Shop fox W1843, Owner'S Manual

Page 1: ...ER Phone 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT MAY 2017 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM W...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...nsion Cords 11 SETUP 12 Unpacking 12 Items Needed for Setup 12 Hardware Recognition Chart 13 Inventory 14 Machine Placement 15 Cleaning Machine 15 Bench Mounting 16 Assembly 17 Test Run 21 OPERATIONS...

Page 4: ...pirator 3 Only plug power cord into a grounded outlet 4 Only use this machine to collect wood dust chips never use to collect glass metal liquids asbestos silica animal parts biohazards burning materi...

Page 5: ...rical Power Requirement 110V Single Phase 60 Hz Full Load Current Rating 14A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 5 ft Power Cord Gauge 16 AWG P...

Page 6: ...o Spindle Speed 1725 RPM Total Arbor Length 1 in x 8 in Shaft Height 7 1 2 in Wheel Info Max Buffing Wheel Diameter 10 in Max Buffing Wheel Width 3 4 in Buffing Wheel Bore Size 5 8 in Platen Info Plat...

Page 7: ...tion Belt Quick Release Lever Tracking Adjustment Knob Sanding Platen Drive Wheel Adjustable Tool Rest Tilting Sanding Arm Push Pull ON OFF Button For Your Own Safety Read Instruction Manual Before Op...

Page 8: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Page 9: ...e accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 10: ...when sanding small workpieces and keep hands and fingers at least 2 away from sanding surface WORKPIECE INSPECTION Nails staples knots or other imperfections in workpiece can be dislodged and thrown f...

Page 11: ...wheel and thrown at the operator WORKPIECE FEED Allow the wheel to reach full speed then slowly ease the workpiece into the buffing wheel holding it in front of and slightly below the wheel center DO...

Page 12: ...nts Circuit Type 110V 120V 60 Hz Single Phase Circuit Size 20 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated o...

Page 13: ...one Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 110V Figure 2 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle Ins...

Page 14: ...e transportation If you notice the machine has been damaged during shipping please contact your authorized Shop Fox dealer immediately The following items are needed but not included to set up your ma...

Page 15: ...ARE 1MM APART 5mm 10mm 20mm 15mm 25mm 40mm 30mm 35mm 45mm 50mm 60mm 55mm 70mm 65mm 75mm W A S H ER DIAM E T E R 5 8 W A S H ER DIAM E T E R 9 16 1 2 W A S H ER DIA M E T E R W A S H ER DIA M E T E R...

Page 16: ...ive Wheel 10 1 O Tool Rest Support Assembly 1 P Tool Rest 1 Inventory Figure 3 Machine inventory A B H O P I J K L M N C D E F G The following is a list of items shipped with your machine Before begin...

Page 17: ...a thorough job cleaning your machine The time you spend doing this now will give you a better appreciation for the proper care of your machine s unpainted surfaces There are many ways to remove this...

Page 18: ...p Another option is a Direct Mount see example where the machine is secured directly to the workbench with lag screws and washers The base of this machine has mounting holes that allow it to be fasten...

Page 19: ...the pivot arm mounting bracket and the pivot arm bracket then slide the pivot arm bracket onto the pivot arm mounting bracket as shown in Figures 8 9 Note The pivot arm bracket bushing is shipped with...

Page 20: ...re loose This will allow the mounting bracket to lay flat on the mounting surface 8 Tighten the four set screws in the pivot arm bracket assembly see Figures 8 9 on Page 17 just until you feel resista...

Page 21: ...bs and flat washers from the sanding arm assembly insert the shaft into the pivot arm tube until the lock collar rests on top of the tube as shown in Figure 13 then re install the knobs and flat washe...

Page 22: ...nd flat washer removed in Step 16 as shown in Figure 16 Note There are several holes provided for attaching the tool rest assembly so that you can choose the best position for your operation 19 Secure...

Page 23: ...problems 5 Push the ON OFF button in to turn the machine OFF Figure 17 Location of ON OFF button ON OFF Button Once assembly is complete test run the machine to ensure it is properly connected to powe...

Page 24: ...position for the operation and makes sure that it is no more than 1 16 away from the sanding belt 6 Connects the machine to power and pulls the ON OFF button out to turn it ON 7 Verifies that the san...

Page 25: ...hat the direction arrows printed on the inside face of the belt follow the belt rotation as shown in Figure 18 Figure 18 Sanding belt installed Quick Release Lever Tool Rest Sanding Belt Platen Belt D...

Page 26: ...mount of tension on the sanding belt then re tighten the threaded knobs to hold the assembly in place 5 Adjust the lock collar so that it is firmly seated on the pivot arm top then re tighten its cap...

Page 27: ...her after several rotations no further adjustments are necessary If the sanding belt moves to one side or the other while rotating continue with this procedure 4 Make a small adjustment to the trackin...

Page 28: ...ides a solid back rest and helps reduce friction as the belt passes the tool rest Platen should be lightly touching backside of belt but not bowing belt outward Figure 23 shows a typical wood sanding...

Page 29: ...ivot arm set screws to secure it in place Figure 26 Pivot arm set screw locations x 2 4 Adjust the tool rest in the position see Figure 27 that is correct for your operation Note If you will be using...

Page 30: ...plated material may be damaged A light pressure is all that is needed for quality work Tool Needed Qty Adjustable Wrench 1 To buff or polish do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove the...

Page 31: ...all times while buffing Placing one hand near the contact point will give you better control Keep buffing wheels raked out before each use and when buildup gets heavy during use Raking means to clean...

Page 32: ...the soft spiral sewn and soft airway buffing wheels Black Designed to be used with sisal and airway hard buffing wheels this compound is perfect for the initial rough cut on stainless steel and iron T...

Page 33: ...eats in the materi al help hold compound These are great for rough cutting plastics and initial polishing a wide variety of metals Loose Muslin Soft feather edged muslin stitched together near the cen...

Page 34: ...120 Grit D1225 150 Grit D1226 180 Grit D1227 220 Grit Bring your soft and delicate metal workpiece to a fine polish with our selection of Loose Muslin Buffing Wheels Soft feathered edge muslin is con...

Page 35: ...x 40 Ply x 5 8 Bore The Shop Fox Laminated Hard Sisal Wheel is a popular choice for finishing various steels including stainless copper aluminum and brass Sisal removes small scratches while the cloth...

Page 36: ...tions given in this section Daily Check Loose mounting bolts Damaged or worn sanding belt Worn or damaged wires Any other unsafe condition Monthly Check Lubricate pivot arm bushing General The bearing...

Page 37: ...replace sandpaper reduce feed rate sand ing depth 2 Wire motor correctly 3 Test for good contacts correct wiring 4 Clean motor let cool and reduce workload 5 Test by rotating shaft rotational grinding...

Page 38: ...irection arrows following rotation direction Page 23 3 Replace belt with good quality belt of the correct type for the operation Sanding belt makes grind ing noise during operation 1 Belt rubbing agai...

Page 39: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Page 40: ...15 Plug Ground Hot Neutral Start Capacitor 400MFD 125V 101 STOP Read Page 39 Before Wiring Wiring Diagram This motor wiring diagram is current at the time of printing however always use the diagram on...

Page 41: ...L ON PUSH OFF SWITCH 20A 250V 6 X1843006 STATOR WINDING 21 X1843021 PHLP HD SCR 10 24 X 1 2 7 X1843007 CONTACT PLATE 22 X1843022 S CAPACITOR 400M 125V 1 3 4 X 3 3 8 8 X1843008 LOCK WASHER 10 23 X18430...

Page 42: ...Sanding Assembly 81 78 79 81 80 86 83 75 1 37 36 37 81 81 74 76 76 81 42 41 40 39 82 73 30 84 32 34 81 81 34 35 35 52 54 53 46 51 47 68 66 50 65 57 56 62 63 43 44 51 48 55 59 49 58 64 67 69 45 77 45 6...

Page 43: ...E WHEEL 10 44 X1843044 UPPER SHAFT BRACKET 74 X1843074 PLATEN BRACKET 45 X1843045 SET SCREW 5 16 18 X 1 4 75 X1843075 PLATEN 46 X1843046 TRACKING BRACKET 75 1 X1843075 1 GRAPHITE PAD 2 W X 9 L 47 X184...

Page 44: ...his machine 1 Read and understand manual before starting machine 2 Always wear eye protection and respirator 3 Only plug power cord into grounded outlet 4 Never place hands directly on the belt or whe...

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Page 46: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 47: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

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