Shini SICC-105WS-R3, Manual

Page 1: ...SICC W Series Water cooled Central Water Chiller Date Apr 2013 Version Ver B English...

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Page 3: ...8 2 2 Assembly Drawing 19 2 2 1 Structure Drawing of SICC W Single Unit 19 2 2 2 Structure Drawing of SICC W Double Unit 20 2 3 Electrical Diagram 21 2 3 1 SICC W Single System Bitzer Compressor Part...

Page 4: ...Fault Inquiry Interface 41 4 3 User Setup 41 4 3 1 User s parameter setup 41 4 3 2 Weekly Timing Setup 42 4 3 3 The Operation Setup of the Compressor 42 4 3 4 Time Setup 42 4 3 5 Contrast Setup 43 4 3...

Page 5: ...ng of SICC W Single Unit 19 Picture 2 4 Structure Drawing of SICC W Double Unit 20 Picture 2 5 SICC W Single System Bitzer Compressor Part Winding Start 21 Picture 2 6 SICC W Single System Bitzer Comp...

Page 6: ...ture 4 7 Hourly Curve Window 39 Picture 4 8 History Window 39 Picture 4 9 History Record Interface 40 Picture 4 10 Operation Instruction Interface 40 Picture 4 11 Fault Inquiry Interface 41 Picture 4...

Page 7: ...machine or personal injuries SICC W series water applicable for cooling moulds to reduce products molding cycle also they are available in the cooling of equipments in order to maintain a normal tempe...

Page 8: ...ller makes upgrade of both hardware and software much easier Watchdog technology makes microprocessor able to automatically diagnose and solve the problems 512K memory for programs and 128K off power...

Page 9: ...ny modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine We shall not be liable for any damage caused by unauthorized change of the machine Our...

Page 10: ...10 53 1 3 Technical Specifications 1 3 1 SICC W Dimensions Picture 1 1 SICC W Dimensions One Compressor Picture 1 2 SICC W Dimensions Two Compressors...

Page 11: ...erature 7 cooling water inlet temperature 30 cooling water flow 0 215m 3 h kW 2 The noise level is tested at 1 meter in front of and 1 5 meter above the machine 3 As per application needs stepless com...

Page 12: ...cooling water inlet temperature 30 cooling water flow 0 215m 3 h kW 2 The noise level is tested at 1 meter in front of and 1 5 meter above the machine 3 As per application needs stepless compressor o...

Page 13: ...ooling water inlet temperature 30 cooling water flow 0 215m 3 h kW 2 The noise level is tested at 1 meter in front of and 1 5 meter above the machine 3 As per application needs stepless compressor out...

Page 14: ...temp is at 7 cooling water inlet temp is at 30 and cooling water outlet temp is at 35 2 The noise level is tested at 1 meter in front of and 1 5 meter above the machine 3 As per application needs ste...

Page 15: ...igh Voltage danger Put up this symbol in the shell of the electric cabinet Warning Be careful This symbol stands that take careful hereby Attention No need for regular inspection because all the elect...

Page 16: ...eferring to the Manual prior to machine using 2 Any incidents beyond human reasonable controls which include man made vicious or deliberate damages or abnormal power and machine faults caused by irres...

Page 17: ...transformation between gas and liquid status for absorbing and releasing heat by using of refrigerant to achieve the effectiveness of refrigeration Picture 2 1 Working Principle of SICC W Single Unit...

Page 18: ...formation between gas and liquid status for absorbing and releasing heat by using of refrigerant to achieve the effectiveness of refrigeration Picture 2 2 Working Principle of SICC W Double Unit Serie...

Page 19: ...mes of Parts 1 Compressor 2 PLC control panel 3 Electrical control box 4 Nameplate of the unit 5 Condenser 6 Expansion valve 7 Evaporator 8 Cold water inlet 9 Cold water outlet 10 Cooling water inlet...

Page 20: ...Parts 1 Compressor 2 PLC control panel 3 Nameplate of the unit 4 Expansion valve 5 Electricalcontrolbox 6 Cold water outlet 7 Cold water inlet 8 Cold water outlet 9 Cold water inlet 10 Evaporator 11 C...

Page 21: ...21 53 2 3 Electrical Diagram 2 3 1 SICC W Single System Bitzer Compressor Part Winding Start Picture 2 5 SICC W Single System Bitzer Compressor Part Winding Start...

Page 22: ...22 53 2 3 2 SICC W Single System Bitzer Compressor Star delta Start Picture 2 6 SICC W Single System Bitzer Compressor Star delta Start...

Page 23: ...23 53 2 3 3 SICC W Double System Bitzer Compressor Part Winding Start Picture 2 7 SICC W Double System Bitzer Compressor Part Winding Start...

Page 24: ...24 53 2 3 4 SICC W Double System Bitzer Compressor Star delta Start Picture 2 8 SICC W Double System Bitzer Compressor Star delta Start...

Page 25: ...switches and controllers could be influenced if the exhaust fan is installed too close to the machine 3 1 Installation Notice Items 1 Make sure that the voltage and frequency of the power comply with...

Page 26: ...f quantity of cool and the water drop from the pipelines 13 This series model due to the water cooled in the cooling tank the user must supply the chiller with enough cool water according to the manua...

Page 27: ...structed upward in 1 250 slope angle Derusting before water pipe installation Make it clean and no slag 7 Install anti vibration soft pipe at the water pipe outlet to prevent the unit s vibration from...

Page 28: ...onance and noise 2 Avoid being installed in the place which has lots of rainfall sunshine or any place that has direct heat radiate 3 Ambient temp Range from 0 40 relative humidity RH within 75 with g...

Page 29: ...king concrete floor to be foundation it is necessary to rough the surface After cleaning water the floor and then start installation 3 The concrete base has to be rigid the mixing proportion of concre...

Page 30: ...combine them finally 2 If the large scale machine cannot be decomposed then dig hole in the wall or earth to transport it Path adjustment Adjust with the wall floor to facilitate transporting 2 Accor...

Page 31: ...pply to see if it matches with that of the demand For SICC W series the specification of power is AC 3 400V type We can also manufacture according to client s special demand The ground wire must be co...

Page 32: ...ned refrigeration area It can edit programme according to client s demand and makes the air conditioner system run in its best status Picture 4 1 The General Introduction of Operational 4 1 1 Features...

Page 33: ...20 240 high pixel liquid touch screen which be able to display 16 line 40 array 640 chinese characters or 1280 characters 11 Clear displaying great 3D effect not only displays character but also displ...

Page 34: ...verloading 4 Make sure of reliable grounding for the controller and check regularly to see if it has been fixed fully Wrongly grounding can lead to electric shock accident 5 Abide the principle of sep...

Page 35: ...tering then input the right password to get into 2 Shows upper machine version for example DM23A TY F12M V1 12 lower machine version for example LY506A V1 01 and unit type for example water cooled scr...

Page 36: ...ineffective or effective control back water the displayed temp Is for control temp When the controller set to be for control out water display anti freeze protection when is refrigerating and display...

Page 37: ...ngs 4 2 4 User Setup Interface Press user setup key in the main running interface input the right password to get into user setup interface like the following figure shows press page up or page down k...

Page 38: ...nge in a day Press unit key to check out all the compressor status and the temp Values Press input key to enter into switch amount input inquiry interface and it displays input name and status of ever...

Page 39: ...53 Notice Status may vary according to different model and it is related to the using setup of temperature probe Picture 4 7 Hourly Curve Window Picture 4 8 History Window 4 2 6 History Record Interfa...

Page 40: ...re shows press page up or page down to shift the inquiry item press enter key to get into the selected inquiry item Picture 4 9 History Record Interface 4 2 7 Operation Instruction Interface Press ope...

Page 41: ...gure behind the PCB means rear plate number 2 If there is breakdown fault as the circuit of the system back water temperature probe breaks the unit will stop and auto shift into main running interface...

Page 42: ...ely start time 4 3 2 Weekly Timing Setup Refer to 4 3 8 timing logic chapter 4 3 3 The Operation Setup of the Compressor Items Setup contents Instruction 1 compressor Start Omit 2 compressor Start Omi...

Page 43: ...enever he has the need press add decrease keys to adjust press return key to confir mand exit 4 3 6 Picture Setup Many kinds of available foreground and background combination user can select the pict...

Page 44: ...d compressor when it is for the second rear plate and its after plates to have that protection 3 Other protection 1 Only can start the unit by pressing reset key when it has been stopped emergently du...

Page 45: ...e used to enter into machine and user settings to modify the relevant setups c User set password is usually possessed by final user and can be only used to modify user parameter settings Note All the...

Page 46: ...Remark instruction PCB Oil level protection Stop compressor Remark instruction PCB Oil pressure protection Stop compressor Remark instruction PCB Fault or default phase protection Stop compressor Refe...

Page 47: ...Out circulating pump is overloading Stop out circulating pump PCB The circuit for temp probe of out circulating pump breaks Stop out circulating pump PCB The circuit for temp probe of out circulating...

Page 48: ...f the sediment on the wall Then pass into clean water to flush pipe Finally re fit end caps and bolt 2 Use special piping gun for pipe cleaning 2 Chemical cleaning methods First drain out the water in...

Page 49: ...In order to make sure the chiller is under good working performance the user should clean the condenser and evaporator timely to avoid furring accumulation and affect its heat exchange 6 1 Maintenance...

Page 50: ...tandard Wash clean Any time High pressure within standard Condensor Water drainage Any time Drainage the water in the chiller when it is not in use for a long time Flow rate and temp Of chilling water...

Page 51: ...igerant water temp saturated pressure Refrigerant circulating system Resistance 1time month Measure it with DV500V high resistance meter and should be more than10M Cable s contact 1time month The insu...

Page 52: ...hes Check all wires of the machine Check whether pressure gauges are accurate Check whether compressor temperature is normal Check whether cooling water circulation is normal 6 2 4 Weekly Check Check...

Page 53: ...yearly Check and clean filter and expansion valve Check the whole machine condition Clean condenser 6 2 8 Yearly Checking Check whether the contactor is normal 6 2 9 3 year Checking PC board renewal N...