Shini Budget SG-24EB Series, Manual

Page 1: ...SG 24EB Series Budget Screenless Granulators Date Nov 2018 Version Ver A English ...

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Page 3: ...afety Switch 17 2 2 2 Lock 17 2 3 Assembly Drawing 19 2 3 1 Assembly Drawing SG 2417EB 19 2 3 2 Parts List SG 2417EB 20 2 3 3 Assembly Drawing SG 2427EB 22 2 3 4 Parts List SG 2427EB 23 2 3 5 Assembly Drawing SG 2436EB 25 2 3 6 Parts List SG 2436EB 26 2 3 7 Cutting Chamber 28 2 3 8 Cutting Chamber Parts List 28 2 3 9 Blade Rest 29 2 3 10 Blade Rest Parts List 29 2 3 11 Transmission Parts 30 2 3 12...

Page 4: ...llation of Feed Box Feed Throat and Storage Box 48 4 Operation Guide 49 4 1 Startup Pretest 49 4 1 1 Before the First Startup 49 4 1 2 After First Startup for 2 Hours 49 4 1 3 After First Startup for 20 30 Hours 49 4 2 Circuit Connection 49 4 2 1 Check the Running Direction of the Motor 50 4 3 Opening the Feed Box and the Storage Box 50 4 3 1 Opening the Feed Box 50 4 3 2 Opening the Storage Box 5...

Page 5: ...eekly Check 59 6 5 5 Monthly Check 59 6 5 6 Check Half yearly or Every 1000 Running Hours 59 6 5 7 3 year Checking 60 Table index Table 1 1 Technical Specifications 10 Table 2 1 Parts List SG 2417EB 20 Table 2 2 Parts list SG 2427EB 23 Table 2 3 Parts List SG 2436EB 26 Table 2 4 Cutting Chamber Parts List 28 Table 2 5 Blade Rest Parts List 29 Table 2 6 Transmission Parts List 30 Table 2 7 Feed Box...

Page 6: ... of Bearing and Blade Rest 1 44 Picture 3 4 Installation of Bearing and Blade Rest 2 45 Picture 3 5 Installation of Motor 1 45 Picture 3 6 Installation of Motor 2 46 Picture 3 7 Installation of Rotating Blade and Fixed Blade 1 46 Picture 3 8 Installation of Rotating Blade and Fixed Blade 2 47 Picture 3 9 Installation of Rotating Blade and Fixed Blade 3 47 Picture 3 10 Installation of Feed Box Feed...

Page 7: ...ry Forbidden to process flammable or toxic material SG 24EB series Budget screenless granulators are suitable for instant recycling or granulating hard and thick materials With European type style and compact size they feature low rotating speed low abrasion and super soundproof Unique cutting blades design ensures well proportioned granules and minimal amount of dusts It s easy to clean and safe ...

Page 8: ...imultaneously to mix with new materials l Even granule with little dust l Unique screw gearing transmission design makes it running stably with low noise level l European type appearance compact in size and easy to access for cleanig and maintenance l Feeding hopper adopts visible window in welding way to make solid structure l Easy motor installation and maintenance Accessory option l Stainless s...

Page 9: ...Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine We shall not be liable for any damage caused by unauthorized change of the machine Our company provides excellent after sales service Should you have any problem during using the machine please contact the company or the local vendor Headquarter and Taipei factory Tel 886 2 2680 9119 ...

Page 10: ...h Cutters SKD 11 SKD 11 SKD 11 Number of Staggered Blade 1 2 3 Number Teeth Cutters 2 3 4 Cutting Chamber mm 240 175 240 270 240 365 Max Throughput Capacity kg hr 3 5 6 8 5 Noise Level dB A 80 85 80 85 80 85 Dimensions H mm 1360 1360 1400 W mm 566 713 899 W1 mm 268 338 428 D mm 530 530 530 D1 mm 297 297 297 Weight kg 180 220 260 Note 1 The skew teeth cutter is standard equipped and the narrow and ...

Page 11: ...n Before the granulator is opened for servicing and maintenance always disconnect the power with both the main switch and the control switch on the granulator Never put any part of your body through the granulator openings unless both the main switch and the control switch on the granulator are in OFF position High voltage Danger This sign is attached on the control box and the wiring box Be caref...

Page 12: ...ircuit diagram should only be changed by professionals Grounding is necessary Warning There is a pinch risk for this protective cover keep some distance away from that Warning The cutter are very sharp can cause injury take out or open protective cover is not allowed when it is running Keep some distance away from the cutters Notice Read the instruction manual carefully before operating Before sta...

Page 13: ...t at a temperature from 25 to 55 for long distance transportation and for a short distance it can be transported with temperature under 70 Storage 1 SG 24E series should be stored indoors with temperature kept from 5 to 40 and humidity below 80 2 Disconnect all power supply and turn off main switch and exigency stop switch 3 Keep the whole machine especially the electrical components away from wat...

Page 14: ...t be used any more unplug the power supply and dispose of it properly according to local code Fire hazard In case of fire CO2 dry powder fire extinguisher should be applied Flammable materials or materials which are contaminated by flammable substances liquid may not be processed in the granulator Serious risk of fire or explosion may cause personnel injury It is very important to tighten the scre...

Page 15: ...s operation and maintenances upon machines without referring to the Manual prior to machine using 2 Any incidents beyond human reasonable controls which include man made vicious or deliberate damages or abnormal power and machine faults caused by irresistible natural disasters including fire flood storm and earthquake 3 Any operational actions that are not authorized by Shini upon machine includin...

Page 16: ...inciple Parts name A Feed box B Staggered blade C Fixed blade D Teeth cutter E Storage box Picture 2 1 Working Principle The material is fed in via feed box A and falls down into the cutting chamber the block material is cutted by the staggered blades B and fixed blades C then the material is grinded into even granule by teeth blade D and fixed blades C The granule directly fall into the collectin...

Page 17: ... The replacement of all spare parts will be done by SHINI Company 2 2 1 Safety Switch The circuit safety switch is equipped on the granulator If the position of storage box or feed box is changed or the breaker is loosened the safety switch will cut off the power supply There re two safety switches on the granulator one is located between the feed box and the cutting chamber while the other one is...

Page 18: ...18 60 The following shall be paid attention to before switch on 1 Check if the feed box has been tightened 2 Check if the safety switch pin of storage box and the hexagonal screw have been tightened ...

Page 19: ...19 60 2 3 Assembly Drawing 2 3 1 Assembly Drawing SG 2417EB Note Please refer to 2 3 2 material list about the parts code Picture 2 3 Assembly Drawing SG 2417EB ...

Page 20: ...tating block 2 BH10240900210 15 Front lower case block BH10241705320 16 Back lower case block BH10241705220 17 Feed box rotating block 2 BH10241200110 18 Inner hexagon countersunk head screw GB T70 3 M8x20 12 9 longzine YW61082000100 19 Interlayer 2 BH10002400910 20 Interlayer 1 BH10002400710 21 Bearing 6213 DDU VV YW11621300000 22 Elastic ring for hole use GB T 893 1 127 YW69012700000 23 Washer B...

Page 21: ...at top BW30241700010 46 Fixed front blade F1 YW40024000100 Narrow front fixed blade F1 BW40041100010 Broadened front fixed blade F1 YW40240700000 47 Hexagon screw bolt GB T5783 M10x35 12 9 longzine YW60103500200 48 Fixed rear blade B YW40024000300 Narrow back fixed blade B BW40131100010 Broadened back fixed blade B YW40240900000 49 External hexagonal screw GB T5783 M10x30 12 9 longzine YW601030002...

Page 22: ...22 60 2 3 3 Assembly Drawing SG 2427EB Note Please refer to 2 3 4 material list about the parts code Picture 2 4 Assembly Drawing SG 2427EB ...

Page 23: ...tating block 2 BH10240900210 15 Front lower case block BH10242703710 16 Back lower case block BH10242703610 17 Feed box rotating block 2 BH10241200110 18 Inner hexagon countersunk head screw GB T70 3 M8x20 12 9 longzine YW61082000100 19 Interlayer 2 BH10002400910 20 Interlayer 1 BH10002400710 21 Bearing 6213 DDU VV YW11621300000 22 Elastic ring for hole use GB T 893 1 127 YW69012700000 23 Washer B...

Page 24: ...00 45 Left bearing holder at top BH10002405110 46 Rear block at top BW30242700410 47 Fixed front blade F1 YW40024000100 Narrow front fixed blade F1 BW40041100010 Broadened front fixed blade F1 YW40240700000 48 Hexagon screw bolt GB T5783 M10x35 12 9 longzine YW60103500200 49 Fixed rear blade B YW40024000300 Narrow back fixed blade B BW40131100010 Broadened back fixed blade B YW40240900000 50 Exter...

Page 25: ...25 60 2 3 5 Assembly Drawing SG 2436EB Note Please refer to 2 3 6 material list about the parts code Picture 2 5 Assembly Drawing SG 2436EB ...

Page 26: ...tating block 2 BH10240900210 15 Front lower case block BH10243604110 16 Back lower case block BH10243604010 17 Feed box rotating block 2 BH10241200110 18 Inner hexagon countersunk head screw GB T70 3 M8x20 12 9 longzine YW61082000100 19 Interlayer 2 BH10002400910 20 Interlayer 1 BH10002400710 21 Bearing 6213 DDU VV YW11621300000 22 Elastic ring for hole use GB T 893 1 127 YW69012700000 23 Washer B...

Page 27: ...0 45 Left bearing holder at top BH10002405110 46 Rear block at top BW30243600710 47 Fixed front blade F1 YW40024000100 Narrow front fixed blade F1 BW40041100010 Broadened front fixed blade F1 YW40240700000 48 Hexagon screw bolt GB T5783 M10x35 12 9 longzine YW60103500200 49 Fixed rear blade B YW40024000300 Narrow back fixed black B BW40131100010 Broadened back fixed black B YW40240900000 50 Extern...

Page 28: ...e Quantity SG 2417EB SG 2427EB SG 2436EB 1 Front top housing block 1 1 1 2 Left top bearing holder 1 1 1 3 Back top housing block 1 1 1 4 Interlayer 1 1 2 3 5 Left bottom bearing holder 1 1 1 6 Front bottom housing block 1 1 1 7 Right bottom bearing holder 1 1 1 8 Air exhaust 1 1 1 9 Interlayer 2 1 2 3 10 Back bottom housing block 1 1 1 11 Locating block 1 1 1 12 Right top bearing holder 1 1 1 ...

Page 29: ...lade Rest Parts List Table 2 5 Blade Rest Parts List No Name Quantity SG 2417EB SG 2427EB SG 2436EB 1 Left bearing block 1 1 1 2 Left bearing sleeve 1 1 1 3 Teeth cutter 2 3 4 4 Staggered blade 1 2 3 5 Right bearing block 1 1 1 6 Spring ring 2 2 2 7 Right bearing block 1 1 1 8 Shaft 1 1 1 9 Key 1 1 1 10 Bearing 2 2 2 ...

Page 30: ...e Please refer to 2 3 12 material list about the parts code Picture 2 8 Transmission Parts 2 3 12 Transmission Parts List Table 2 6 Transmission Parts List No Name Quantity SG 2417EB SG 2427EB SG 2436EB 1 Gear motor 1 1 1 2 Flange 1 1 1 ...

Page 31: ...arts List Table 2 7 Feed Box Sound Insulation Box and Check Plate Parts List No Name Quantity SG 2417E SG 2427E H SG 2436E H 1 Material shutter 1 1 1 2 Feed box 1 1 1 3 Viusal window 1 1 1 2 3 15 Storage Box Note Please refer to 2 3 16 material list about the parts code Picture 2 10 Storage Box 2 3 16 Storage Box Parts List Table 2 8 Storage Box Parts List No Name Quantity SG 2417EB SG 2427EB SG 2...

Page 32: ...e refer to 2 3 4 material list about the parts code Picture 2 11 Main Body 2 3 18 Main Body Parts List Table 2 9 Main Body Parts List No Name Quantity SG 2417EB SG 2427EB SG 2436EB 1 Base 1 1 1 2 Fixed castor 2 2 2 3 Brake castor 2 2 2 ...

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Page 41: ... 5 3 Other Options The well known brand of gear motor is optional Manual collection bin helps to collect and store regrind The 30 secs instant recovery system can easily send the granules in storage box back to the virgin material and regranules proportional regulator by the high pressure air for mixing and reuse so that the sprue will not change its physical properties and color due to oxidation ...

Page 42: ...aution Cutters should be laid level prevent the cutters from self rotating when do installation don t let your hands be near to the cutters to avoid personal injury Notice Do not install the cutters by working together because this could bring personal injury Use a thick wood block to stop the rotating knives from turning Notice The blades are very sharp so use protective gloves to avoid being cut...

Page 43: ...able connection terminals should be tightened securely 5 The machine requires a 3 phase 4 wire power source connect the power lead L1 L2 L3 to the live wires and the earth PE to the ground 6 Power supply requirements Main power voltage 10 Main power frequency 2 Make at least 1 meter clearance around the machine to facilitate repair and maintenance Picture 3 1 Installation Space Table 3 1 Attached ...

Page 44: ...nstall the bearing 2 bearing washer 1 bearing sleeve 7 into the bearing base 3 2 Insert the blade shaft 4 into the bearing sleeve vertically 7 Then sleeve the staggered blade 5 and the teeth blade 6 on the bearing spacing Picture 3 3 Installation of Bearing and Blade Rest 1 3 Install the right bearing base bearing sleeve and bearing washer 4 Put the blade rest 2 into the cutting chamber 1 Let both...

Page 45: ... near to the cutters to avoid personal injury 3 4 Installation of Motor Attention When mounting the gear motor it should use a thick block to lock the rotating blade as to prevent the blade rest shaft from rotating 1 Lock the fixed plate on gear box with the inner hexagon screw M8x20 and then put the cutter shaft over the cutter shaft Align the key slot hole location to cutter shaft and then tight...

Page 46: ...stallation During machine operation don t touch the cutter as to prevent personal injuries 3 5 Installation of Rotating Blade and Fixed Blade Note The blade is very sharp edged please wear the gloves and take great care before installation to avoid injury Installtion steps 1 Put the blade rest of rotating blade on the lower box of cutting chamber and align the hole to the hole on cutting chamber P...

Page 47: ...on the rack mount the teeth cutter corresponding fixed blades on the front and rear block to maintain 1 5 2 0MM distance between the teeth cutters and corresponding fixed blades and then fasten the fixed blade screws use the screw and thread fixing agent LOCTITE243 Picture 3 9 Installation of Rotating Blade and Fixed Blade 3 Caution In order to avoid personal injury and machine damage the lockup s...

Page 48: ...screw M8 Picture 3 10 Installation of Feed Box Feed Throat and Storage Box 1 2 After mounting the upper parts hold up the storage box by hands and gently push in and out along the track of castor fixed plate Picture 3 11 Installation of Feed Box Feed Throat and Storage Box 2 Note Each screw shall be tightened with correct torque ...

Page 49: ... granulator is in right rotating direction Caution Adjust the machine to make its four holders to share the weight and be in a level state 4 1 2 After First Startup for 2 Hours 1 Check whether the lockup screws of the blades are loose 2 Check the position adjusting screws of the motor and check whether the position adjusting screws are tightened 4 1 3 After First Startup for 20 30 Hours Check and ...

Page 50: ...direction is clockwise CAUTION The cutting tools may be damaged and the granulating capability will be reduced if there is a wrong running direction Please disconnect the power and transpose any two wires of the three in the main power 4 3 Opening the Feed Box and the Storage Box Note Prior to opening the feed box and the storage box cut off the main switch and the power supply on the granulator C...

Page 51: ...ise the machine cannot start 1 Check no powder remains on the interface surface or corner 2 Close the feed box forwards 3 Tighten the hexagonal screw to fix the feed box 4 4 2 Closing the Storage Box Note Before closing clean the interface surface Be careful Don t get squeezed and injured 1 Check no powder or leftover material around the cutting chamber and the storage box timely remove them if an...

Page 52: ...TART STOP button and emergency stop button Picture 4 3 Motor Circuit CAUTION If there are ungrinded crew materials in the feed box or cutting chamber the granulator shall NOT be stopped otherwise the crew materials will blockade the rotor and the motor will be overloaded next time you start the machine up ...

Page 53: ...er damaged Safety switch operates Thermal overload relay tripped Connect the power supply Reset the emergency stop button Replace the power supply switch Check the breaker Check the power line Check the power line and then replace the fuse Replace the transformer Check the safety switch Reset the thermal overload relay Upon the main power switch is on push the start button the motor makes abnormal...

Page 54: ... to non balanced forces or unstable barycenter Wear gloves to avoid being cut and be careful of the sharp blades When replacing and maintaining the blades please refer to chapter 5 5 and comply with the installation request of fixed blade and movable blade to assemble it Smear the screw with threading fixative agent it s recommended to use blue LOCTITE 243 to prevent screw from loosening ...

Page 55: ... the sharp blades 1 Remove the fixed blades Caution To avoid self rotation block the rotating blade with a thick wood block 1 Remove the screws 2 Remove the fixed blades 3 Clean the installation surface of the blades Picture 6 2 Remove the Fixed Blades 2 Remove the rotating blades 1 Open the cutting chamber and take out the blade rest 2 Loosen and remove the hexagon socket cap screw 3 Clean the wh...

Page 56: ...ing the blades to see chapter 3 5 6 2 Transmission 6 2 1 Routine Preservation of Reducer After the reducer runs for its first 400 hours the grease shall be replaced The period of grease replacement will be 4000 hours afterwards Sufficient amount of grease shall be maintained in the reducer box and periodic check is needed Timely supplement or replace the grease when it is found the amount of greas...

Page 57: ...achine has worn or damaged if so replaces It immediately 2 Check the safety switch 3 Check the electrical connectors have loosened or not 6 3 3 Monthly Check 1 After the reducer runs for its first 400 hours the grease shall be replaced The period of grease replacement will be 4000 hours afterwards Sufficient amount of grease shall be maintained in the reducer box and periodic check is needed Timel...

Page 58: ... is stopped check if the feed box is empty 2 Clean the outer surface of feed box 3 Close the main power switch 4 Loosen the long hexagonal screw and then open backwards the feed box 5 Clean the inner surface of feed box 6 Loosen the hexagonal screw and remove the storage box 7 Clean the storage box 8 Clean the cutting chamber internally and externally ...

Page 59: ...start stop button Check material check plate strip is perfect or not Check whether emergency stop and safety switch works normally Clean feed box Check whether start stop and power switches are normal 6 5 4 Weekly Check Check all the electrical cables Check if there are loose connections of electrical components Check whether set screws in fixed and rotate blades are under looseness Check if there...

Page 60: ...60 60 Check or replace lubrication for gear motor Check lubrication of bearing Check coupling Evaluation of the machine condition 6 5 7 3 year Checking PC board renewal No fuse breaker renewal ...