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Model W1796/W1797 2-Gun Spray Set

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Safety Instructions for Pneumatic Tools

1.   KEEP ALL SAFETY DEVICES IN 

PLACE 

and in working order.

2.   REMOVE ADJUSTING KEYS AND 

WRENCHES. 

Form habit of checking 

to see that keys and adjusting 
wrenches are removed from tool 
before operation.

3.   KEEP WORK AREA CLEAN. 

Cluttered 

areas and benches invite accidents.

4.   DO NOT USE IN DANGEROUS 

ENVIRONMENT. 

Do not use 

pneumatic tools in damp or wet 
locations, or where any flammable 
or noxious fumes may exist. Keep 
work area well lighted.

5.  KEEP CHILDREN AND VISITORS 

AWAY. 

All children and visitors 

should be kept at a safe distance 
from work area.

6.   MAKE WORKSHOP CHILD PROOF 

by 

locking your shop and shutting off 
air valves.

7.   DO NOT FORCE TOOL. 

It will do 

the job better and safer at the rate 
for which it was designed.

8.   USE THE RIGHT TOOL. 

Do not 

force tool or attachment to do a 
job for which it was not designed.

9.  DO NOT USE UNDER THE 

INFLUENCE OF DRUGS OR 
ALCOHOL.

SAFETY

For Your Own Safety Read Instruction Manual 

Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous 
conditions. This manual uses a series of symbols and signal words which are intended 
to convey the level of importance of the safety messages. The progression of 
symbols is described below. Remember that safety messages by themselves do not 
eliminate danger and are not a substitute for proper accident prevention measures.

Indicates an imminently hazardous situation which, if 
not avoided, WILL result in death or serious injury.

NOTICE

Indicates  a  potentially  hazardous  situation  which,  if 
not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if 
not avoided, MAY result in minor or moderate injury. 
It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful 
information about proper operation of the 
equipment.

Summary of Contents for SHOP FOX W1796

Page 1: ... COPYRIGHT JUNE 2007 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC 9614TR PRINTED IN CHINA MODEL W1796 W1797 2 GUN SPRAY SET OWNER S MANUAL W1796 W1797 ...

Page 2: ... ...

Page 3: ... a job for which it was not designed 9 DO NOT USE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The p...

Page 4: ...ssories 16 REDUCE THE RISK OF UNINTENTIONAL FIRING Do not carry tool with hand on trigger and always disconnect from air when not in use 17 DISCONNECT TOOLS before servicing changing accessories or moving to another location 18 DO NOT OVERREACH Keep proper footing balance at all times 19 USE THE RECOMMENDED ACCESSORIES Consult owner s manual for recommended accessories The use of improper accessor...

Page 5: ...ns for Spray Guns 8 PROTECTIVE CLOTHING Protect exposed skin from overspray by wearing a protective suit or other approved garment 9 UNSAFE USE DO NOT point or shoot spray gun directly at yourself or another person or animals Do not attempt to use the spray gun for any other use than it was intended 10 STORAGE Thoroughly clean and dry spray gun before storage Store in an approved cabinet 11 SOLVEN...

Page 6: ...nc is commit ted to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintenance and service of this product We stand behind our tools In the event that questions arise about your tool please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowl edgeable staff will help ...

Page 7: ... 8 51 PSI 1 5 3 5 BAR 21 50 PSI 2 0 3 5 BAR 28 8 51 PSI FLUID PRESSURE 10 PSI 10 PSI 10 PSI 10 PSI CUP MATERIAL ALUMINUM ALUMINUM PLASTIC PLASTIC MAX PATTERN WIDTH 190mm 230mm 190mm 230mm BODY MATERIAL POLISHED METAL POLISHED METAL POLISHED METAL POLISHED METAL MATERIAL VISCOSITY LOW TO MEDIUM MEDIUM TO HIGH LOW TO MEDIUM MEDIUM TO HIGH WATER BASED MATERIAL COMPATIBLE YES YES YES YES Phone 360 734...

Page 8: ...heck the mounting location on the tool or examine the packaging materials carefully Occasionally we pre install certain components for safer shipping W1796 Inventory Figure 1 Qty A Large Spray Gun 1 B Cup 600ml 1 C Small Spray Gun 1 D Cup 100ml 1 E Cleaning Brushes 2 F Service Wrenches 2 G Filters 4 H Regulators 2 I Baffle Wrenches 2 W1797 Inventory Figure 2 Qty A Large Spray Gun 1 B Cup 600ml 1 C...

Page 9: ...ttern to a wide fan 3 Air Flow Control Controls the fluid pressure inside the spray gun 4 Atomizing Cap Controls the spray pattern from vertical to horizontal 5 Trigger Two stage trigger Stage one only releases compressed air for blowing off the work piece Stage two sprays material 6 Material Cup Holds the paint to be sprayed 7 Regulator Gauge Regulates inlet air pressure to the spray gun It can b...

Page 10: ...al manufacturer s recommendations not to exceed 51 PSI 4 Adjust the atomizing cap to vertical or horizontal See Atomizing Cap and Fan Adjustments on Page 10 for further explanation 5 Fill the cup with material 6 Trial and error are necessary to achieve the results you want along with a fair amount of practice Test your material flow and spray pattern on a piece of cardboard or some scrap of materi...

Page 11: ... distribute the material unevenly possibly creating sags and dry spots 10 Begin spraying 2 3 inches before the work and continue to the end of the work Continue the motion for a few inches past the work until you are ready for the return stroke 11 Maintain an even speed when spraying 12 Overlap each stroke by 50 This will ensure even coverage as shown in Figure 6 Overlapping less than 50 as shown ...

Page 12: ...clogged atomizing holes on the atomizing cap horns see Cleaning on Page 11 Rotating the pattern adjustment control in Figure 8 will give you a range between the two patterns in Figure 9 Figure 9 Fan adjustment Atomizing Cap and Fan Adjustments Figure 7 Set up for vertical stroke direc tion with horizontal fan pattern Figure 8 Set up for horizontal spray stroke with vertical fan pattern Pattern Str...

Page 13: ...0 6 Rinse these parts thoroughly in solvent then dry with compressed air or let air dry Note If the small holes in the atomizing cap become blocked soak in clean solvent If the blockage still exists clear the blockage with a small needle taking great care not to enlarge or damage the hole Damage to the hole will create a disrupted spray pattern 7 Use the cleaning brush with solvent to clean the in...

Page 14: ...ray gun lube after cleaning A Atomizing Cap Threads B Air Valve Packing C Trigger Pin D Air Flow Control Valve E Pattern Control F Fluid Control Knob After each cleaning apply a thin film of petroleum jelly to the needle spring before reassembling Figure 11 Lubrication points A B C D E F ...

Page 15: ... 1 Left or right side horn holes are plugged 2 Build up on left or right side of fluid tip 3 Build up of material inside atomizing cap 1 Clear holes 2 Clean 3 Clean Heavy deposit of material in center 1 The material flow exceeds the atomizing cap capacity 2 Inlet air pressure is too low 3 Material is too thick 1 Lower fluid flow 2 Increase inlet air pressure 3 Thin material Narrow center pat tern ...

Page 16: ...tilt Material leaks from gun 1 Fluid tip loose 2 Dry or damaged seals 3 Excessive pressure 1 Tighten 2 Replace seals 3 Reduce pressure Thick dimpled fin ish aka Orange Peel 1 Holding gun too close to sur face 2 Inlet air pressure too low 3 Material not properly mixed 4 Surface is dirty or oily 1 Spray at recommended dis tance 2 Check inlet air pressure 3 Follow manufacturer s instructions 4 More s...

Page 17: ...Model W1796 W1797 2 Gun Spray Set 15 W1796 PARTS BREAKDOWN ...

Page 18: ...6070 COMPRESSION SPRING 23 X1796023 COMPRESSION SPRING 71 X1796071 TRIGGER LEVER II 24 X1796024 TRIGGER LEVER II 72 X1796072 TRIGGER LEVER I 25 X1796025 TRIGGER LEVER I 73 X1796073 TRIGGER 26 X1796026 TRIGGER 74 XPEC02M E CLIP 4MM 27 XPEC02M E CLIP 4MM 75 X1796075 TRIGGER WASHER 28 X1796028 CONTAINER COVER 76 X1796076 BREATHER PLUG 29 X1796029 CONTAINER 100ML 77 X1796077 CONTAINER COVER 30 X179603...

Page 19: ...Model W1796 W1797 2 Gun Spray Set 17 W1797 PARTS BREAKDOWN ...

Page 20: ...796022 SEALING WASHER 69 X1796069 SEALING WASHER 23 X1796023 COMPRESSION SPRING 70 X1796070 COMPRESSION SPRING 24 X1796024 TRIGGER LEVER II 71 X1796071 TRIGGER LEVER II 25 X1796025 TRIGGER LEVER I 72 X1796072 TRIGGER LEVER I 26 X1796026 TRIGGER 73 X1796073 TRIGGER 27 XPEC02M E CLIP 4MM 74 XPEC02M E CLIP 4MM 28 X1797028 CONTAINER COVER 75 X1796075 TRIGGER WASHER 29 X1797029 CONTAINER 100ML 76 X1796...

Page 21: ......

Page 22: ...nternational Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies...

Page 23: ... to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is your annual household income _____ 20 000 29 000 ____ 30 000 39 000 ____ 40 000 49 000 _____ 50 000 59 000 ____ 60 000 69 000 ____ 70 000 8 Which of the following magazines do you subscribe to 9 Comments _________________________________________________________________...

Page 24: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here FOLD ALONG DOTTED LINE ...

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