value is unknown you can adjust the setting value appropriately according to the level of unstable control and response delay When P 405 1 the torque is given by the analog or pulse input The maximum value of analog and pulse setting correspond to the motor rated torque When P 405 2 the torque is given by the communication mode There are two ways to set the torque b...

Page 179: ... 1 P 406 1 Frequency Frequency Frequency Frequency P 403 P 403 P 403 P 403 5 83 HDI terminal input signal P 522 P 526 P 522 The setting corresponding to the minimum frequency of terminal HDI P 523 The setting corresponding to the maximum frequency of terminal HDI P 524 The minimum input frequency of terminal HDI P 525 The maximum input frequency of terminal HDI P 526 The HDI filter coefficient Par...

Page 180: ...to run 1 Alarm and decelerate to stop 2 Alarm and stop freely 3 No alarm 534 0 0 100 0 No PTC alarm 0 1 1 00 The motion level of PTC function The 100 corresponds to the maximum analog input Setting P 532 is PTC filter coefficient and it is used to filter out the operation frequency jitter generated by component accuracy noise or other factors The larger the set value of P 532 is the better the fil...

Page 181: ...the tension position feedback signal stable at the value given by PID Close loop means that the tension position detection feedback forms a close loop for adjustment Speed control mode means that the inverter realizes the control by adjusting the output frequency according to the feedback signal This mode can work in any motor control mode that is to say P 300 can be set to 0 4 When P 600 3 the cl...

Page 182: ...5 86 Tension setting P 604 P 609 P 654 P 604 Tension setting source P 605 Tension setting P 606 Maximum tension P 607 Zero speed tension increase P 608 Zero speed threshold P 609 Tension taper P 654 Taper compensation correction Parameter Factory setting Setting range Remarks 604 0 0 2 0 The parameter P 605 setting 1 The analog value or pulse input setting 2 Communication setting 605 0 0 30000N Th...

Page 183: ...trol For the wind up control sometimes it is needed to reduce the tension while increasing the curling radius to ensure a good curling of the material Formula of tension taper F F0 1 K 1 D0 D1 D D1 Wherein F is the actual tension F0 is the setting tension D0 is the diameter of winding shaft D is the actual curling radius D1 is the taper compensation correction of P 654 set tension and K is the ten...

Page 184: ... 01 100 00mm Material thickness 3 626 1 00 0 01 100 00mm Maximum thickness 650 0 0 1 Curling radius memory Setting In every tension control method the curling radius is needed to be calculated The curling radius can be acquired through the curling radius calculation module built in the inverter or through the external curling radius sensor P 610 0 the calculation through line speed the curling rad...

Page 185: ...I of the inverter and calculate the curling radius through the number of pulses each turn P 619 the number of turns each layer P 620 and the material thickness 0 P 622 P 610 3 when testing the curling radius with curling radius test sensor the input channel of curling radius sensor can be the analog value or the pulse input P 611 is used to set the maximum curling radius When P 610 3 the parameter...

Page 186: ... to the set value of P 626 4 When P 621 0 the system default material thickness is determined by the parameter P 622 The different material thickness source can also be selected by the combination of external terminals and P 622 P 625 the selection relationship is as follows External terminal 1 External terminal 2 Initial thickness source 0 0 P 622 0 1 P 623 1 0 P 624 1 1 P 625 When P 650 0 it doe...

Page 187: ...o set the maximum line speed P 628 to the corresponding line speed of maximum frequency of operation frequency of traction constant speed inverter P 627 is used to select the way or channel for obtaining line speed 1 When P 627 0 no line speed is input 2 When the line speed is obtained through the analog value or pulse input P 627 1 the maximum line speed P 628 must be correctly set The maximum va...

Page 188: ...ction error range 640 2 0s 0 1 60 0s Material supply interrupt auto detection judgment delay Setting The group of parameters is used for the inverter to automatically detect the material supply interrupt It is an auxiliary function Only when line speed is use for curling radius calculation can the inverter have the material supply interrupt detection basis And not in all situations can the materia...

Page 189: ...too large system vibration may be induced 644 0 0 3 0 PID parameters 1 are active please refer to page 128 1 Adjust according to the curling radius 2 Adjust according to the operation frequency 3 Adjust according to the line speed Setting This group of parameters is only related to the close loop speed mode P 644 is the auto adjustment basis for PID parameters 1 When P 644 0 only the first group o...

Page 190: ... a r l y P c h a n g e s f r o m P 1 7 2 t o P 6 4 1 l i n e a r l y 5 92 Pre drive control parameters P 645 P 647 P 645 Pre drive speed gain P 646 Pre drive torque increase proportion P 647 Pre drive torque increase delay time Parameter Factory setting Setting range Remarks 645 0 0 50 0 50 0 Pre drive speed gain 646 0 0 50 0 50 0 Pre drive torque increase proportion 647 0 0 65535ms Pre drive torq...

Page 191: ...torque memory signal makes the replacing lower roll inverter remember the current output torque for the use of later process C Torque memory enable When the replacing upper roll has contacted with the material and the replacing lower roll hasn t been replaced no matter which torque control mode is adopted the replacing lower roll inverter will be switched to the torque control mode by the torque m...

Page 192: ...nel for acquiring the target speed of constant line speed 1 When P 656 1 the line speed is obtained by analog value or pulse input The maximum line speed P 628 must be set correctly now The maximum of analog value or pulse input corresponds to the maximum line speed 2 When P 656 2 the line speed is obtained by communication mode It is set by the communication address 100BH which setting range is 0...

Page 193: ...can be obtained automatically by the system inertia self learning or manually set based on the actual working situation P 634 and P 635 are relevant to the material inertia compensation The inverter will automatically calculate the material inertia compensation value according to the parameter and the curling radius P 636 is used to set the friction compensation coefficient Take wind up as an exam...

Page 194: ...1 P 90 P 188 P 189 P 285 P 286 P 292 and P 293 Once P 999 is read out after the read out the screen will display and rewritten in all the parameters will be restored to the default values except P 21 P 90 P 188 P 189 P 190 P 191 P 192 P 195 P 196 P 199 P 285 P 286 P 292 P 293 P 300 P 312 P 320 P 326 After performing P 998 and P 999 the screen will display indicating that the parameters have been r...

Page 195: ...the wiring is well secured 5 Check whether the indicator lamp is normal whether the indicator lamp of the control board and of the operation panel and the LED monitor of the operation panel are normal 6 Check whether the operation is as expected 7 Check whether there is any abnormal vibration noise or odor during the operation 8 Check whether there is any leakage from the filter capacitor 6 2 Peri...

Page 196: ... to the factory fore complement replacement 6 4 Inverter Insulation Resistance Measurement 1 Before measuring the inverter insulation resistance first dismount the wiring of all the main circuit terminals and the control board Then execute the wiring as shown in the right picture 2 The measurement is only suitable for the main circuit It is prohibited to use a high resistance meter for measuring t...

Page 197: ...ge Normal result Terminal mark R P Conductive Terminal mark U P Conductive S P Conductive V P Conductive T P Conductive W P Conductive P R Non conductive P U Non conductive P S Non conductive P V Non conductive P T Non conductive P W Non conductive R N Non conductive U N Non conductive S N Non conductive V N Non conductive T N Non conductive W N Non conductive N R Conductive N U Conductive N S Con...

Page 198: ...0 650Hz 0 01Hz 10Hz P59 P 7 Acceleration time 0 360s 0 3600s 0 01s 0 1s 5s 3 7Kw or below P60 20s 5 5Kw or above P 8 Deceleration time 0 360s 0 3600s 0 01s 0 1s 5s 3 7Kw or below P60 10s 5 5 7 5kW 30s 11Kw or above P 9 Electronic thermal relay capacity 0 500A 0 01A Motor rated current Note 1 P62 P 10 DC injection brake operation frequency 0 120Hz 0 01Hz 3Hz P63 P 11 DC injection brake operation ti...

Page 199: ...Hz 99999 0 01Hz 99999 P59 P 25 Speed 5 0 650Hz 99999 0 01Hz 99999 P59 P 26 Speed 6 0 650Hz 99999 0 01Hz 99999 P59 P 27 Speed 7 0 650Hz 99999 0 01Hz 99999 P59 P 28 Output frequency filter constant 0 31 1 0 P69 P 29 Acceleration deceleration curve selection 0 3 1 0 P69 P 30 Regenerative brake function selection 0 1 1 0 P73 P 31 Carrier operation selection 0 2 1 0 P74 P 32 Serial communication Baud r...

Page 200: ...P104 P 44 The second acceleration time 0 360s 0 3600s 99999 0 01s 0 1s 99999 P60 P 45 The second deceleration time 0 360s 0 3600s 99999 0 01s 0 1s 99999 P60 P 46 The second torque boost 0 30 99999 0 1 99999 P56 P 47 The second base frequency 0 650Hz 99999 0 01Hz 99999 P58 P 48 Data length 0 1 1 0 P74 P 49 Stop bit length 0 1 1 0 P74 P 50 Parity check selection 0 1 2 1 0 P74 P 51 CR LF selection 1 ...

Page 201: ...AM1 output terminal selection 0 3 1 0 P105 P 65 Retry selection 0 4 1 0 P114 P 66 Stall prevention operation reduction starting frequency 0 650Hz 0 01Hz 50Hz 60Hz note2 P67 P 67 Number of retries at alarm occurrence 0 10 1 0 P114 P 68 Retry waiting time 0 360s 0 1s 1s P114 P 69 Retry accumulation time at alarm 0 0 0 P114 P 70 Special regenerative brake duty 0 60 0 1 0 P73 P 71 Idling braking and l...

Page 202: ...ulti function terminal STF function selection 0 40 43 53 55 56 1 0 P120 P 84 Multi function terminal STR function selection 0 40 43 53 55 56 1 1 P120 P 85 Function selection for multi function relay A1 B1 C1 0 10 16 19 1 5 P102 P 86 Multi function terminal RES function selection 0 40 43 53 55 56 1 30 P120 P 87 Multi function terminal input negative positive logic 0 1023 1 0 P127 P 88 Multi Functio...

Page 203: ...on 5 in programmed operation mode 0 6000s 0 1s 0s P130 P 106 Runtime of section 6 in programmed operation mode 0 6000s 0 1s 0s P130 P 107 Runtime of Section 7 in programmed operation mode 0 6000s 0 1s 0s P130 P 108 Runtime of Section 8 in programmed operation mode 0 6000s 0 1s 0s P130 P 110 Operation panel monitoring selection 0 1 2 1 1 P133 P 111 Acceleration deceleration time of section 1 0 600s...

Page 204: ...lection 0 40 43 53 55 56 1 5 P120 P 128 Reserved P 129 Multi function output terminal SO2 SE function selection 0 10 16 19 1 2 P102 P 130 Function selection for multi function relay A2 B2 C2 0 10 16 19 1 0 P102 P 131 Frequency of section 1 0 650Hz 0 01Hz 0Hz P130 P 132 Frequency of section 2 0 650Hz 0 01Hz 0Hz P130 P 133 Frequency of section 3 0 650Hz 0 01Hz 0Hz P130 P 134 Frequency of section 4 0...

Page 205: ...data format 0 5 1 4 P74 P 155 Over torque detection level 0 200 0 1 0 P134 P 156 Over torque detection time 0 1 60s 0 1s 1s P134 P 157 External terminals filter adjusting function 0 200 1 4 P135 P 158 External terminal power enable 0 1 1 0 P136 P 159 Energy saving control function 0 1 1 0 P136 P 160 Stall prevention operation level when restart 0 150 0 1 100 P109 P 161 Multi function display selec...

Page 206: ... Sleep detects duration time 0 255s 0 1s 1s P138 P 180 Revival level 0 100 0 1 90 P138 P 181 Outage level 0 120Hz 0 01Hz 40Hz P138 P 182 Integral upper limit frequency 0 200 0 1 100 P138 P 183 Deceleration step length with stable pressure 0 10Hz 0 01Hz 0 5Hz P138 P 184 4 5 terminal disconnection handling 0 3 1 0 P144 P 185 Proportion linkage gain 0 100 1 0 P144 P 186 SF GT Types Selection 0 1 1 1 ...

Page 207: ... 5 terminal 0 20 0 01 20mA P153 P 220 Stall selection of time of acceleration and deceleration 0 3 1 3 P67 P 223 Analog feedback bias pressure 0 100 0 1 0 P138 P 224 Analog feedback gain pressure 0 100 0 1 100 P138 P 225 Panel reference 0 100 0 1 20 P138 P 229 Backlash compensation function selection and acceleration and deceleration interrupt waiting function 0 2 1 0 P155 P 230 Interrupt frequenc...

Page 208: ...DC injection brake voltage before starting 0 30 0 1 4 7 5Kw or below P157 2 11kW 55kW 1 75kW or above P 245 Cooling fan operation selection 0 3 10 13 0 0 P158 P 246 Modulation coefficient 0 90 1 20 0 01 1 P159 P 247 MC switchover interlock time 0 1 100s 0 1s 1s P159 P 248 Start waiting time 0 1 100s 0 1s 0 5s P159 P 249 Automatic switchover frequency from inverter to commercial power supply freque...

Page 209: ... 5 1 0 P163 P 270 Regeneration and avoidance frequency compensation limit value 0 10 00HZ 0 01HZ 6 00HZ P163 P 271 Regeneration and avoidance action accommodation coefficient 1 0 200 0 20 00 0 1 0 01 100 0 10 00 P163 P 272 Regeneration and avoidance action accommodation coefficient 2 0 200 0 20 00 0 1 0 01 100 0 10 00 P163 P 281 Input Phase Failure Protection 0 1 1 0 P165 P 285 Low frequency vibra...

Page 210: ...tor rated current 0 500A 0 01A Horsepower based P171 P 307 Motor rated rotation speed 0 65535 r min 1 r min 1410 1710 r min note 2 P171 P 308 Motor excitation current 0 500A 0 01A Horsepower based P171 P 309 Stator resistance 0 65535mΩ 1 Horsepower based P171 P 310 Rotor resistance 0 65535mΩ 1 Horsepower based P171 P 311 Leakage inductance 0 6553 5mH 0 1 Horsepower based P171 P 312 Mutual inductan...

Page 211: ...59 Electronic gear ratio 0 01 300 0 01 1 00 P174 P 400 The torque control parameter 0 1 1 0 P176 P 401 Torque reference 100 100 1 0 P176 P 402 Speed limit 120 120 1 0 P176 P 403 Speed limit bias 0 120 1 10 P176 P 404 Torque filter coefficient 0 31 1 0 P176 P 405 Torque setting source 0 2 1 0 P176 P 406 Selection of speed limit 0 1 1 0 P176 P 407 Unidirectional Speed Limit Bias 0 1 1 0 P176 P 500 F...

Page 212: ... V P154 P 517 The maximum input positive voltage of terminal 1 5 0 10V 0 01V 5V P154 P 518 The setting corresponding to the minimum negative voltage of terminal 1 5 100 100 0 1 0 P154 P 519 The setting corresponding to the maximum negative voltage of terminal 1 5 100 100 0 1 0 P154 P 520 The minimum input negative voltage of terminal 1 5 0 10V 0 01V 0 V P154 P 521 The maximum input negative voltag...

Page 213: ...rminal selection 0 2 3 1 0 P109 P 550 Multi function terminal HDI function selection 0 41 43 57 1 57 P120 P 600 The tension control mode selection 0 4 1 0 P179 P 601 The curling mode 0 1 1 0 P179 P 602 Selection of inverse take up during roll down 0 1 1 0 P179 P 603 Mechanical transmission ratio 0 01 300 0 01 1 00 P179 P 604 Tension setting source 0 2 1 0 P181 P 605 Tension setting 0 30000N 1 N 0 ...

Page 214: ... mm P182 P 625 Material thickness 3 0 01 100 00mm 0 01 mm 0 01 mm P182 P 626 Maximum thickness 0 01 100 00mm 0 01 mm 1 00 mm P182 P 627 Line speed input source 0 2 1 0 P186 P 628 Maximum line speed 0 1 6500 0m min 0 1m min 1000 0m min P186 P 629 Minimum line speed for curling radius calculation 0 1 6500 0m min 0 1m min 200 0m min P186 P 630 Actual line speed 0 6500 0m min 0 1m min P186 P 631 Inert...

Page 215: ...is for PID parameters 0 3 1 0 P189 P 645 Pre drive speed gain 50 0 50 0 0 1 0 P190 P 646 Pre drive torque increase proportion 50 0 50 0 0 1 0 P190 P 647 Pre drive torque increase delay time 0 65535ms 1ms 0ms P190 P 650 Curling radius memory 0 1 1 0 P182 P 654 Taper compensation correction 0 10000mm 1mm 0mm P181 P 656 Line speed setting source 0 2 1 0 P192 P 996 Alarm history clear Refer to chapter...

Page 216: ...150 SF 040 90K GT 1 180 SF 040 110K GT 1 220 SF 040 132K GT 1 260 SF 040 160K GT 1 310 SF 040 185K GT 1 340 SF 040 220K GT 1 425 2 The default value is determined by the set value of P 189 When P 189 0 voltage parameter default value is 220 440V the frequency parameter default value is 60Hz when P 189 1 voltage parameter default value is 220 380V the frequency parameter default value is 50Hz which...

Page 217: ...f the alarm repeated please send the inverter back to the factory OC1 Over current during acceleration 1 In case the time for acceleration or deceleration is too short extend it as necessary 2 Avoid abrupt increase of load 3 Check Terminals U T1 V T2 and W T3 for short circuit OC2 Over current at constant speed OC3 Over current during deceleration OV0 Over voltage when stop Over voltage between Te...

Page 218: ...ernal thermal relay operation 1 Check whether the capacity of the external thermal relay and of the motor coordinates well 2 Reduce the load OPT Abnormal peripheral devices 1 Abnormal communication Exceeding the number of communication retries 2 Interrupted communication Exceeding the permitted communication time interval Correctly set the communication parameters EEP Abnormal memory ROM malfuncti...

Page 219: ...r torque 1 Over loaded motor 2 P 155 P 156 set unreasonably 1 Reduce motor load 2 Adjust the set value of P 155 P 156 properly bE Abnormal brake resistor Abnormal relay Abnormal brake resistor Abnormal relay Return it to the factory for repair IPF Abnormal power supply input Abnormal power supply input Check whether power supply input is normal CPr Abnormal CPU Abnormal PU procedures 1 Check the w...

Page 220: ...0 P 354 PTC Overheated motor The motor is over heat 1 Reduce motor load 2 Amend P 534 BEB Material line breaking Material line breaking Detect whether the material feedback signal line is broken Note 1 For the types below 40HP BE alarm is a brake resistor alarm and relay alarm for types above 40HP 2 When the above alarms occur the inverter will stop Please handle these alarms according to the meth...

Page 221: ...ht in on Check whether the voltage current signals are correctly wired Check whether the functions of STF and STR are correct related parameter P 80 P 84 P 86 P 126 P 550 Check whether the wiring for the control circuit is disconnected or has a poor contact Reversed motor rotation Check whether the phase sequence of output terminals U T1 V T2 and W T3 is correct Check whether the start signal STF ...

Page 222: ...eptable is 500KP Sec 2 A2 2 Α B2 2 Β The input of pulse signal connect to the upper controller and support open collector voltage line drive and push pull input type the maximum acceptable is 500 KP Sec Output terminals 1 AO AO BO BO ZO ZO The line drive dividing frequency output which is 1 255 times dividing frequency The maximum output current is 50mA the output voltage is 5V the maximum output ...

Page 223: ...rt open collector voltage line drive and push pull input type the maximum acceptable is 500 K Output terminals 1 AO AO BO BO ZO ZO The line drive dividing frequency output which is 1 255 times dividing frequency The maximum output current is 50mA the output voltage is 5V the maximum output frequency is 500 K 2 A1O B1O Z1O The open collector dividing frequency output which is 1 255 times dividing f...

Page 224: ...01 Description on the ordering code NO Model Item Name Ordering Code 1 DU01S DU01 operation panel set SNKDU01S 2 CBL Data transmission line coordinated with the operation panel Description on the ordering code NO Model Item name Ordering code 1 CBL1R5GT Data transmission line Length 1 5M SNKCBL1R5GT 2 CBL03GT Data transmission line Length 3M SNKCBL03GT 3 CBL05GT Data transmission line Length 5M SN...

Page 225: ...e a noise filter qualifying the EU standard to coordinate with the inverter The wire between the motor and the inverter has to be stored in shielded cable or metal tube In addition ground the motor terminal and the inverter terminal together Please shorten the wire as much as possible Please put this inverter in a metal cabinet that is already grounded It can prevent radiation interference The lin...

Page 226: ...Appendix 5 European Specification Compatibility Description Specification description 225 CE Certification Statement ...

Page 227: ...Appendix 5 European Specification Compatibility Description Specification description 226 ...

Page 228: ...ative Positive Logic 2 Add P 260 Over Torque Detection Selection 3 Add P 35 Frequency Signal and Operation Signal setting in communication mode selection 4 Add when P 54 P 537 5 analog quantity output setting frequency 5 Add P 229 2 setting Acceleration and Deceleration Interrupt Waiting Function 6 Add P 220 Stall Selection of Time of Acceleration and Deceleration 7 Add Regeneration and Avoidance ...