Installation method when using vertical-direction-installation bracket.
1. Remove M5 Screw of unit installation bracket and intermediate installation
bracket, and remove L metal fittings.
2. Fix the unit to proper place with M4 screws in φ4.2 holes
*Fix the unit to proper place with M4 tapping, or with nuts from the backside.
*Fix with plane washers and spring washers.
*Use two nuts per one bracket.
*Distance between nut hole for installation and the body is narrow, we
recommend you to use bolt nuts with hexagonal holes and fix with a
ball-point-type wrench.
Installation method when using angle-installation brackets
1.
Please fix to the hole of φ5.2 of the bracket with the M5 screw in the place
where it wants to installation bracket and intermediate bracket.
*Fix the body to proper place with M5 tapping, or with nuts from the backside.
*Fix with plane washers and spring washers.
*Screw up tightly to fix the brackets completely.
2. Set up angle, screw up M5 screws tightly.
*If tightening of M5 screws is lose, the installed angle may be changed, and may
make elimination effect lower.
6.3Wiring and Tubing
Connect the provided power/signal cable as shown in the figure below.
*Securely connect the ground wire to the ground. (type a or type b).
*Use the LPS (Limited Power Source) certified with IEC/EN60950-1.
*Securely insert the connector.
*The alarm wire insulation is not pre-stripped, when using the wire, strip away
an appropriate amount of the insulation. The wire diameter is 22 AWG.
*The alarm signal is a maximum of DC20V 0.2A
Status
Power OFF
RUN LED ON
ALARM LED ON
Contact signal
Open
Close
Open
*The optional AC adapter does not come with an alarm wire connected. When
using the AC adapter, verify the connector number, and then securely insert
this wire into the connector in order to use it.
Connect a Φ6 air tube (nylon, soft nylon, or polyurethane) to both sides of the unit.
*There are air connection ports on both sides of the unit. However, if sufficient
air can be supplied from just one side, it is possible to supply air from one
side for this product to work efficiently. In this case, be sure to use a plug for
the Φ6 (or Φ8) air connection port on the unused side.
*The compressed air supplied must be clean, dry air. If an air filter is necessary
for the air supply equipment you are using, use an in-line filter system or
similar item.
*The maximum air pressure that can be supplied to the unit is 0.5MPa.
Because this unit does not include a regulator speed controller or similar
function, an air pressure regulator must be provided by the user.
*As the amount of compressed air consumed varies depending on the unit
length of your model, the air pressure level, the diameter and the length of
piping, use devices that are suitable for the conditions of use.
Piping of measurement of flowing quantity of air
Air flow with L-type (low air consumption type) nozzle
.
*This data is experimental
Length
Air pressure (MPa)
0.1
0.2
0.3
0.4
0.5
350
11
15
17
19
21
600
23
28
32
37
40
850
34
41
48
54
59
1100
43
43
62
71
77
1350
51
62
75
85
96
1600
58
74
87
100
113
1850
80
103
121
138
154
2100
93
117
139
159
175
2350
104
132
153
175
194
2600
113
143
168
191
212
2850
122
157
183
208
229
3100
131
168
195
222
246
Air flow (l/min)
H-type (high speed type) nozzle
*This data is experimental
Length
Air pressure (MPa)
0.1
0.2
0.3
0.4
0.5
350
23
28
31
35
39
600
42
52
59
67
73
850
58
71
83
94
105
1100
68
88
101
117
133
1350
75
98
116
132
149
1600
80
105
125
145
162
1850
138
171
192
225
256
2100
159
191
215
252
283
2350
163
200
235
277
308
2600
174
211
250
295
332
2850
178
218
260
306
349
3100
185
223
268
315
363
Air fllow(l/min)
7. Operating the Product
Setup before Starting Operation
Check the ionizer wiring and air tubing.
Supply air to the unit from the air equipment that is used.
*Use air pressure off 0.5MPa or less.
Supply DC24V power to the unit. The POWER LED and RUN LED on the unit
illuminate and electrostatic elimination starts.
*If the optional power adapter is used, supply AC100-240V, 50/60Hz
Steps when Stopping Operation
Stop supplying of power to the unit.
Stop supplying of air.
Canceling the Alarm
*Because this device utilizes high voltage, if a safety or operating problem is
detected, the high voltage is shut off. At this time the RUN LED turns OFF
and the ALARM LED illuminates. The system is configured so that the
system cannot be restarted unit the alarm has been reset.
*When the ALARM LED is illuminated, refer to “9. Troubleshooting” in this
manual and correct the problem before restarting operation.
Stop supplying of power to the unit.
Remove problems referring “9.Trouble shooting” in this manual.
Start supplying of power to the unit again.
Cancelling operation of CLEANING
Push the CLEANING TIMER RESET button more over 2 seconds while RUN
status. Timer will be reset.
Maintenance
*This device should be installed and used in a location where it will not contact
water, oil, or similar substances. However if water, oil, or another substance
contacts the product, immediately turn OFF the power and wipe away the
substance with a cloth or other item. Use particular caution at the high
voltage sections and surrounding area.
*If the emitter needle and surrounding area become fouled, the electrostatic
elimination effects will be reduced. If the electrostatic elimination effects
diminish, clean the emitter needle and the surrounding area periodically ( in
particular, the emitter needle nozzle.) for preventing drop of elimination effect.
Be sure to turn the power OFF beforehand.
Cleaning the Emitter Needle nozzle
*Be sure to turn the power OFF before cleaning the emitter needle nozzle.
Failure to do so may result in electric shock or malfunction of this unit.
*The emitter needle nozzle is removable. When dust or other substances
become noticeable at the location where the product is used, remove the
emitter needle nozzle and take it to another location for cleaning.
*The tip of the emitter needle is extremely sharp. Use sufficient care when
handling it. The needle tip can cause injury.
*If the emitter needle tip accidentally becomes bent or chipped, or resin part of
discharge needle is damaged during cleaning, replace the emitter needle
nozzle. If the emitter needle nozzle is not replaced, the full product
performance will not be achieved or it may cause some accidents.
1. Verify that the power is turned OFF (disconnected).
2. Verify that the supply of air is stopped.
*To perform cleaning without removing the emitter needle nozzle, proceed to
④
3. Twist the emitter needle nozzle counterclockwise in order to remove it from
the unit.
*It is possible that the O-ring may become stuck to the unit when the emitter
needle nozzle is removed. If this occurs, remove the O-ring, taking care not
to lose or damage it. If the O-ring is not reinstalled after cleaning, it will cause
air leakage, preventing full performance from being achieved.
4. Use cotton swabs or a similar thing moistened with alcohol to wipe away the
fouling from inside the emitter nozzle, the emitter needle area, and other areas
that are dirty.
*If only performing cleaning without removing the emitter needle nozzle, then
cleaning is now finished. Verify that the tip of the emitter needle is not bent or
chipped, and that resin part of discharge needle is damaged.
*Be sure to allow the alcohol to fully evaporate (dry) after cleaning.
*When you clean discharge needles taken off from the body, do not clean
needles soaked in alcohol. If you do so, it may cause residual of alcohol
inside discharge needles and because of its structure, it cannot be easily
dried, so it may lead to damage of the body when you apply high voltage
again.
5. Securely reinstall the emitter needle nozzle by placing it in its original position
and turning it clockwise until it stops.
*When reinstalling the emitter needle nozzle, be sure to verify that the O-ring
is correctly positioned on the nozzle before installing.
5. Verify that the tip of the emitter needle nozzle is not bent or chipped, and that
resin part of discharge needle is damaged, and that the emitter needle unit is
securely installed.
Replacing the Emitter Needle Nozzle
*Because the emitter needle nozzle is consumable part, it eventually becomes
necessary to replace it. In addition, the emitter needle or the emitter needle
nozzle may become bent or chipped during maintenance or due to accidents.
If the tip of the emitter needle becomes worn through use or damaged, it may
become impossible to achieve this product’s full performance. In this case,
replace with a new emitter needle. (Refer to “Optional Parts.”)
1. Verify that the power is turned OFF (disconnected).
2. Verify that the supply of air is stopped.
3. Twist the old emitter needle nozzle counterclockwise in order to remove it from
the unit.
*It is possible that the O-ring may become stuck to the unit when the emitter
needle nozzle is removed. If this occurs, remove the O-ring carefully.
4. Securely install the new emitter needle nozzle by placing it in the position and
turning it clockwise until it stops.
*When installing the new emitter needle nozzle, be sure to verify that the
O-ring is in the designated location on the nozzle before installing.
5. Verify that the tip of the emitter needle is not bent or chipped, and that resin
part of discharge needle is damaged, and that the emitter needle unit is
securely installed.
9. Troubleshooting
*The POWER LED does not illuminate.
→Verify that the wiring and power source are connected correctly.
*The POWER LED illuminates, but the RUN LED does not illuminate.
→Verify that the ground wire is securely connected to the ground.
→Check whether the ALARM LED is illuminated.
*The ALARM LED is illuminated.
→Check whether the emitter needle or surrounding area has become fouled.
→Verify that no grounded objects are in contact with the unit.
→Verify that there is no looseness in the screws at the part that connects the
emitter counter electrode.
→Verify that the unit securely grounded.
→Verify that the emitter needle nozzle is not loose.
→Please confirm if some generation sources of electromagnetic noise are not
around the product.
10. Optional Parts
Low consumption air nozzle (Tungsten)
: OCABX-NDL-LW
Low consumption air nozzle (Silicon)
: OCABX-NDL-LS
Low consumption air nozzle (Glass)
: OCABX-NDL-LG
High speed air nozzle (Tungsten)
: OCABX-NDL-HW
High speed air nozzle (Silicon)
: OCABX-NDL-HS
High speed air nozzle (Glass)
: OCABX-NDL-HG
Intermediate bracket
: OCABX-SUSP-A
AC adapter
: OCAB-DA2
Extension Cable
: OCABX-ENC3M
SHISHIDO ELECTROSTATIC, LTD. http://www.shishido-esd.co.jp/
Overseas Department, Tokyo Branch
Shishido Bldg, 1-3-3 Higashi-Yukigaya, Ota-ku, Tokyo 145-0065
Ken_sakamoto_t2g@shishido-esd.co.jp
Tel +81-3-3727-0162 Fax +81-3-3727-0342
Head Office
9F-918, Marunouchi Bldg, 2-4-1 Marunouchi, Chiyoda-ku Tokyo 100-6309
3:DC24V
6:DC0V
5:GND
1:ALARM
4:ALARM
MAX DC30V 0.2A
Main Circuit
CABX Inside Circuit
CABX Outside Circuit
LOAD
Power/Signal cable
White
Not use
Red
Yellow
Green
Black
150mA
INPUT :2 4V DC
AIR PRESSURE:0.0 1-0 .5M Pa(Cle an and Dry Air Only)
