Shop fox SHOP FOX W1680 Owner'S Manual Download

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Model W1680 (For Machines Mfd. Since 06/22)

WEARING.PROPER.APPAREL..

Do not wear

clothing, apparel, or jewelry that can become

entangled in moving parts. Always tie back

or cover long hair. Wear non-slip footwear to

avoid accidental slips, which could cause loss

of workpiece control.

HAZARDOUS.DUST..

Dust created while using

machinery may cause cancer, birth defects,

or long-term respiratory damage. Be aware of

dust hazards associated with each workpiece

material, and always wear a NIOSH-approved

respirator to reduce your risk.

HEARING.PROTECTION..

Always wear hearing

protection when operating or observing

loud machinery. Extended exposure to this

noise without hearing protection can cause

permanent hearing loss.

REMOVE.ADJUSTING.TOOLS..

Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys,

wrenches, or any other tools on machine.

Always verify removal before starting!

INTENDED.USAGE..

Only use machine for its

intended purpose—never make modifications

without prior approval from Woodstock

International. Modifying machine or using

it differently than intended will void the

warranty and may result in malfunction or

mechanical failure that leads to serious

personal injury or death!

AWKWARD.POSITIONS..

Keep proper footing and

balance at all times when operating machine.

Do not overreach! Avoid awkward hand

positions that make workpiece control difficult

or increase the risk of accidental injury.

CHILDREN.&.BYSTANDERS..

Keep children and

bystanders at a safe distance from the work

area. Stop using machine if they become a

distraction.

GUARDS.&.COVERS..

Guards and covers reduce

accidental contact with moving parts or flying

debris—make sure they are properly installed,

undamaged, and working correctly.

FORCING.MACHINERY..

Do not force machine. It

will do the job safer and better at the rate for

which it was designed.

NEVER.STAND.ON.MACHINE..

Serious injury may

occur if machine is tipped or if the cutting

tool is unintentionally contacted.

STABLE.MACHINE..

Unexpected movement during

operation greatly increases risk of injury or

loss of control. Before starting, verify machine

is stable and mobile base (if used) is locked.

USE.RECOMMENDED.ACCESSORIES..

Consult

this owner’s manual or the manufacturer for

recommended accessories. Using improper

accessories will increase risk of serious injury.

UNATTENDED.OPERATION..

To reduce the risk

of accidental injury, turn machine

OFF

and

ensure all moving parts completely stop

before walking away. Never leave machine

running while unattended.

MAINTAIN.WITH.CARE..

Follow all maintenance

instructions and lubrication schedules to

keep machine in good working condition. A

machine that is improperly maintained could

malfunction, leading to serious personal injury

or death.

CHECK.DAMAGED.PARTS..

Regularly inspect

machine for any condition that may affect

safe operation. Immediately repair or replace

damaged or mis-adjusted parts before

operating machine.

MAINTAIN.POWER.CORDS..

When disconnecting

cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the

cord may damage the wires inside, resulting

in a short. Do not handle cord/plug with wet

hands. Avoid cord damage by keeping it away

from heated surfaces, high traffic areas, harsh

chemicals, and wet/damp locations.

EXPERIENCING.DIFFICULTIES..

If at any time

you experience difficulties performing the

intended operation, stop using the machine!

Contact Technical Support at (360) 734-3482.

Summary of Contents for SHOP FOX W1680

Page 1: ...ODELS MANUFACTURED SINCE 06 22 Phone 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT 2000 BY WOODSTOCK INTERNATIONAL INC REVISED SEPTEMBER 2022 CS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ... Cleaning Machine 16 Machine Placement 17 Anchoring to Floor 18 Assembly 20 Test Run 24 OPERATIONS 25 General 25 Installing Removing Arbor 26 Installing Removing Drill Bit 28 Adjusting Table 29 Changing Spindle Speed 30 Calculating Spindle Speed for Drilling 32 Adjusting Depth Stop 33 ACCESSORIES 34 Drill Press Accessories 34 MAINTENANCE 35 General 35 Cleaning Protecting 35 Inspecting Replacing Be...

Page 4: ... problems and pro cess warranty claims If you need the latest edition you can download it from http www woodstockint com manuals If you have comments about this manual please contact us at Woodstock International Inc Attn Technical Documentation Manager P O Box 2309 Bellingham WA 98227 Email manuals woodstockint com No list of safety guidelines can be complete Every shop environment is different A...

Page 5: ...eight 21 x 56 x 11 in Electrical Power Requirement 110V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 10A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 8 1 2 ft Power Cord Gauge 16 AWG Plug Included Yes Included Plug Type 5 15 Switch Type Toggle Safety Switch w Removable Key Motors Main Horsepower 1 HP Phase Single Phase Amps 10A S...

Page 6: ...Quill Diameter 2 040 in Table Information Max Table Tilt Left Right 90 deg Table Swing 360 deg Table Swivel Around Center 360 deg Table Swivel Around Column 360 deg Max Movement of Work Table 21 1 2 in Table Diameter 14 in Table Thickness 1 1 2 in Vertical Table Travel Crank Handle Operation Number of T Slots 6 T Slot Size 1 2 in T Slot Centers 6 in Floor To Table Height 24 45 1 2 in Construction ...

Page 7: ...r Chuck Guard Base Control Panel Table Belt Cover Column Table Rotation Lock Lever Spindle Handle 1 of 3 Belt Tension Controls Table Height Crank Drill Chuck For Your Own Safety Read Instruction Manual Before Operating Drill Press a Wear eye protection b Do not wear gloves necktie or loose clothing c Clamp workpiece or brace against column to prevent rotation d Use recommended speed for drill acce...

Page 8: ...n operating this machine To reduce your risk of serious injury or damage to the machine read this entire manual BEFORE using machine A Light ON OFF Switch Turns light ON and OFF B ON OFF Switch w Disabling Key Turns motor ON when moved up turns motor OFF when moved down Removal of yellow key disables switch so motor cannot start Figure 1 Control panel A B C Spindle Return Spring Automatically retu...

Page 9: ...n to tension and release V belts L Table Rotation Lock Lever Locks table rotation M Support Bracket Lock Lever Locks table height and rotation in position in relation to column N Table Height Crank Raises lowers table on column Figure 4 Power transmission components H I J K H Spindle Pulley Transfers power from idler pulley to spindle I Idler Pulley Transfers power from motor to spindle J Motor Pu...

Page 10: ...s or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this risk only allow an electrician or qualified service personnel to do electrical installation or repair work and always disconnect power before accessing or exposing electrical equipment DISCONNECT POWE...

Page 11: ...uce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur...

Page 12: ...anders Follow recommended speeds and feeds for each size type of bit cutting tool and workpiece material WORKPIECE PREPARATION To avoid loss of workpiece control DO NOT drill material with an uneven surface on the table unless a suitable support is used To avoid impact injuries make sure workpiece is free of nails or foreign objects in area to be drilled WORKPIECE CONTROL An unsecured workpiece ma...

Page 13: ...ents Circuit Type 110V 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations Full L...

Page 14: ...ew one Grounding Pin Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 110V Figure 6 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle Instead have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine Extension Cords We do not recommend using an extension cord with this mac...

Page 15: ...Needed Acetone or Lacquer Thinner As Needed Block of Wood 1 Wrench or Socket 16mm 1 Hex Wrench 3mm 1 Assistant for Lifting 1 Phillips Head Screwdriver 2 1 Plumb Bob 1 Ruler 12 1 Light Bulb 60W 1 Items Needed for Setup The following items are needed but not included to set up your machine USE helpers or power lifting equipment to lift this machine Otherwise serious personal injury may occur Wear sa...

Page 16: ...S ARE 1MM APART 5mm 10mm 20mm 15mm 25mm 40mm 30mm 35mm 45mm 50mm 60mm 55mm 70mm 65mm 75mm W A S H ER DIAM E T E R 5 8 W A S H ER DIAM E T E R 9 16 1 2 W A S H ER DIA M E T E R W A S H ER DIA M E T E R 12mm W A S H E R DIA M E T E R 10mm 7 16 W A S H ER DIA M E T E R W A S H E R DIA M E T E R 8mm 3 8 W A S H E R DIA M E T E R 5 16 W A S H E R DIA M E T E R 1 4 W A S H E R DIA M E T E R 10 W A S H E...

Page 17: ...ches 4 5mm 1 Ea N Combo Wrench 7 x 24mm 1 Hardware Not Shown Qty Hex Bolts M12 1 75 x 30 4 Flat Washers 12mm 4 Inventory Figure 7 Box contents The following is a list of items shipped with your machine Before beginning setup lay these items out and inventory them Note If you cannot find an item on this list carefully check around inside the machine and packaging materials Often these items get los...

Page 18: ...rfaces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag Do not use a metal scraper or you may scratch your machine 5 Repeat cleaning steps as necessary until all of the compound is re...

Page 19: ...ocation Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemicals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temper...

Page 20: ...g or if it is permanently connected hardwired to the power supply local codes may require that it be anchored to the floor If not required by any local codes fastening the machine to the floor is an optional step If you choose not to do this with your machine we recommend placing it on machine mounts as these provide an easy method for leveling and they have vibration absorbing pads Anchoring to C...

Page 21: ...Important DO NOT install the drill chuck and arbor assembly into the spindle until AFTER the test run To join drill chuck and arbor do these steps 1 Use acetone or lacquer thinner to clean drill chuck and arbor mating surfaces especially the bore 2 Retract chuck jaws completely into chuck 3 Insert small end of arbor into chuck 4 Hold assembly by the arbor and tap chuck onto a block of wood with me...

Page 22: ...ventative applied at the factory if applicable Be sure to complete all steps in the assembly procedure prior to performing the Test Run or connecting the machine to power To assemble machine do these steps 1 Place column on base and line up mounting holes then secure with 4 M12 1 75 x 30 hex bolts and 12mm flat washers see Figure 11 Column Base x 4 2 Align set screw in crank handle with flat of pi...

Page 23: ... 7 Allow table support bracket and rack to slide down until bottom of rack bevel slips into tapered shoulder on column support see Figure 15 Bottom of Rack Column Support Figure 15 Bottom of rack inside tapered shoulder of column support Table Support Bracket 8 Secure table support bracket on column with support bracket lock lever see Figure 16 9 Insert table shaft into table support bracket then ...

Page 24: ...ack fits inside bevel and rack rotates freely when you rotate table support bracket around column 12 Carefully tighten set screw on rack ring Figure 17 Column ring bevel positioning Rack Ring Bevel Use caution when tightening set screw Over tightening will damage column components 13 With lifting assistant position headstock pocket over column see Figure 18 and allow headstock to slide down until ...

Page 25: ... 1 of 3 Figure 21 Installing spindle handles and location of light bulb socket Light Bulb Socket Only use bulbs with safety coating that are shatter resistant otherwise impact with bulb may cause it to shatter Shattered glass is sharp and bare electrical filaments could shock you 19 Place chuck guard assembly over bottom flange of pre installed depth stop bracket then tighten Phillips head screw a...

Page 26: ...he machine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE section of this manual can help To test run machine do these steps 1 Clear all setup tools away from machine 2 Connect machine to power supply 3 Turn machine ON verify motor operation then turn machine OFF Motor should run smoothly and without unusual noises 4 Remove ...

Page 27: ... of serious injury or damage to the machine read this entire manual BEFORE using machine To complete a typical operation the operator does the following 1 Examines workpiece to make sure it is suitable for drilling 2 Puts on required safety glasses and face shield 3 Firmly secures workpiece to table using a vise or T slot clamps 4 Installs correct cutting tool for operation 5 Adjusts table to corr...

Page 28: ...1 DISCONNECT MACHINE FROM POWER 2 Join chuck and arbor refer to Joining Drill Chuck Arbor on Page 19 3 Rotate chuck on arbor until chuck jaws retract into drill chuck body 4 Use acetone or lacquer thinner to clean mating surfaces of arbor and spindle socket 5 Slide arbor into spindle socket see Figure 24 while slowly rotating chuck Tang of arbor is seated in rectangular pocket of spindle when chuc...

Page 29: ...until drift key slot is exposed in side of quill see Figure 25 3 Rotate spindle until inner drift key slot is aligned with outer slot see Figure 25 You will see through spindle when slots are properly aligned 4 Move table up until it is 1 4 below bottom of chuck and place towel or cloth under chuck 5 Insert drift key into drift key slot see Figure 26 and allow quill to rise trapping drift key 6 Ta...

Page 30: ...CT MACHINE FROM POWER 2 Open drill chuck wide enough to accept shank of bit 3 Insert drill bit as far as possible into chuck WITHOUT allowing chuck jaws to touch fluted portion of bit then hand tighten chuck Note Make sure small bits are not trapped between edges of two jaws if they are reinstall drill bit or it will not be secure enough to use for drilling 1 DISCONNECT MACHINE FROM POWER 2 Use ch...

Page 31: ...ight controls Table Height Table Tilt 1 Turn 0 nut shown in Figure 29 clockwise until you can remove 0 pin and nut 2 Loosen table tilt hex bolt see Figure 29 3 Use scale on side of table support bracket to tilt table to desired angle see Figure 29 then tighten table tilt hex bolt to secure NOTE To index table back to 0 position tilt table to 0 tap 0 pin back into casting and snug 0 nut Support Bra...

Page 32: ...d find it on the speed chart above Move the V belts to the indicated locations on the chart The belt setting in the example above shows the spindle belt in the 1 position and the motor belt in the 7 position which will produce a speed of 1650 RPM Use care when changing V belts as they could pinch your fingers They may also be hot after extended use so wait to change speeds if drill has been in use...

Page 33: ...ively worn or damaged replace it Figure 32 Adjusting belts to desired speed Spindle Pulley Idler Pulley Motor Pulley Spindle Belt Motor Belt 6 Rotate belt tension lever until V belts have 1 4 of deflection when pressure is applied at midpoint of belt between pulleys see Figure 33 7 Tighten belt tension lock knobs 8 Close belt cover Pulley Deflection Pulley 1 4 Figure 33 Checking belt tension ...

Page 34: ...Plastic Brass Aluminum Mild Steel 3 8 1 2 1200 1000 5 8 1 800 600 Calculating Spindle Speed for Drilling The chart shown in Figure 34 is intended as a guide only Always follow the manufacturer s speed recommendations if provided with your drill bits cutters or hole saws Exceeding the recommended speeds may be dangerous to the operator or cause damage to the tooling The speeds shown here are intend...

Page 35: ... spindle handles to lower drill bit to desired depth 4 Turn depth collar all the way clockwise see Figure 36 then tighten depth collar lock knob to keep spindle in lowered position 5 Thread depth nut down against indicator bracket 6 Adjust jam nut down against depth nut to secure position 7 Loosen depth collar lock knob to release spindle 8 Drill hole in scrap stock to check adjustment before dril...

Page 36: ...xed jaw V grooves for holding round stock and dovetailed ways where applicable D2933 4 Angle Vise 33 4 Capacity D2730 3 Cross Sliding Vise 23 4 Capacity D2731 4 Cross Sliding Vise 33 4 Capacity The D2056 Shop Fox Tool Table is great for bench top tools like chop saws drill presses planers scroll saws and bandsaws Support cross braces on top provide incredible strength and capacity Flared legs and ...

Page 37: ...and maintain proper machine operation shut down the machine immediately if you ever observe any of the items below and fix the problem before continuing operations Loose mounting bolts Worn or damaged wires Any other unsafe condition Monthly Check V belt tension damage or wear Every 90 Days Lubricate quill and column racks General MAKE SURE that your machine is unplugged during all maintenance pro...

Page 38: ...DISCONNECT MACHINE FROM POWER BEFORE PERFORMING LUBRICATION Quill Column Surfaces Lubrication Type ISO 68 Way Oil Lubrication Amount Thin Coat Lubrication Frequency 8 Hrs of Operation Move the spindle all the way down to access the smooth surfaces of the quill see Figure 38 Adjust table height as necessary to access entire length of column see Figure 39 Clean both with mineral spirits and shop rag...

Page 39: ...l access to the quill rack see Figure 40 then clean teeth with mineral spirits shop rags and a brush Figure 40 Example of quill rack exposed Quill Rack Next clean the column rack teeth see Figure 41 using the same method When racks are try use a clean brush to apply a thin coat of grease to the rack teeth then fully raise lower the quill and table to distribute the grease Figure 41 Location of col...

Page 40: ...ll press comes fitted with a depth stop to use when drilling multiple holes at the same depth The scale on this depth stop can be calibrated if it ever becomes incorrect Depth Stop Calibration Figure 42 Depth stop calibration Calibration Nut Lower Jam Nut Depth Stop Indicator Bracket Tools Needed Qty Open End Wrench 13 18mm 1 Ea To calibrate depth stop do these steps 2 Loosen lower jam nut and cal...

Page 41: ...ed Shaft Return Spring The feed shaft return spring is adjusted at the factory however during the life of the drill press you may want to adjust the feed shaft return spring to a stronger return pressure Tools Needed Qty Safety Glasses 1 Pr Shop Rags As Needed Heavy Leather Gloves 1 Pr Open End Wrenches 18mm 2 Figure 43 Location of spring lock cover Spring Lock Cover If return spring should come l...

Page 42: ...st the quill shaft screw you should understand its function and know how to adjust it should you ever need to remove the quill for cleaning This screw prevents the quill from rotating dur ing operations and if adjusted incorrectly the quill may have lash or bind 3 Loosen jam nut shown in Figure 46 4 Turn quill shaft screw clockwise or counterclockwise to establish free unbinding travel while movin...

Page 43: ... cutting fluid if possible 7 Clean motor let cool and reduce workload 8 Move machine closer to power supply use shorter extension cord 9 Adjust centrifugal switch clean contact points Replace either if at fault 10 Replace motor Machine has vibration or noisy operation 1 Motor or component loose 2 V belt s worn loose pulleys misaligned or belt slapping cover 3 Pulley loose 4 Motor mount loose broke...

Page 44: ...hips debris Lubricate rack and pinion Page 37 Bad surface finish 1 Spindle speed feed rate too fast 2 Dull or incorrect cutting tool bit 3 Workpiece not secure 4 Spindle extended too far down during or at beginning of operation 1 Reduce spindle speed Page 30 reduce feed rate 2 Sharpen cutting tool or select one that better suits the operation 3 Properly clamp workpiece on table or in vise 4 Fully ...

Page 45: ... but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors CIRCUIT REQUIREMENTS You MUST follow the requirements at the beg...

Page 46: ...stock KEDU HY18 ON OFF Switch 3 6 2 5 1 4 Light ON OFF Switch 110V Motor CD60 250V 300uF Start Capacitor Ground 3 1 4 2 Light Bulb 60W XL601 101 CNXLE T125 Ground Ground Light Socket Figure 47 Control panel wiring STOP Read Page 43 Before Wiring Wiring Diagram Figure 48 Motor junction box wiring ...

Page 47: ...74 96 9 53 75 10 54 76 98 11 55 77 99 12 56 78 13 57 79 14 58 80 15 59 81 16 38 60 82 17 39 61 83 18 40 62 84 19 41 63 85 20 42 64 86 21 43 65 87 22 44 66 88 56A 27 94A 28 29 30 31 97 32 33 34 100 35 101 36 102 37 103 46 30 56 58 2 58 3 58A 58C 58 1 58B 111 111 2 111 3 111 1 111 5 111 4 111 1 111 2 23A 1V2 23A 3 114 23A 4 23A 2 69 68 115 14 1 23A 3 120 ...

Page 48: ...STOP POINTER 69 X1680069 PHLP HD SCR M6 1 X 10 23A 3 X1680023A 3 HEX NUT M12 1 5 THIN 70 X1680070 SET SCREW M6 1 X 10 23A 4 X1680023A 4 DEPTH STOP ROD 71 X1680071 FLAT WASHER 5MM 24 X1680024 ROLL PIN 5 X 40 72 X1680072 KNOB 25 X1680025 HANDLE BODY 73 X1680073 PULLEY COVER 26 X1680026 HANDLE 74 X1680074 V BELT 27 X1680027 KNOB 75 X1680075 PULLEY NUT 28 X1680028 ROLL PIN 5 X 40 76 X1680076 SPINDLE P...

Page 49: ...1680111 3 TAP SCREW M2 2 X 4 5 102 X1680102 HEX WRENCH 5MM 111 4 X1680111 4 HEX BOLT M5 8 X 12 103 X1680103 DRIFT KEY 111 5 X1680111 5 WING NUT M5 8 111 X1680111 CHUCK GUARD ASSEMBLY 114 X1680114 HEX NUT M8 1 25 111 1 X1680111 1 PHLP HD SCR M4 7 X 30 115 X1680115 CAP SCREW M8 1 25 X 20 111 2 X1680111 2 HEX NUT M4 7 120 X1680120 WRENCH 7 X 24MM COMBO ...

Page 50: ...ation 7 Clamp workpiece to table to prevent rotation 8 Avoid putting hands where they could slip into rotating bits 9 Always remove chuck keys and other tools before starting 10 Use correct speeds for drill accessories and workpiece material 11 Do not expose to rain or use in wet locations 12 Prevent unauthorized use by children or untrained users ACCIDENTAL INJURY HAZARD Disconnect power supply b...

Page 51: ...he product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies with the provisions of any law acts or electrical codes We do not reimburse for third party repa...

Page 52: ...rries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products WHOLESALE ONLY Phone 360 734 3482 Fax 360 671 3053 Toll Free Fax 800 647 8801 P O Box 2309 Bellingham WA 98227 woodstockint com ...

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