ShoreStation SSV40108HAC, Service Manual

Page 1: ... 3028 www shorestation com 0003277 Page 1 SSV40108HAC Hydraulic Hoist with 120 Volt Pump SSV40108HDAC Hydraulic Hoist Deep Water with 120 Volt Pump SSV40108HDC Hydraulic Hoist with 12 Volt Pump SSV40108HDDC Hydraulic Hoist Deep Water with 12 Volt Pump ...

Page 2: ...8 Hydraulic Pump Assembly DC HYD 62513 Base Pad Bundle SS1202 Adjustable Step HYD Hoist HA0001 Hoist Motor Stop Bundle 5 Frame 67932 Leg Bundle Controller Leg DW SS1204 Control Arm Assembly HYD Hoist SS1205 Canopy Pendant Holder HYD Hoist Bundles Required Tools Required 9 16 Socket Wrench 3 4 Socket Wrench 5 16 Socket Wrench 7 16 Socket Wrench Cable Threader Table of Contents Bundles Required 2 To...

Page 3: ...Industries Inc Ida Grove IA 51445 800 859 3028 www shorestation com 0003277 Page 4 Diagram A Lower Side Frame 5x2x131 Lower Frame Tube 5x2x107 Post No 2 Post No 1 Post No 3 Post No 4 Bottom Corner Cable Bracket ...

Page 4: ...etely on until it butts against the lower corner block Locate a 3 8 flat washer and place it on a 3 8 x 5 hex bolt Item No 10 in Detail B Insert the bolt into the matching hole closest to the upright post Secure with a 3 8 flange lock nut Do not tighten until directed at a later time Next place one of the 131 side frame tubes on the other lower corner block Attach it in a similar manner just describ...

Page 5: ...Platform Assembly Cable End Attaches to the Drop Side Weldment Platform Rail Extrusion Bunk Assemblies Cable end attaches to Bottom Corner Cable Bracket Cable Guide Platform Assembly Holes for attaching plat form rail extrusions to the platform Identical hole pattern located on either side of platform ...

Page 6: ... installed as shown in Diagram B aligning the holes in the end of the platform rail extrusions with the holes in the platform assemblies See Detail E and Detail F in Diagram B Place a 5 16 flat washer on a 5 16 x hex bolt and insert into one of the holes just aligned Place a second flat washer on the bolt and secure with a 5 16 lock nut Repeat this process until all four bolts are installed in the e...

Page 7: ...Midwest Industries Inc Ida Grove IA 51445 800 859 3028 www shorestation com 0003277 Page 8 Diagram C Insert level cable in this hole ...

Page 8: ...ce the drop side weldment between Posts No 2 and 3 and set it on top of the top clamps just installed Place another top clamp over the post and slide down to the drop side weldment Slide a shim on each side of the drop side weldment between it and the top clamp See Detail J of Diagram C Align the top hole in the 1 top clamp shims and drop side weldment Then place a flat washer on a 3 8 x 3 hex bolt...

Page 9: ...Midwest Industries Inc Ida Grove IA 51445 800 859 3028 www shorestation com 0003277 Page 10 Diagram E Winch Tube Assembly Winch Tube Assembly Pre drilled hole for attaching motor mount brackets ...

Page 10: ...ther end of the winch tube assembly Tighten both clamp just installed Once tight ened loosen and remove the bolt placed in the bottom 2 clamp Slide the 2 clamp up around the bottom of the winch tube assem bly align the holes in the top clamp and winch tube assembly then insert the bolt just removed Secure with the flange lock nut Tighten securely Mounting the Hydraulic Pump See Detail N of Diagram ...

Page 11: ...Midwest Industries Inc Ida Grove IA 51445 800 859 3028 www shorestation com 0003277 Page 12 ...

Page 12: ...sion spring followed by a 3 8 flat washer flat washer and a hex nut Tighten until the spring is slightly compressed This can be changed to achieve the desired tension once it is being used Place a x 2 hex bolt into the second hole in the control arm tube and the control arm pivot weldment Secure using a hex nut Tighten Insert the 72 extension leg into Post No 4 that is next to the hy draulic pump Se...

Page 13: ...he winch tube assembly to the pump by aligning the plug on the end of the micro switch wire with the connector on the pump so they will mate The correct connector is identified below on the drawing Once mated turn the outside sleeve of the connector clockwise to lock the connection together Connect the hydraulic hoses from the winch tube assembly to the pump by mating the hydraulic connector male t...

Page 14: ...acket Tighten securely Attach the end fitting on the red cable to the large solenoid terminal for the motor It is the post on the solenoid opposite the one that has a heavy cable attaching the solenoid to the motor windings Installation in the Boat The power cables come equipped with end fittings that will fit the terminals on your boat battery Simply remove the wing nuts on the battery posts place o...

Page 15: ...t with the pre drilled holes in the winch tube Secure the two together with x hex bolts Repeat this process on the second motor mount bracket Lay the battery holder bracket on top of the two motor mount brack ets just installed Align the holes then place a 3 8 x hex bolt down through the brackets Secure with a 3 8 flange lock nut Re peat on the other bracket Once all items are assembled tighten all...

Page 16: ...Midwest Industries Inc Ida Grove IA 51445 800 859 3028 www shorestation com 0003277 Page 18 SSV40108H Winch Tube Cable Diagram Lift Cable 3110364 Winch Cable 3110365 Side View ...

Page 17: ...ainless steel The platform is assembled as shown in the diagram The cable is trained through the assembly as follows Starting on the side that is attached to the drop side weldment the cable comes down then under the pulley as shown The cable is in the pulley groove and is contained in the groove by the cable re tainer Ref No 7 This is important so that the cable does not come out of the pulley gr...

Page 18: ...ole in the adjustable bunk bracket with the top leg of the U bolt then with the holes matched to the legs of the U bolt slip it over the legs Secure with lock washers and hex nuts The third hole is a good starting point The bunks may need to be adjusted in a higher position than this adjustment if your boat has a deep V hull Repeat this process on the adjustable bunk bracket assembly on the other ...

Page 19: ...or stop assembly on the two hoist motor stop u bolts brackets with offset just positioned on the platform Drop the 3 8 x 2 7 16 x 7 1 2 over the motor stop arm weldments and down through the holes in the hoist motor stop u bolt brackets with off set Push the u bolts all the way down until the tops of the u bolts are resting on the motor stop tubes Place a straight hoist motor stop u bolt bracket o...